Horizon Fitness QC-S30 Operating manual

I
• This manual is designed to help you to install, operate and maintain the QC-S30 Table
Top Collator. Please read and understand this manual, and keep it in a safe and
convenient place.
• Do not operate the QC-S30 until you have read and understood the instructions in this
manual.
• Horizon International Inc. shall not be liable for incidental consequential damages
resulting from: improper or inadequate maintenance by the customer, unauthorized
modification or misuse, or operation outside of the environmental specifications for the
product.
• Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are
subject to change without prior notice and without our legal obligation.
• All rights are reserved. No part of this manual may be photocopied, reproduced or
translated into another language without the prior written consent of Horizon
International Inc.
Important Information
QC-S30
COLLATOR
Table Top Collator
UM201098-00
051207/QCS30/00E/TI,HS

II
- Horizon International Inc. cannot anticipate every possible situation that might involve a
potential hazard. Therefore, the instructions in this manual and warning labels on the
machine are therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvert-
ent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machine when any covers are removed.
- Some of the drawings in this manual show the machine uncovered to help in explaining
the details inside the machine.
Safety Precautions
Safety precautions are indicated in this manual as follows:
The term WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
The term CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in serious injury, or damage to the machine.
This symbol indicates a note which includes important information. Follow the
note to operate the machine safely.
This symbol indicates a prohibited action. Do not perform any prohibited action.
This symbol indicates an essential procedure. Follow the procedure to operate
the machine safely.
• This lists the range of acceptable values and operating
conditions.
• This explains a mechanism in the machine.
Important
Additional
Information

III
Operating Safety Precautions
Warning for Installation
Do not give many loads on one electrical outlet. This can cause a fire or an electrical shock.
Cautions for Installation
Do not install QC-S30 in a location where it will be exposed to direct sunlight, high temperature or
humidity.
Do not install the QC-S30 near any device which produces strong magnetic fields.
Do not install the QC-S30 in a location which is dusty. This can cause a fire or an electrical shock.
Do not install the QC-S30 in an unstable floor surface. This may allow the QC-S30 to fall over,
and this can cause severe personal injury. This can also affect the performance of the machine.
Warnings for Operation/Maintenance
Work alone when you do any operation.
Turn off the main power switch and unplug the power cord whenever you are cleaning the feed
rollers or friction pads.
Do not operate the machine with any of the covers removed. There are rotating mechanism and
sections with extremely high voltage inside the machine. These can cause severe personal injury
or an electrical shock.
Caution for Operation
After turning the power switch off, wait ten seconds before turning it on again. Otherwise, the cir-
cuit boards may be damaged.

IV
This page intentionally left blank.

V
Basic Setup
How to Load the Sheets in the Bins •••••••••••••••••••••••••••••••••••••••••5
How to Set the Receiving Tray ••••••••••••••••••••••••••••••••••••••••••••••••7
How to Start or Stop Collating •••••••••••••••••••••••••••••••••••••••••••••••••9
Advanced
Setup
How to Load and Stack Folded Sheet •••••••••••••••••••••••••••••••••••• 15
How to Load and Stack Non-Standard Size Sheets •••••••••••••••••• 17
How to Staple Collated Sheets Using the Stapler ••••••••••••••••••••• 19
Trouble-
shooting
Error Lamp Lights/Blinks •••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
Trouble ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 27
Maintenance •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 30
Appendix
Specifications •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 39
Collator Description •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 40
Accessories and Consumable Parts ••••••••••••••••••••••••••••••••••••••• 41
CT-S30 Delivery Unit for Side Stapling ••••••••••••••••••••••••••••••••••• 43
Installation
Instructions
(For Service)
How to Install a Single QC-S30 Collator ••••••••••••••••••••••••••••••••• 45
How to Install Multiple QC-S30F Collators •••••••••••••••••••••••••••••• 47
How to Install the CT-S30 Delivery Unit for Side Stapling ••••••••••• 54
Basic Setup
TroubleshootingAdvanced Setup
Appendix Installation
Service only
Contents

1
c
!
c
!
21098
10101A1
10th
9th
8th
7th
6th
5th
4th
3rd
2nd
1st
10th
2nd
1st
Receiving Tray:
Front
Front
Front
Front
Straight Receiving
Offset Receiving
Power Switch: On
Load Sheets
Set Receiving Tray
Enter Settings
on Control Panel
Press Check.
1
2
3
4
5
6
7
Page 9
Page 5
Page 7
Page 9
Page 9
Page 9
Test Collating (1 set)
Machine remembers
sheet size, and number
of bins used.
Start Collating
Stop Collating
Operation Panel
Back
1
3
6
7
4
2
Front
Front
Offset Receiving Straight Receiving
Raise
the bin
lever.
5
c
!
Quick Guide

2
Front Front Front
Conveyors
When PS-P61 is connected,
sheets are delivered as this illustration.
Back
Trimmer
SPF9/9A or MF-1
Optional Table
Surface
Front
Function Settings: Operation Panel
If several collators are used If the SPF9/9A or MF-1 is connected
cc
!
Finisher/Stacker Select
Page 7,8
Page 11
Select the finisher or stacker.
If no finisher is connected, cannot be selected.
Collating Counter
Preset number or number of collated sets
appears here.
: Reset the collating count to 0.
: Indicate total collating count.
2
1
21098
10101B1
Collating Counter
Finisher / Stacker Select Button
Operation Panel

3
This page intentionally left blank.

4
Basic Setup
How to Load the Sheets in the Bins ••••••••••••••••••••••••• 5
How to Set the Receiving Tray••••••••••••••••••••••••••••••• 7
How to Start or Stop Collating•••••••••••••••••••••••••••••••• 9
Start Collating
This section explains how to prepare the collator and perform basic operation procedures.

5
Load sheets into the bins. Refer to the Additional Information for tips of loading the sheets.
Additional Information: It is important to fan the sheets correctly.
Load the sheets in the bins.
• Load sheets as shown in the illustration to the left.
• The maximum stack height is 28 mm (1.1”).
• The way the sheets are loaded in the bins depends on
the sheet size and the feeding direction. (Refer to page
6.)
• Normally, load sheets as shown in the illustration to the
left.
• Only A4 and 8.5” X 11” size sheets can be loaded so
that they feed from the long edge. (To set up for this,
use the support stopper on the receiving tray.)
• Avoid feeding A5 sheets (5.5" x 8.5") from the long
edge. This can cause double-feeding.
Set the front guide.
• Move the front guide up against the stack of sheets.
• Do not leave any gap between the front guide and
the stack of sheets.
Set the support rollers.
• Set the left support roller about 10 mm (0.39”) inside the
near edge of the stack.
• Center the middle support roller between the left sup-
port roller and the feed roller.
• Set the right support roller near the right edge of the
sheet.
• Wet ink can stain the collator, and also cause feed prob-
lems.
• Before collating photocopied sheets, wait about 30 min-
utes to remove any static electricity in the sheets.
• Uneven stacking can cause jams or misfeeds. This can
also cause stacking problems on the receiving tray.
21098
20101A1
Bin
Maximum 28 mm
(1.1" high)
Up against
front stop Up against
rear guide
Up against
front stop Up against
rear guide
21098
20101B1
Front Guide
Important
Set this
10 mm (0.39")
from the near edge.
Feed Roller
10 mm
(0.39") Center this roller. Set near the right edge.
21098
20101C1
21098
20101D1
How to Load the Sheets in the Bins