Honeywell ControlEdge 900 platform Technical manual

ControlEdge 900 Platform
Hardware Planning and Installation
Guide
HWDOC-X430-en-J
November 2018
ControlEdge PLC
ControlEdge UOC

DISCLAIMER
This document contains Honeywell proprietary information.
Information contained herein is to be used solely for the purpose
submitted, and no part of this document or its contents shall be
reproduced, published, or disclosed to a third party without the
express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a purpose and makes no express
warranties except as may be stated in its written agreement with and
for its customer.
In no event is Honeywell liable to anyone for any direct, special, or
consequential damages. The information and specifications in this
document are subject to change without notice.
Copyright 2018 - Honeywell International Sàrl
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CONTENTS
Contents 3
Chapter 1 - About this guide 7
Chapter 2 - Overview 13
Chapter 3 - ControlEdge PLC 15
PLC I/O Network Topology 15
Hardware Configuration of CPM 22
Hardware Configuration of EPM 27
Hardware Configuration of IO 27
Device Replacement 27
Chapter 4 - ControlEdge UOC 33
UOC I/O Expansion Network Topology 34
HSR Ring to 900 I/O 34
Non-Redundant or Redundant Star to 900 I/O 36
DLR Direct Connection to 900 I/O and EIP devices 38
DLR ETAP Connection to 900 I/O and EIP Devices 39
Non-Redundant Star to 900 I/O and EIP Devices 41
Hardware configuration of UOC-CPM 43
Hardware Configuration of UOC EPM 46
Hardware configuration of I/O 46
Device Replacement 47
Chapter 5 - ControlEdge 900 Common Reference Information 53
Installation 53
Rack options 53
Rack Types 55
Rack installation 64
Power Supply 77
Environmental considerations 81
Power Status Module 82
Contents

Expansion Processor Module 82
Serial Communication Module 84
ControlEdge 900 I/O 87
Terminal block styles 100
Terminal Block-to-Field (Signal) Wiring 106
Chapter 6 - Wiring and cabling planning 149
Electrical considerations 149
Wiring and cabling distance guidelines 153
Chapter 7 - Maintenance 155
Safety considerations - PLAN AHEAD! 155
Periodic checks 157
Removal and Insertion Under Power (RIUP) 157
Replacing the power supply 158
Replacing an EPM 160
Replacing an I/O module 161
Spare parts and model numbers 164
Chapter 8 - Diagnostics and Troubleshooting 169
EPM Indicators 169
Serial Communication Module Indicators 171
I/O Indicators 172
UIO Indicators 176
Chapter 9 - Special Condition of Use and Approved Standards 179
Approval Rating 179
Special Condition of Use for Division 2/Zone 2 Hazardous Location
Installation 179
For the United States 179
For Canada 180
For ATEX 180
Approved Standards for Division 2/Zone 2 Hazardous Location 181
US Approval Standards 181
Canadian Standards 181
European Standards (Zone 2) 182
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Contents

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CE LVD and EMC Compliance Standards 182
UL Compliance Standards 184
Appendix A - Installing RTP 185
Overview of RTPs 186
RTP Dimension 187
Using the RTP to field wire the IOMs 188
Using an RTP to field wire the UIO 189
Using an RTP to field wiring the UAI 191
Using Dual RTPs to field wiring the 16 Point AI 196
Using an RTP to field wiring the 16 Point AC DI 199
Using an RTP to field wiring the 16 Point DC DI 202
Using Dual RTPs to field wiring the 32 Point DC DI 204
Using an RTP to field wiring the 8 Point AC DO 207
Using Dual RTPs to field wiring the 32 Point DC DO 210
Using an RTP to field wiring 4 Channel Analog Output 212
Using an RTP to field wiring the 8 Channel Analog Output 214
Using an RTP to field wiring Relay Output 217
RTP Cable wire positions, colors, and internal schematic 219
Securing the RTP to the DIN rail 228
Contents

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Contents

CHAPTER
1ABOUT THIS GUIDE
Scope
This guide describes how to set up the ControlEdge 900 platform and
install UOC or PLC.
Revision history
Revision Date Description
A September
2016
Initial release of document
B November
2016
Update for PLC R130.2 Release including:
lDelete the Self-powered 3–wire transmitter for UIO AI,
and updated Self-powered 4-wire transmitter for UIO AI.
lAdd 900RTP-H1xx RTP Cable
lAdd MOXA Unmanaged Ethernet Switch EDS-308 and
EDS-316-MM-SC.
C April 2017 Update for the PLC R140 Release including:
lFive new I/O modules
lAdd new RTP and RTP Cables
lNew Terminal Blocks
lNew accessory parts
D June 2017 Update for PLC. Adding the following items:
lAdd UIO wiring limitation and hardware version
comparison
lAdd RTP dimension for installing
E September
2017
Added UOC information (for Experion R505 release)
F November Update for UOC network topologies
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Revision Date Description
2017
G December
2017
Update for ControlEdge PLC R150 Release including:
lFive new I/O modules
lAdd new relay RTP
I July 2018 Update DLR topologies for UOC
J November
2018
Update for UOCOne Slot Rack added
Update for ControlEdge PLC R151 Release including:
l8 channel Analog Output
l16 Channel DC/AC Digital Input
lQuadrature Input and Pulse Output
lSerial Communication Module
lEtherNet/IP
Intended audience
This guide is primarily intended for Honeywell field personnel who do
hardware planning, installation, operation, and maintenance for the
Honeywell ControlEdge™ 900 Controller.
Related documents
The following list identifies publications that may contain information
relevant to the information in this document.
PLC Specific
Doc Name PLC document
Set
ControlEdge Builder Software Installation User’s Guide RTDOC-X285
ControlEdge Builder Software Change Notice RTDOC-X166
ControlEdge PLC and ControlEdge RTU Getting started RTDOC-X287
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Chapter 1 - About this guide

9
Doc Name PLC document
Set
ControlEdge Builder User’s Guide RTDOC-X283
ControlEdge Builder Function and Function Block Configuration
Reference Guide
RTDOC-X286
ControlEdge Builder Protocol Configuration Reference Guide RTDOC-X288
ControlEdge PLC and ControlEdge RTU Network and Security
Planning Guide
RTDOC-XX75
ControlEdge EtherNet/IP User's Guide RTDOC-X548
UOC Specific
Doc Name Experion document set for deployments of
UOC
Control Building User's Guide EPDOC-XX19
Firmware Manager User's Guide EPDOC-X404
ControlEdge UOC Software Change
Notice
EPDOC-X166
Control Builder Parameter References
Guides
EPDOC-XX18
UOC User's Guide EPDOC-X512
Control Builder Components Theory EPDOC-XX16
Introduction to ControlEdge Technology
Item Description
ControlEdge
PLC
ControlEdge 900 controllers running the eCLR (IEC 61131-3)
execution environment with PLC software options configured with
ControlEdge Builder.
ControlEdge
RTU
ControlEdge 2020 controllers running the eCLR (IEC 61131-3)
execution environment with RTU software options configured with
ControlEdge Builder.
Chapter 1 - About this guide

Item Description
ControlEdge
UOC
ControlEdge 900 controllers running the Honeywell control execution
environment (CEE) configured with Experion Control Builder.
Special Terms
The following table describes the commonly used industry-wide and
Honeywell-specific terminology:
Terminology Description
AI Analog Input
AO Analog Output
CEE Control Execution Environment (Experion)
ControlEdge
900
A family of controller and I/O hardware which can be assembled to
create PLC or UOC systems.
ControlEdge
Builder
Software configuration tool for PLC.
Control
Builder
Experion Control Builder, configuration tool for UOC.
COTS Commercial Off the Shelf
CPM Control Processor Module (commonlyreferred to as the controller).
The ControlEdge 900 CPM, can be loaded with PLC firmware to
become the PLC or with UOC-CPM firmware to become the UOC-
CPM.
DCS Distributed Control System
DI Digital Input
DLR Device Level Ring
DO Digital Output
EPM Expansion Processor Module (used to connect multiple I/O racks to
the Control Processor Module)
Expansion
I/O rack
I/O rack with EPM installed
Ethernet/IP EtherNet/IP™ is a trademark protocol owned by ODVA.
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Chapter 1 - About this guide