Honeywell KI 209 User manual

INSTALLATION MANUAL
KI 208, KI 209
NAVIGATION INDICATORS
MANUAL NUMBER 006-00140-0004
Revision 4, August 2002
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©1988, 1996, 2002 HONEYWELL INTERNATIONAL INC.
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BENDIX/KING KI 208, KI 209
Rev 4, Aug 2002 IM 006-00140-0004 RH-1
REVISION HISTORY
INSTALLATION MANUAL
BENDIX/KING
KI 208, KI 209
Navigation Indicators
PART NUMBER REV DATE DESCRIPTION
---------------------------------------------------------------------------------------------------------------------
006-00140-0004 4 Aug/2002 Replaces P/N 006-00140-0003.
006-00140-0003 3 Oct/1996 Replaces P/N 006-00140-0002.
006-00140-0002 2 Mar/1988 Replaces P/N 006-00140-0001.
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THIS PAGE RESERVED
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BENDIX/KING TABLE OF CONTENTS KI 208, KI 209
Rev 4, Aug 2002 IM 006-00140-0004 TOC-1
SECTION I
GENERAL INFORMATION
Paragraph Page
1.1 Introduction.............................................................................................1-1
1.2 Equipment Description.............................................................................1-1
1.3 Technical Characteristics.........................................................................1-1
1.4 Units and Accessories Supplied ..............................................................1-2
1.5 Accessories Required, But Not Supplied.................................................1-3
1.6 License Requirements.............................................................................1-3
1.7 Requirements for TSO’d VOR/ ILS/ GlideslopeSystem..........................1-3
LIST OF TABLES
Table Page
1-1Technical Characteristics KI 208, KI 209.................................................1-1
SECTION II
INSTALLATION
Paragraph Page
2.1 General....................................................................................................2-1
2.2 UnpackingandInspectingEquipment .....................................................2-1
2.3 Installation KI 208, KI 209.......................................................................2-1
2.4 Post Installation Checkout .......................................................................2-2
LIST OF TABLES
Table Page
2-1ILSDeflection..........................................................................................2-3
2-2GlideslopeDeflection...............................................................................2-3
LIST OF ILLUSTRATIONS
Figure Page
2-1KI 208 Pinout List.....................................................................................2-5
2-2KI 209 Pinout List.....................................................................................2-6
2-3Crimping Tool ..........................................................................................2-7
2-4KI 208, KI 209Connector Assembly .......................................................2-8
2-5KI 208, KI 209Outline and Mounting .....(Dwg 155-05235-0000)...........2-9
2-6KI 208, KI 209TypicalInterconnect ....... ..............................................2-11
2-7KI 208 Non-TSO’d SystemInterconnect.(Dwg 155-01223-0000).........2-13
2-8KI 209 System Interconnect....................(Dwg 155-01241-0000).........2-15
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BENDIX/KING TABLE OF CONTENTS KI 208, KI 209
Rev 4, Aug 2002 IM 006-00140-0004 TOC-2
SECTION III
OPERATION
Paragraph Page
3.1 Equipment Operation ..............................................................................3-1
3.2 Indicator Control Functions KI 208, KI 209..............................................3-2
LIST OF ILLUSTRATIONS
Figure Page
3-1KI 208 ControlFunctions.........................................................................3-3
3-2KI 209 ControlFunctions.........................................................................3-4
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SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual contains information relative to the physical, mechanical and electrical
characteristics of the Bendix/King Silver Crown KI 208 and KI 209.
1.2 EQUIPMENT DESCRIPTION
The Bendix/King KI 208 VOR Indicator is designed to operate with VHF navigational
equipment (such as the KX 155, KX 155A, KX 165A) to provide OMNI (VOR) or LO-
CALIZER (LOC) information. The VHF navigational receiver receives and detects the
omni or localizer information. The KI 208 converts this information to DC signals which
drive the LEFT-RIGHT needle and the TO-OFF-FROM flag of the visual indicator.
The KI 209 ILS Indicator performs the same functions as the KI 208. In addition, it
contains an UP-DOWN glideslope needle with an OFF warning flag.
An anti reflective lens coating is also available on some models of the KI 208 and
KI 209.
1.3 TECHNICAL CHARACTERISTICS
TABLE 1-1 Technical Characteristics KI 208, KI 209
SPECIFICATION CHARACTERISTIC
KI208, KI209 TSO COMPLIANCE: C40a, C36c Class C Cat 2.
DO-138 Environmental Cat. DAPAAAXXXXXX.
ADDITIONAL TSO COMPLIANCE
FOR KI 209 ONLY:
C34c Class D Cat 2.
SIZE: See Figure 2-5 (P/N 155-05235-0000).
WEIGHT:See Figure 2-5(P/N 155-05235-0000).
POWER REQUIREMENTS:
KI 208, KI 209 Indicator
KI 208 Lighting
KI 209 Lighting
KI 208, KI 209 Lighting
14 Vdc at 50 mA, 28 Vdc at 50 mA.
14 Vdc at 80 ±20 mA.
14 Vdc at 160 ±45 mA.
28 Vdc at 80 ±20 mA.
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BENDIX/KING KI 208, KI 209
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1.4 UNITS AND ACCESSORIES SUPPLIED
1.4.1 KI 208 VOR Indicator
066-3056-00
066-3056-02 Antireflective lens
1.4.2 KI 209 ILS Indicator
066-3056-01
066-3056-03 Antireflective lens
1.4.3 Bendix/King Equipment Installation Kit (P/N 050-01550-0000) which includes
mating connectors, mounting hardware, etc., is as follows:
VOR/LOC:
Input Impedance:
Nominal Composite Input Level:
Localizer Sensitivity:
OMNI Accuracy:
OMNI Sensitivity:
External Load:
50 k ohms, nominal.
LOC: 0.33 ±10% Vrms.
VOR: 0.50 ±10% Vrms ARINC phased.
4 dB tone ratio will give 3 dot scale deflection.
±2° max error, ±1° typical.
±10° off course gives full scale deflection.
ARINC autopilot deviation (two 1 k loads).
GLIDESLOPE DEVIATION
METER:
Input Impedance:
Deflection Sensitivity:
1 k ±5% ohms.
150 ±5% uA for full scale deflection.
GLIDESLOPE FLAG:
Input Impedance:
Deflection Sensitivity:
1 k ±5% ohms minimum.
125 uA for flag to leave stop.
260 uA maximum for fully concealed flag.
TABLE 1-1 Technical Characteristics KI 208, KI 209
SPECIFICATION CHARACTERISTIC
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BENDIX/KING KI 208, KI 209
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PART NUMBER DESCRIPTION QTY VENDOR PART NUMBER
030-02227-0005 Shell, Connector Plug 1 Burndy SMS12P-1
030-02227-0009 Hood, Conn (2 pieces) 1 Burndy SMS12H1
030-02227-0023 Pin, Female Crimp 12 Burndy SC20M-6TK6
088-00706-0000 Tool, Adjustment 1
1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED
1.5.1 Antenna.
1.5.2 Interconnecting Cables.
1.5.3 Receiver.
1.5.4 Mooring Plate P/N 073-00044-0001.
1.5.5 Adapter Plate P/N 073-00045-0000 (Front mounting only).
1.5.6Punch Refer to Figure2-5(P/N 155-05235-0000) orother
appropriate drawing.
1.5.7Filing TemplateRefer to Figure2-5(P/N 155-05235-0000) orother
appropriate drawing.
1.5.8 Crimp Tool Burndy Hytool M8ND
1.5.9 Extraction Tool Handle P/N 005-02012-0012, Burndy RXT20-4P3
1.5.10 Extraction Tool Tip P/N 005-02012-0013, Burndy RXK20-25
1.6 LICENSE REQUIREMENTS
None.
1.7 REQUIREMENTS FOR TSO’D VOR/ILS/GLIDESLOPE SYSTEM
Units used in conjunction with the KI 208, KI 209 must meet the specifications listed
below to comprise a completely TSO’d navigation system.
1.7.1 Navigation Receiver Requirements For Use with KI 208, KI 209.
1.7.1.1 The navigation receiver shall be authorized to the standards of TSO C40a,
C40b, C40c, and/or TSO C36c, C36d, C36e.
1.7.1.2 VOR phase error shall not exceed 1.5°.
1.7.1.3 Variation in VOR composite output to not exceed ±3 dB from 0.500 Vrms as
the RF input level of a Standard VOR Test Signal to the receiver is varied from
10 uV to 10,000 uV.
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1.7.1.4 Variation in the LOC composite output shall not exceed ±2 dB from 0.333
Vrms as the RF input level of a Standard Localizer Centering Signal is varied
from 50 uV to 10,000 uV.
1.7.1.5 A control line (ILS Energize) must be provided as a low impedance to ground
when an ILS frequency is selected.
1.7.2 Glideslope Receiver/Converter Requirements For Use with KI 209.
1.7.2.1 The glideslope receiver/converter shall be authorized to the standards of TSO
C34c, C34d, C34e.
1.7.2.2 Centering current to be 0 ±7 uA into a 1000 ohm load with a 95% probability
under all combinations of the service conditions listed in RTCA Paper DO-132,
Minimum Performance Standards - Airborne ILS Glideslope Receiving Equip-
ment paragraph 2.1 sub-paragraph b, Centering Accuracy.
1.7.2.3 Deviation current with a 700 uV Standard Glideslope Deviation Signal (0.091
±0.001 ddm tone ratio) applied to the receiver input shall be 78 ±10% uA into
a 1000 ohm load. Deviation current shall not change more than 15% as the
RF input level of a Standard Glideslope Deviation Signal is varied from 100 to
10,000 uV. Deviation current shall be proportional within 5% to the difference
in depth of modulation of the 90 Hz and 150 Hz tones.
1.7.2.4 Warning signal output shall be a DC current less than 125 uA into a 1000 ohm
load for a warning flag to be fully visible. Warning signal for a fully concealed
warning flag shall be a DC current of 260 uA minimum into a 1000 ohm load.
1.7.3 Fully TSO’D Systems
The following navigation systems will meet all TSO system requirements when
used in conjunction with the KI 208, KI 209:
KX 155
KX 155A
KX 165A
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SECTION II
INSTALLATION
2.1 GENERAL
This section contains suggestions and factors to consider before installing the KI 208,
KI 209 Indicator. Close adherence to these suggestions will assure a more satisfac-
tory performance from the equipment.
2.2 UNPACKING AND INSPECTING EQUIPMENT
Exercise extreme care when unpacking each unit. Make a visual inspection of each
unit for evidence of damage incurred during shipment. If a claim for damage is to be
made, save the shipping container to substantiate the claim. When all equipment is
removed, place in the shipping container all packing materials for use in unit storage
or reshipment. The KI 208, KI 209 installation will conform to standards designated by
the customer, installing agency and existing conditions as to unit location and type of
installation.
NOTE
This equipment has plastic lenses. Use extreme
caution when cleaning.
2.3 INSTALLATION KI 208, KI 209
2.3.1 Installation Procedure
2.3.1.1 Carefully select the KI 208, KI 209 panel location for unobstructed vision, min-
imum parallax, and adequate clearance for the instrument case and installa-
tion of cables and connectors.
2.3.1.2 Refer to Figure2-5(P/N 155-05235-0000), or other appropriate drawing, for
the KI 208 and KI 209 mounting dimensions.
2.3.1.3 Astandard 3 1/8 inch instrument holeisrequired. Referto Figure2-5(P/N
155-05235-0000), or other appropriate drawing, for hole punch or filing tem-
plates.
2.3.1.4 Secure the KI 208, KI 209 firmly in place using the mounting screws supplied.
If the mounting screw supplied are not used, #6-32 mounting screws that do
not extend more than 0.625 inches (1.59 cm) into the unit may be used.
2.3.1.5 The installing agency will supply and fabricate the external cable. The plugs
required are supplied by Bendix/King.
2.3.1.6 The KI 208, KI 209 will drive two external deflection indicator loads of 1000
ohms or greater impedance.
2.3.1.7 An omni phase adjust potentiometer, R233 is accessible from the front of the
indicator by removing the upper left mounting screw. The 2 1/2 inch long ad-
justment tool (P/N 088-00706-0000) is required to adjust the omni phase ad-
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just potentiometer. This is for final calibration of the omni system after install-
ing in aircraft. The range of the error potentiometer is approximately ±25°. It
should be noted that this potentiometer does not affect localizer centering.
The localizer centering potentiometer R227 is accessible from the front of the
indicator by removing the upper right mounting screw. Again the 2 1/2 inch
long adjustment tool is required.
2.3.2 CABLING
2.3.2.1 The length and routing of the external cables must be carefully studied and
planned prior to the installation. Avoid sharp bends and placing cables too
near the aircraft control cables.
2.3.2.2 Fabricate the external cables in accordance with the installation drawing that
fulfills the system requirement.
2.3.2.3 Avoid running the interconnect harness between the KI 208 and navigation re-
ceiver too close to any transmitter antenna coax cable.
2.3.2.4 Considerable savings of installation time can be realized by using the Burndy
crimping toolshown inFigure2-3.
2.4 POST INSTALLATION CHECKOUT
An operational ramp test or performance flight test is recommended after installation
to insure satisfactory performance of the equipment in its normal environment.
2.4.1 RAMP TEST
2.4.1.1 Use VOR/ILS ramp generator IFR 401L or equivalent.
2.4.1.2 Set ramp generator to VOR, 90° TO. Set NAV receiver to VOR frequency.
Rotate OBS until the D-bar centers, with the To/From indicator reading TO.
The OBS should read 90° TO ±2°. Change the generator to 0° TO, center the
D-bar, and check the OBS reading for 0° TO ±2°.
2.4.1.3 If the error is greater than ±2°, VOR centering may be readjusted by R233 (be-
hind top left mounting screw) using adjustment tool P/N 088-00706-0000.
2.4.1.4 To adjust VOR centering, change the generator to 90° TO, center the D-bar,
and adjust R233 for 0° TO ±2°. Change the generator to 90° FROM, center
the D-bar, and adjust R233 for half the reading at 90° TO. Repeat adjust-
ments at 90° TO and 90° FROM until both are within ±2°. If large corrections
are required to center the needle the source of error may be exist in another
part of the VOR/LOC navigation system.
2.4.1.5 Change the generator to 0° TO, center the D-bar for 0° TO. Set OBS to 8° and
check for 4 ±1/2 dots deflection to the Left. Set OBS to 352° and check for 4
±1/2 dots deflection to the Right.
2.4.1.6 Rotate the OBS 360° and verify that the To/From flag changes state only at
270° ±30° and at 90° ±30° OBS position.
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2.4.1.7 Remove VOR RF signal and verify that NAV warning flag appears.
2.4.1.8 Set ramp generator to ILS mode. Set NAV receiver to ILS frequency. Check
the levels in Table 2-1 for ILS deflection and Table 2-2 for Glideslope deflec-
tion within ±1/2 dot.
2.4.1.9 If the error is greater than ±1/2 dot, LOC centering may be readjusted by R227
(behind top right mounting screw) using adjustment tool P/N 088-00706-0000
at 0 dB (0 ddm).
2.4.1.10 Remove ILS RF signal and verify that NAV/GS warning flag(s) appear.
2.4.2 FLIGHT TEST
2.4.2.1 To check the VOR/ILS System, select a VOR frequency within a forty nautical
mile range. Listen to the VOR audio and insure that no electrical interference
such as magneto noise is present. Check the tone identifier operation. Fly
inbound or outbound on a selected VOR radial and check for proper LEFT-
RIGHT and TO-FROM indications. Check VOR accuracy for ±5° of a known
heading.
NOTE
VOR ground station scalloping may occur under
weak signal conditions.
Channel off VOR NAV receiver and verify that the NAV warning flag appears.
TABLE 2-1 ILS Deflection
SIGNAL LEVEL PREDOMINATE
MODULATION DIRECTION DEFLECTION (±1/2 dot)
LOC +4 dB (+.093 ddm) 150 Hz LEFT 3 dots
LOC +0 dB (0 ddm) CENTERED ±1/2 dot
LOC -4 dB (-.093 ddm) 90 Hz RIGHT 3 dots
TABLE 2-2 Glideslope Deflection
SIGNAL LEVEL PREDOMINATE
MODULATION DIRECTION DEFLECTION (±1/2 dot)
GS +2 dB (>.091 ddm) 150 Hz UP 2 1/2 dots
GS +0 dB (0 ddm) CENTERED ±1/2 dot
GS -2 dB (.091 ddm) 90 Hz DOWN 2 1/2 dots
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2.4.2.2 Flight test the ILS operation by flying a simulated ILS approach. Check local-
izer LEFT-RIGHT deflection and, if applicable, glideslope deflection. Check
the localizer accuracy in relation to the ILS runway.
Channel off ILS NAV receiver and verify that NAV/GS warning flag(s) appear.
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Figure 2-1 KI 208 Pinout List
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Figure 2-2 KI 209 Pinout List
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Figure 2-3 Crimping Tool
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Figure 2-4 KI 208, KI 209 Connector Assembly
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FIGURE 2-5 KI 208, KI 209 Outline and Mounting Drawing
(Dwg No 155-05235-0000, Rev 4)
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FIGURE 2-6 KI 208, KI 209 Typical Interconnect
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