Honeywell UDC 2300 User manual

Sensing and Control
UDC2300
Universal Digital Indicator
Product Manual
Doc. No.: 51-52-25-84
Release: A
Last Revision Date: 10/00

ii UDC2300 Indicator Product Manual 10/00
Copyright, Notices, and Trademarks
Printed in U.S.A. – © Copyright 2000 by Honeywell
Revision A – October 2000
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and
faulty workmanship. Contact your local sales office for warranty information. If warranted
goods are returned to Honeywell during the period of coverage, Honeywell will repair or
replace without charge those items it finds defective. The foregoing is Buyer’s sole
remedy and is in lieu of all other warranties, expressed or implied, including those
of merchantability and fitness for a particular purpose. Specifications may change
without notice. The information we supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature
and the Honeywell web site, it is up to the customer to determine the
suitability of the product in the application.
Sensing and Control
Honeywell
11 West Spring Street
Freeport, Illinois 61032
UDC2300 is a trademark of Honeywell

10/00 UDC2300 Indicator Product Manual iii
About This Document
Abstract
This document provides descriptions and procedures for the installation, configuration, operation, and
troubleshooting of your UDC2300 Indicator.
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Sensing and Control http://www.honeywell.com/sensing
International http://www.honeywell.com/Business/global.asp
Telephone
Contact us by telephone at the numbers listed below.
Organization Phone Number
United States and
Canada Honeywell 1-800-423-9883 Tech. Support 1-888-423-9883 Q&A Faxback
(TACFACS)
1-800-525-7439 Service
Asia Pacific Honeywell Asia Pacific
Hong Kong (852) 2829-8298
Europe Honeywell PACE, Brussels, Belgium [32-2] 728-2111
Latin America Honeywell, Sunrise, Florida U.S.A. [phone]

iv UDC2300 Indicator Product Manual 10/00
Symbol Definitions
The following table lists those symbols that may be used in this document to denote certain conditions.
Symbol Definition
This DANGER symbol indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
This WARNING symbol indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
This CAUTION symbol may be present on Control Product instrumentation and
literature. If present on a product, the user must consult the appropriate part of the
accompanying product literature for more information.
This CAUTION symbol indicates a potentially hazardous situation, which, if not
avoided, may result in property damage.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,
42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these
instructions could result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded
to Protective earth at the source of supply in accordance with national and local
electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded
to Protective earth at the source of supply in accordance with national and local
electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

10/00 UDC2300 Indicator Product Manual v
Contents
1 INTRODUCTION................................................................................................... 1
1.1 Overview........................................................................................................................................ 1
1.2 CE Conformity (Europe)................................................................................................................ 2
2 INSTALLATION .................................................................................................... 3
2.1 Overview........................................................................................................................................ 3
2.2 Model Number Interpretation ........................................................................................................ 5
2.3 Preliminary Checks........................................................................................................................ 6
2.4 Alarm Relay Contact Information.................................................................................................. 8
2.5 Mounting........................................................................................................................................ 9
2.6 Wiring .......................................................................................................................................... 11
2.7 Wiring Diagrams.......................................................................................................................... 12
3 INITIAL START-UP............................................................................................. 17
3.1 Overview...................................................................................................................................... 17
3.2 Powering Up the Indicator........................................................................................................... 17
3.3 Operator Interface and Key Functions.........................................................................................18
3.4 Key Error Message....................................................................................................................... 18
4 CONFIGURATION .............................................................................................. 19
4.1 Overview...................................................................................................................................... 19
4.2 Configuration Prompt Hierarchy ................................................................................................. 20
4.3 Configuration Procedure.............................................................................................................. 21
4.4 Lock Set Up Group ...................................................................................................................... 22
4.5 Input Set Up Group..................................................................................................................... 23
4.6 Communications Set Up Group................................................................................................... 27
4.7 Alarms Set Up Group................................................................................................................... 30
4.8 Configuration Record Sheet......................................................................................................... 32
5 MONITORING THE INDICATOR........................................................................ 33
5.1 Overview...................................................................................................................................... 33
5.2 Operator Interface........................................................................................................................ 34
5.3 Entering a Security Code ............................................................................................................. 34
5.4 Lockout Feature ........................................................................................................................... 35
5.5 Monitoring Your Indicator........................................................................................................... 36
5.6 Alarm Setpoints............................................................................................................................ 37

vi UDC2300 Indicator Product Manual 10/00
6 INPUT CALIBRATION........................................................................................ 39
6.1 Overview...................................................................................................................................... 39
6.2 Minimum and Maximum Range Values...................................................................................... 40
6.3 Preliminary Information............................................................................................................... 41
6.4 Input Set Up Wiring..................................................................................................................... 43
6.5 Input Calibration Procedure........................................................................................................ 45
6.6 Restore Factory Calibration......................................................................................................... 47
7 TROUBLESHOOTING/SERVICE ....................................................................... 49
7.1 Overview...................................................................................................................................... 49
7.2 Troubleshooting Aids................................................................................................................... 51
7.3 Power-up Tests............................................................................................................................. 53
7.4 Status Tests .................................................................................................................................. 53
7.5 Background Tests......................................................................................................................... 54
7.6 Indicator Failure Symptoms......................................................................................................... 55
7.7 Troubleshooting Procedures ........................................................................................................ 56
8 PARTS LIST........................................................................................................ 59
8.1 Exploded View............................................................................................................................. 59
9 INDEX ................................................................................................................. 61

10/00 UDC2300 Indicator Product Manual vii
Tables
Table 2-1 Condensed Specifications _____________________________________________________ 4
Table 2-2 Preliminary Checks __________________________________________________________ 6
Table 2-3 Alarm Relay Contact Information _______________________________________________ 8
Table 2-4 Mounting Procedure_________________________________________________________ 10
Table 2-5 Permissible Wiring Bundling__________________________________________________ 12
Table 4-1 Configuration Prompt Hierarchy _______________________________________________ 20
Table 4-2 Configuration Procedure _____________________________________________________ 21
Table 4-3 LOCK Group (Numeric Code 200) Function Prompts ______________________________ 22
Table 4-4 INPUT Group (Numeric Code 600) Function Prompts______________________________ 23
Table 4-5 Communications Group (Numeric Code 1000) Function Prompts _____________________ 27
Table 4-6 ALARMS Group (Numeric Code 1100) Function Prompts __________________________ 30
Table 5-1 Procedure to Enter a Security Code_____________________________________________ 35
Table 5-2 Annunciators ______________________________________________________________ 36
Table 5-3 Error Messages_____________________________________________________________ 36
Table 5-4 Procedure for Displaying Alarm Setpoints _______________________________________ 37
Table 6-1 Voltage and Resistance Equivalents for Input Range Values _________________________ 40
Table 6-2 Equipment Needed__________________________________________________________ 42
Table 6-3 Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath _________________ 43
Table 6-4 Set Up Wiring Procedure for Thermocouple Inputs using Thermocouple Source _________ 43
Table 6-5 Set Up Wiring Procedure for RTD Inputs ________________________________________ 44
Table 6-6 Set Up Wiring Procedure for Radiamatic, Milliampere, Millivolts, or Volts Inputs
(Except 0-10 Volts) _________________________________________________________ 44
Table 6-7 Set Up Wiring Procedure for 0 to 10 Volts _______________________________________ 45
Table 6-8 Input Calibration Procedure __________________________________________________ 46
Table 6-9 Restore Factory Calibration___________________________________________________ 48
Table 7-1 Procedure for Identifying the Software Version ___________________________________ 52
Table 7-2 Procedure for Displaying the Status Test Results __________________________________ 53
Table 7-3 Background Tests___________________________________________________________ 54
Table 7-4 Indicator Failure Symptoms___________________________________________________ 55
Table 7-5 Troubleshooting Power Failure Symptoms _______________________________________ 57
Table 7-6 Troubleshooting Alarm Relay Output Failure_____________________________________ 57
Table 7-7 Troubleshooting a Keyboard Failure____________________________________________ 58
Table 8-1 Parts Identification__________________________________________________________ 59
Table 8-2 Parts Not Shown____________________________________________________________ 60

viii UDC2300 Indicator Product Manual 10/00
Figures
Figure 1-1 UDC2300 Indicator Operator Interface __________________________________________ 1
Figure 2-1 Indicator Model Number Interpretation __________________________________________ 5
Figure 2-2 Jumper Placements __________________________________________________________ 7
Figure 2-3 Mounting Dimensions (not to scale)_____________________________________________ 9
Figure 2-4 Mounting Method__________________________________________________________ 10
Figure 2-5 Composite Wiring Diagram __________________________________________________ 12
Figure 2-6 Mains Power Supply________________________________________________________ 13
Figure 2-7 Input Connections__________________________________________________________ 13
Figure 2-8 Alarm Relay Output Connections______________________________________________ 14
Figure 2-9 Open Collector Alarm Relay Output ___________________________________________ 14
Figure 2-10 External Interface Option Connections ________________________________________ 15
Figure 3-1 Operator Interface and Key Functions __________________________________________ 18
Figure 5-1 Operator Interface__________________________________________________________ 34
Figure 6-1 Input Wiring Terminals _____________________________________________________ 41
Figure 6-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath _____________________ 43
Figure 6-3 Wiring Connections for Thermocouple Inputs Using Thermocouple Source ____________ 43
Figure 6-4 Wiring Connections for RTD (Resistance Thermometer Device) _____________________ 44
Figure 6-5 Wiring Connections for Radiamatic, Milliampere, Millivolts, or Volts (Except 0 to 10
Volts) ___________________________________________________________________ 45
Figure 6-6 Wiring Connections for 0 to 10 Volts __________________________________________ 45
Figure 8-1 UDC2300 Exploded View ___________________________________________________ 59

Introduction
10/00 UDC2300 Indicator Product Manual 1
1 Introduction
1.1 Overview
The UDC2300 Indicator model provides only indication and alarms of Analog Inputs. No
control functionality is included.
The UDC2300 Indicator monitors temperatures and other variables in applications such
as environmental chambers, plastic processing machines, furnaces and ovens, and
packaging machinery.
The Input type and range are completely field selectable. The indicator has a dedicated
configuration display which provides prompts in various languages providing unmatched
operating simplicity. Programmed sequence of displays assure quick and accurate entry of
the configurable parameters. Simple keystrokes let you change alarm setpoints to meet
your process needs.
The UDC2300 Indicator model is also downward compatible with existing UDC2000
Indicator model applications and installations except for RTD and 0-10 Volt inputs and
Open Collector outputs.
See wiring diagrams in Section 2 - Installation.
ALM PV
F
FUNCTION
AUTO
TUNE
MAN-AUTO
RESET SET UP
RUN
HOLD
C
122300
DISPLAY
Figure 1-1 UDC2300 Indicator Operator Interface

Introduction
2 UDC2300 Indicator Product Manual 10/00
1.2 CE Conformity (Europe)
This product is in conformity with the protection requirements of the following European
Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC
Directive. Conformity of this product with any other “CE Mark”Directive(s) shall not be
assumed.
Product Classification: Class I: Permanently connected, panel-mounted Industrial
Control Equipment with protective earthing (grounding). (EN61010-1).
Enclosure Rating: Panel-mounted equipment, IP 00. This indicator must be panel-
mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529).
Installation Category (Overvoltage Category): Category II: Energy-consuming
equipment supplied from the fixed installation, local level appliances, and Industrial
Control Equipment. (EN61010-1)
Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with
occasional conductivity caused by condensation. (Ref. IEC 664-1)
EMC Classification: Group 1, Class A, ISM Equipment (EN55011, emissions), Industrial
Equipment (EN50082-2, immunity)
Method of EMC Assessment: Technical File (TF)
Declaration of Conformity: 51309602-000
Deviation from the installation conditions specified in this manual, and the special
conditions for CE conformity in Section 2.1, may invalidate this product’s conformity
with the Low Voltage and EMC Directives.