Honeywell touchpoint Pro User manual

Touchpoint Pro
Operating Instructions

MAN0923_Issue 3_04/15 Touchpoint Pro
Operating Instructions
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Contents
Section Page
1 Safety and Information 8
1.1 How to use this manual 11
1.2 Safety Hazards 12
1.3 Location and Description of Warning Labels 14
1.3.1 Safety Warning Labels 14
1.3.2 Equipment Rating Labels (Hazardous Locations) 15
1.4 Disposal 16
1.4.1 Touchpoint Pro System 16
1.4.2 Packaging 15
1.4.3 Batteries 17
1.5 Restriction of Hazardous Substances (RoHS) Directive 17
1.6 Waste Electrical and Electronic Equipment (WEEE) Directive 17
1.7 Information 18
2 Overview / Introduction 19
2.1 Touchpoint Pro 19
2.2 Touchpoint Pro Controller 20
2.3 Remote Touchpoint Pro unit 20
2.4 System Topology 21
2.5 Communication/Power Rail and Ring Network 21
2.6 Input/Output (I/O) modules 22
2.6.1 Available Modules 23
2.7 System Interaction 23
2.8 Sensor Catalogue 24
2.9 Power Supply Options 25
2.9.1 Touchpoint Pro Power Supplies 25
2.9.2 Touchpoint Pro Power Redundancy Module 25
2.9.3 Touchpoint Pro UPS Module with Backup Battery 26
3 Mechanical Installation 27
3.1 Siting considerations 27
3.2 Wall Mounted Enclosures 27
3.2.1 Small Wall Mounted Enclosure – Mild Steel 29
3.2.2 Medium Wall Mounted Enclosure – Mild Steel 29
3.2.3 Large Wall Mounted Enclosure – Mild Steel 30
3.3 Hazardous Area Enclosure 31
3.4 Floor Standing Enclosures 32
3.4.1 Floor Standing Cabinet - Front Access 33
3.4.2 Floor Standing Cabinet - Rear Access 35
3.5 19” Rack mounted unit 37
3.6 Panel Mount Controller 37
3.7 Touchpoint Pro Battery Box 39
3.7.1 Siting considerations 39
3.7.2 Installation and Assembly 39
3.7.2.1 Mounting the Touchpoint Pro Battery Box to a wall 39
3.7.3 Touchpoint Pro Battery Box Assembly 41
3.8 Cooling and Ventilation 43
4 Electrical Installation 44
4.1 Power Consumption 44
4.2 Power Supply 44
4.2.1 AC Power Input 44
4.2.2 DC Power Input 45
4.2.3 DC Power Output 45

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Operating Instructions
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4.3 Cabling Requirements 45
4.3.1 Ring Network 46
4.3.2 Field devices 46
4.3.3 Power Supplies 46
4.3.4 Bus interfaces 46
4.3.5 Ethernet 46
4.3.6 Touchpoint Pro Battery Box 46
4.4 Cabling Requirements – Additional info for assembly by system integrators 47
4.4.1 24 Vdc Power - Controller 47
4.4.2 Internal network connections 47
4.5 Ring Network Distance Restrictions 47
4.6 Earthing 48
4.7 EMC / RFI Considerations 50
4.8 Electrical Connections 51
4.8.1 Touchpoint Pro Power Supplies 51
4.8.1.1 120 W 24 Vdc Power Supply Unit 51
4.8.1.2 240 W 24 Vdc Power Supply Unit 52
4.8.1.3 480 W 24 Vdc Power Supply Unit 53
4.8.2 Power Redundancy Module 54
4.8.3 UPS and Battery Box 55
4.8.4 Analogue Input Module 4-20 mA 57
4.8.5 Analogue Input Module mV Bridge 60
4.8.6 Digital Input Module 61
4.8.7 Relay Output Module 62
4.8.8 Ring Coupling Module 64
4.8.9 System State Relays 66
4.8.10 Power Supply Unit Status Inputs 66
5 User Interface 68
5.1 General 68
5.2 Access Levels 68
5.3 User Interface Software 71
5.4 Local Interface (Touchscreen) 72
5.5 Web Server 72
 5.6 PCCongurationSoftware 73
5.7 SD Card 73
5.8 Interfaces 73
6 Commissioning 75
6.1 Introduction 75
6.2 First Time Switch On 75
6.3 Set Date, Time and Language 76
6.4 Program Users and Passwords 77
6.5 Setup Web Server 78
6.5.1 TCP/IP Settings 78
6.5.2 Internet Explorer 8 Settings 79
6.5.3 Windows Settings 79
 6.6 SetupPCCongurationSoftware(optional) 79
 6.7 VerifyDefaultCongurationandProgramTags 81
6.8 Commission Input / Output Modules 82
 6.9 ChannelConguration 83
6.9.1 Introduction 83
  6.9.2 ConguringaChannel 84 
  6.9.3 EditingaConguredChannel 85
6.9.4 Removing an I/O Module 85
Contents

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6.10 Commission Power Supply Unit Status Channels 86
 6.11 RedundantControlCentreBoardConguration 86
6.12 Buzzer Activation and Button Password Protection 87
 6.13 TouchPanelConguration 88
6.13.1 Calibrate touch panel 89
6.14 Service Contact Settings 88
 6.15 BackupConguration 88
6.16 Calibrate mV input channels 89
6.17 Calibrate mA input channel loops 90
7 Normal Operation 92
7.1 Safety Function 92
7.2 Overview - Touchscreen Interface 92
7.2.1 System Status screen 92
7.2.2 Navigation - Inputs and Outputs Screens 94
7.2.3 Navigation - Active Events 95
7.2.4 Login 95
7.3 Overview – Web Server Interface 96
7.3.1 Start the Web Server 96
7.3.2 System Status Screen 96
7.3.3 Navigation – Inputs and Outputs Screens 98
7.3.4 Navigation – Active Events 99
7.3.5 Navigation – Extras 99
7.4 Alarms 100
7.4.1 View active alarms 100
7.4.2 Acknowledge an active alarm 101
7.4.3 Reset a latched alarm 101
7.5 Faults and Warnings 102
7.5.1 View Faults and Warnings 102
7.5.2 Acknowledge an active Fault or Warning 102
7.5.3 Reset a latched Fault or Warning 103
7.6 Inhibit 103
7.7 View Input Channels and Input Details 104
7.8 View Output Channels 105
7.9 View Trend Graph 107
7.10 View Event History 108
7.11 Generate Reports 108
7.12 Access Diagnostic information 109
7.13 Check the capacity of the SD Card 109
7.14 Access Help 109
7.15 System State Relays 109
8 Maintenance 110
8.1 Testing the Touchpoint Pro System 110
8.1.1 Introduction 110
8.1.2 Field Inputs Test 111
  8.1.3 CongurationSettingsTest 112
8.1.4 Cause and Effect Test 113
8.2 Routine maintenance 114
8.3 Exercise the relays 114
8.4 How to replace a faulty I/O module 115
8.5 How to add a new I/O Module 119
8.6 How to Remove or Decommission an I/O Module 120
 8.7 Backup/Restoreconguration 122
8.8 Change the SD Card 123
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8.9 Calibrate mV input channels 123
8.10 Touchpoint Pro Battery Box 126
8.10.1 DC-UPS LED Indications 126
8.10.2 Routine maintenance 128
8.10.3 Changing a fuse 128
8.10.4 Replacement Batteries 128
9 Problem Solving 129
9.1 Troubleshooting 129
9.2 List of Error Codes 132
9.3 Further Assistance 143
10 Specications 144
10.1 Rack Mounted Equipment 144
10.1.1 Touchpoint Pro User Interface only 144
10.1.2 19” 5U Rack Enclosure with User Interface 144
10.1.3 19” 5U Remote Unit Enclosure without User Interface 145
10.2 Wall Mounted Enclosures 145
  10.2.1 CommonSpecications 145
10.2.2 Analogue Input Module mA 146
10.2.3 Analogue Input Module mV Bridge 146
10.3 Floor Standing Enclosures 147
10.3.1 Floor Standing Cabinets Front Access 148
10.3.2 Floor Standing Cabinets Rear Access 148
10.4 Power Supplies and Fuses 148
  10.4.1 PowerSupplyUnits(OEMSpecications) 148
10.4.2 DIN Rail (Module Supply and Communication) 149
10.4.3 Ring Coupling Module (RCM) 149
10.4.4 Backplane 149
10.4.5 Power Supply Redundancy Module (RDN Module) 150
10.4.6 Uninterruptible Power Supply Module (UPS) 150
10.4.7 Backup Batteries 151
10.4.8 Cabinet DC Fuses 151
10.5 Control Module and User Interface 152
10.5.1 Controller & Remote Unit DC Input Supply 152
10.5.2 Control Module and User Interface 152
10.6 I/O Modules 152
  10.6.1 CommonSpecications 152
10.6.2 Analogue Input Module mA 153
10.6.3 Analogue Input Module mV Bridge 153
10.6.4 Digital Input Module 154
10.6.5 Relay Output Module 154
11 Certication 155
11.1 EC declaration of conformity 155
11.2 Applicable National and International Standards 155
 11.3 NationalandInternationalCerticates 156
12 Ordering Information 158
 12.1 TPPR-MInputandOutputCongurator(I/OCongurator) 158
12.2 Touchpoint Pro Control System Part Number Generator 160
12.3 TPPR-V Controllers and Remote Units 161
12.4 TPPR-H Enclosures 163
12.5 TPPR-W PSUs 175
13 Honeywell Analytics Product Warranty 176
14 Appendix 1 - Modbus Option 177
Contents

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Contents
14.1 Introduction 177
14.2 Installation 178
14.2.1 Installing the Bus Interface Board (Upgrade or OEM Assembly by
system integrators) 178
14.2.2 Cable recommendation 179
14.2.3 Electrical connections 180
  14.2.4 CongurationExamples 180
14.2.5 Termination resistor 180
14.2.6 Multi-drop mode 184
 14.3 Conguration 185
14.4 Register Allocation for Function 02 – Read Input Status 186
14.5 Register Allocation for Function 04 – Read Input Registers 187
14.5.1 Analogue Registers (Integer) 187
14.5.2 Analogue Registers (Float) 187
14.5.3 Animation Registers 187
14.6 Register Allocation for Function 03 / 06 – Read / Write Holding Registers 188
14.6.1 Query Poll Registers 188
14.6.2 Query Types available 189
14.6.3 Command Poll Registers 190
14.6.4 Command Types Available 190
14.7 Exception Responses 191
15 Appendix2-CongurableParameterReferenceGuide 192
15.1 Analogue Input Module 4-20 mA 192
15.1.1 Commission Channel 192
15.1.2 Field Device Selection 192
15.1.3 Sensor Settings 193
15.1.4 Range Settings 193
15.1.5 Display Settings 193
15.1.6 Suppression Settings 194
15.1.7 Threshold Alarm 1 Settings 194
15.1.8 Threshold Alarm 2 Settings 194
15.1.9 Threshold Alarm 3 Settings 194
15.1.10 Threshold Alarm Hysteresis 195
15.1.11 Short Term Exposure Limit (STEL) Alarm Settings 195
15.1.12 Long Term Exposure Limit (LTEL) Alarm Settings 195
15.1.13 Rate Alarm Settings 1 196
15.1.14 Rate Alarm Settings 2 196
15.1.15 Inhibit Delay Settings 197
15.1.16 Signal Range Fault Settings 197
15.1.17 Gas Range Fault Settings 198
15.1.18 Calibration Reminder Settings 198
15.1.19 Calibration Signal Settings 199
15.1.20 Calibration Span Gas Settings 199
15.1.21 Inhibit Signalling Settings 199
15.1.22 Fault Signalling Settings 1 200
15.1.23 Fault Signalling Settings 2 200
15.1.24 Custom Fault “X” Detail Settings 200
15.2 Analogue Input Module mV Bridge 201
15.2.1 Commission Channel 201
15.2.2 Field Device Selection 201
15.2.3 Sensor Settings 202
15.2.4 Range Settings 202

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15.2.5 Display Settings 202
15.2.6 Suppression Settings 203
15.2.7 Threshold Alarm 1 Settings 203
15.2.8 Threshold Alarm 2 Settings 203
15.2.9 Threshold Alarm 3 Settings 203
15.2.10 Threshold Alarm Hysteresis 204
15.2.11 Rate Alarm Settings 1 204
15.2.12 Rate Alarm Settings 2 204
15.2.13 Inhibit Delay Settings 205
15.2.14 Signal Range Fault Settings 205
15.2.15 Gas Range Fault Settings 205
15.2.16 Calibration Reminder Settings 206
15.2.17 Calibration Signal Settings 206
15.2.18 Calibration Span Gas Settings 206
15.3 Digital Input Module 207
15.3.1 Commission Channel 207
15.3.2 Digital Input Settings 207
15.3.3 Alarm Settings 208
15.3.4 Remote Interaction Settings 208
15.3.5 Remote Group Interaction Settings 208
15.4 Relay Output Module 209
15.4.1 Commission Channel 209
15.4.2 Relay Output Settings 209
15.4.3 Cause and Effect Type Selection 210
15.4.4 Input Channel Pre-selection for Cause and Effect Matrix 210
15.4.5 Cause & Effect Matrix 210
16 Appendix 3 - Wiring Diagrams 211
16.1 AIM 4-20 mA with 3 Wire Device Powered by AIM mA 211
16.2 AIM 4-20 mA with 2 Wire Device Powered by AIM mA 212
16.3 AIM 4-20 mA with 3 Wire Device Powered by External Power Supply 213
16.4 AIM 4-20 mA with 2 Wire Device Powered by External Power Supply 214
 16.5 DIMinUnsupervisedConguration 215
 16.6 DIMinSupervisedOpenCircuitConguration 216
 16.7 DIMinSupervisedConguration 217
16.8 AIM mV with Sensor connectivity 218
 16.9 ROMWithInternalAuxiliarySupplyinNCandNOConguration 219
 16.10ROMWithExternalAuxiliarySupplyinNCandNOConguration 220
17 Appendix 4 - Abbreviations 221
18 Appendix 5 - User Interface Software Menu Structure 222
18.1 Menu Structure 222
18.1.1 Screen Navigation Sequence for Local HMI and Web Server 223
  18.1.2 SequenceofSystemCongurationScreensforLocalConguration
   (andPCCongurationSW) 224
  18.1.3 NavigationSequenceforPCCongurationSW-NoWeb 225
18.1.4 UI Calibration (Local HMI only) 226
19 Appendix 6 - Glossary of Icons 227
19.1 Icons for Touchscreen 227
 19.2 IconsforWebServerandPCCongurationSoftware 229
20 Appendix 7 - Logged events and where they are displayed 230
Contents

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Operating Instructions
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1. Safety and Information
TheEquipmentreferredtointhismanualcontainscomponentsandassembliesthatareeachcertiedfor
useinavarietyofdifferingenvironments,anditisthesiteowner’sresponsibilitytoconrmthesuitabilityof
the equipment prior to its installation and use.
TheEquipmentassembliesreferredtointhismanualarecollectivelycertiedforuseinaammablegas
detectionsystemonly.Anyotheruseisnotcurrentlycertiedandisnotauthorisedbythemanufacturer.
For installation in Canada and the USA, for both ordinary and hazardous locations, all connections, cabling,
overcurrent protection and installations must strictly adhere to both the National Electrical Code (NEC) and
the Canadian Electrical Code (CEC).
Please check the product rating plate and look for the following marks to ensure that the supplied
equipment is suitable for its intended location and purpose:
Products bearing the CE mark conform to all applicable European Directives as stated on the
HoneywellproductspecicECDeclarationofConformity.
Products bearing the CSA mark conform to the requirements for Ordinary Locations, and where
marked on components and apparatus, Zone 2 and Division 2 Hazardous Locations.
Products, components and apparatus bearing the ATEX Explosion Protection mark conform to the
requirements for Zone 2 Potentially Explosive Atmospheres.
WARNING
FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED BY QUALIFIED PERSONNEL
ONLY. READ AND UNDERSTAND THE INSTRUCTION MANUAL COMPLETELY BEFORE
OPERATING OR SERVICING THE EQUIPMENT.
ATTENTION
POUR DES RAISONS DE SÉCURITÉ, CET ÉQUIPEMENT DOIT ÊTRE UTILISÉ, ENTRETENU
ET RÉPARÉ UNIQUEMENT PAR UN PERSONNEL QUALIFIÉ. ÉTUDIER LE MANUEL
D’INSTRUCTIONS EN ENTIER AVANT D’UTILISER, D’ENTRETENIR OU DE RÉPARER
L’ÉQUIPEMENT.

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1. Safety and Information
WARNINGS
1. TheequipmentspeciedinthismanualisonlytobeinstalledbytheManufacturer’strained
personnel, or by competent persons trained in accordance with the Manufacturer’s installation
instructions.
2. Installation must be in accordance with the recognized standards of the appropriate authority in
the country concerned. Refer to local, national and company regulations.
3. Do not operate the Touchpoint Pro system or its components outside of their rated operating
 specication.
4. Touchpoint Pro must not be operated in Oxygen enriched atmospheres, i.e. greater than
25% v/v Oxygen.
5. All equipment containing a User Interface must be suitably protected from direct sunlight and rain.
6. Power Supply Fluctuations are not to exceed DC 18 – 32 V SELV Supply or ±10 % of nominal.
7. All versions of Enclosure apparatus are electrical Class 1, and must be connected to Protective
Earth (Ground).
8. The Touchpoint Pro installation must include a means of isolating or disconnecting the input
voltage supply. The isolation or disconnection device must be conveniently located close to the
system and be clearly labelled. For an AC mains voltage supply, the isolation or disconnection
device must disconnect both the line and neutral poles, but maintain earth (ground) continuity.
9. The Touchpoint Pro input voltage supply must include over-current protection.
10. All cabling must be appropriately rated and approved in accordance with local, national and
company regulations, and suitable for the installation. Additionally, cabling must satisfy
 requirementsdenedinthemanualsofconnectedelddevices,inparticulariftheelddeviceis
 certiedforuseinahazardouslocation.
11. All signal cables and interconnections must be shielded and the shields terminated only at the
 uniedearth(ground)busbarsituatedinsidetheenclosure
12. All conduits and cable armour shall be bonded to protective earth (ground). To avoid ground loops,
isolating cable entry glands shall be used at the enclosure end where conduits or armour are
earthed at the sensor end.
13. Cable entry glands, blanking plugs, reducers, adaptors and breather devices must be suitably
approved and must not reduce the IP rating or protection levels. Items should not be used if there
is a high risk of mechanical damage to the equipment or enclosure.
14. Cable gland plates or blanking plates must be installed using the supplied gaskets and metal
 xings.FailingtodosowillinvalidatetheIPrating.
15. Accessdoorsandentrypointsmustnotbeopenedwhenaammablegasatmosphereispresent.
(Class 1 Div.2, Class 1 Zone 2, and Zone 2 [ATEX])
16. Access doors and entry points must be kept closed when the system is energised in normal
operation.
17. All equipment in this manual is rated to +2000 m (6562 ft) altitude maximum.
18. Forsafetyreasonsthisequipmentmustbeoperatedbyqualiedpersonnelonly.Readand
understand the Instruction Manual completely before operating or servicing the equipment.

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1. Safety and Information
WARNINGS
19. Touchpoint Pro systems may contain hazardous live terminals. Appropriate precautions should be
 takenduringoperation,installation,andmaintenanceandservicing.Specically,operatorsmust
have appropriate training and experience to be aware of the hazards to which they may be
exposed, and of measures to minimise risk to themselves or other people.
20. The protection provided by the equipment may be impaired if the equipment is used in a manner
 notspeciedorauthorisedbythemanufacturer.
21. Be aware that extended exposure of a detector element to certain concentrations of combustible
gases and air can introduce stress to the element that may seriously affect its performance, and
therefore recalibration should be carried out or the sensor replaced, or both, after an alarm due to
an indication of a high concentration.
22. When used in a Gas Detection summing up role, the gas reading may be higher than the actual
concentration at any one detector head location, or it may be the actual concentration at one
 specicdetectorhead.
Cautions
1. The USB Device port is for Maintenance use only. End users should use only the USB Host port with
a USB Flash drive adaptor, and backup / restore / upgrades should only be performed with the system
in Maintenance mode.
2. Touchpoint Pro power supply units, Ring Coupling Modules and Input / Output Modules have no user
serviceable parts. In the unlikely event of a failure, the power supply unit or module must be replaced
using only manufacturer supplied parts.
3. Do not use sharp objects to operate the touchscreen as this could irreparably damage the User Interface
and adversely affect its IP rating.
4. Use only soft, damp cloths or screen wipes to clean the Touchpoint Pro. Do not use solvents or
abrasives as they will damage the User Interface.
5. Once commissioned, Touchpoint Pro is intended for continuous operation.