Morgana DocuFold Mk2 User manual

ISSUE2 January2008
90-111
MorganaSystemsLimited UnitedKingdom
Telephone:[phone]Fascimile:[phone]
Website:www.morgana.co.uk
AUTOMATICPAPERFOLDINGMACHINE
OPERATORSMANUAL
DocuFoldMk2
SERIALNo.W52097LAANONWARDS

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AUTOMATICPAPERFOLDINGMACHINE
DocuFoldMk2
K
IZ
AA
ACBE
FA
FIXEDSIDELAY
BB
D
G
FFEE
S
W
V
U
T
Y
CC
DD
R
Q
X
P
GG

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DocuFoldMk2 SafetyDo’s&Don’ts
SafetyDo’s&Don’ts
Do-operatewiththedesignatedACcurrentonly.Useanexclusiveoutlet,as
overloadingmaycausefireoranelectricshock.
Do-installthepowercordoutofthewaytoavoidatrippinghazard.
Do-bewareoffingertrapswhenreplacingrollercassetteandfoldplates.
Donot-installthemachineinanunstableplacesuchthatittiltsorshakes.
Donot-unplugtheplugorunplugthepowercordfromtheoutletwithawethand,
thiscancauseanelectricshock.
Donot-unscrewandremoveanycoversfromthemachine,asitcancausean
electricshockorinjury.
Do-readthisoperatormanualfullybeforeoperatingthemachine.
Donot-placereceptaclescontainingliquidsonanysurface.
Donot-adjustanypartofthemachinewhilstrollersarerunning
Donot-operatethemachinewithlooseortrailingclothingorloosehair.
Donot-underanycircumstancesremovethefoldplateswhenthemachineis
Donot-underanycircumstancesadjustthepapergatewhenthemachineis
switchedon.
switchedon.

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OPERATORSINTRODUCTIONTOTHEMORGANADOCUFOLDMk2
TheMorganaDocufoldisabrandnewconceptpaper-foldingmachine.Designedtobeusedin
today'senvironmentofdocumentproduction,theMorganaDocufoldcanbeusedbynon-skilled
personnelbyfollowingthiseasytouseoperatorsguide.Thereareveryfewoperator
adjustmentsrequiredonthemachineandour KWIKSTART sectionwillgetyoustartedvery
quickly,butwedorecommendthatyoutakealittletimetoreadthismanual,toensurethatyou
fullyunderstandthemachine.WehavealsoincludedaTIPS&TROUBLESHOOTING
section.Besuretoreadthissection before callingaserviceengineertoavoidanyunnecessary
expense.
OntheDocufoldthefoldplatesandDeliveryRollerwillmoveautomaticallyaccordingtothe
typeoffoldselected.Pleasebeawarethatdifferentweights,humidity,temperatureorthegrain
directionofthepapermaymakethepaperfoldinadifferentpositionaccordingtothematerial.
Somemanualadjustmentmaysometimesbenecessarytoobtaintheexactfoldplatepositionfor
eachtypeofpaper.
KWIKSTARTGUIDE:
1. Setthepapergategap(knobB)totwothicknessofthepapertobefolded.
2. Placethepapertobefoldedontotheloadingtableagainstthefixedsidelay.
3. Unclampthemovingsidelay(knobsA)andslideupagainstthesideofthepaperbutallow
approximatelya1/2mmor1/64inchgapbetweenthemovingsidelayandthepaper.
4. Clampthebackstop(F)ontothemovingsidelayatthebackofthepaperstack.
(Note)Donotattempttoloadtoomanysheetsontotheloadingtableduringsetupasthis
mayaffectthefeedingoperation.
5. Makesureyouhavepowertothemachineandthatknob(S)isturnedontotheONposition.
6. Pushswitch(W)downwardtosetupposition.
7. Slidethesheet-measuringdevice(BB)uptotheblockofpapertobefolded.
8. Lookatthediagramonthemovingside(G)layshowingthevariousfoldtypes.Selectthe
typeoffoldthatyourequiretomakebyturningknob(V),forexampleselectSLforLetter
fold.
9. Liftswitch(W)tothemiddleposition(Run)
10. Pressthesystemswitch(T)andallowthemachineafewsecondstoreachitsoptimumspeed.
11. Pressthefeedswitch(U)downtopulseandthemachinewillfeedthreesheetsforchecking.

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DocuFoldMk2
12. ‘Check’will appearon the controlpaneldisplay. If the checksheetsarefoldedcorrectly,
movethefeedswitch(U)totheoff position.
13. Zerothe counterby pressing theset-up switch(W)upwards.If you requireto batch, the
Docufold providesthefacilityto batchin denominationsof10’sfrom10 to 1000.
Tosetbatch, you canselect therequired batch numberby turning thefeedswitch(U)to
off & thenrotating theselectknob (V)until therequired batch quantityappearsinthe
controlpaneldisplay.
14. Pushthefeedswitch downto pulsetostart themachinefeeding thepaper.

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MORGANADOCUFOLDMk2OPERATORINSTRUCTIONS
SIDELAY
Placeasinglesheetofthejobontotheloadingtable.
Releasethesidelayclampscrews(A)andslidethesidelayjustuptothesheetsothatthereis
abouthalfamillimetreclearanceor1/64inch
Tightentheclampscrews.
PAPERGATE
Adjusttheheightofthepapergateusingknob(B)(clockwisetolower,anti-clockwisetoraise)
sothattheclearanceabovethevacuumrolleristwothicknessesofthepapertobefolded.Do
notmakethisadjustment,whenthefaceofthepapergateisaboveaholeinthevacuumroller,
ifitis,rotatethevacuumrollerbyhandtobringthemetalbetweenholesbelowthepapergate.
Onthismachine,thepapergateisfixedinanoptimumpositionandcannotbemoved
backwardsandforwards(horizontally).
SUCTIONOPENING
Thesuctionslotinsidethesuctiondrum,maybeadjustedbyreleasingknob(C)andswinging
theknobinthedesiredposition.Lighterstocksincludingbondwillrunbestwiththeknobset
totheleft.Forheavierstocksandcurled-upstock,movetheknob(C)totherightuntila
satisfactorypositionisobtained.
AIRDISTRIBUTIONKNOB(D)
Dependingonthelengthofthesheet,theairdistributionknob(D)shouldberotatedtosupply
theairtothecorrectportsasfollows -
Position1-ThisisforshortsheetsA5or8"longwithonlyport1open
Position2-ThisisforsheetsA4or11"longwiththefrontportandport2open
Position3-ThisisforthelongestsheetsA3or17"withthefront portandport
3open.
Position0- Inthisposition,onlyport2isopenandcanbeusedonlongsheets
withthecurlupwhereyouneedtoblowairintothecentreofthestack.
Thesesettingpositionsareonlyaguideandsomeexperimentationmayobtainabetterresult
withnon-standardsettings.
(Note)Position1feedsmostpaperstocksandsizes;thustheairdistributionknobcanbe
leftinthispositionformostjobs.

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DocuFoldMk2
AIRSEPARATIONKNOB(E)
Thisknobcontrolstheamountofairthatisfedtothepaper.Themachinewouldnormallyrun
withthisknobsetatthe'High'position.Ifthemachineisrunwithlessthanapproximately20
sheetsontheloadingtable,orrunningthejobtothelastsheet,thisknobshouldbesettothelow
position.
BACKSTOP(F)
Thisisplaceduptotheendofthepaperstackandclampedtothemovingsidelay(G).
SHEETMEASURING(BB)
Whenpushingset-upswitch(W)downtoset-up,thepositionofthesheet-measuringdevicewill
bedisplayedonthecontrolpaneldisplay.Itwillmeasurethelengthofastackofpapertoan
accuracyof0.1mm.Bypushingthesheet-measuringdeviceuptothebackofthestackofpaper,
itwillallowtheDocufoldtocalculatethefoldlengthaccordingtothetypeoffoldselected.
Note: -Ifthedigitafterthedecimalplaceflashes,itismeasuringbetween0.1ofamillimetreand
isnotamalfunction. Alwayspushthesheet-measuringdeviceagainstthepaperstackwhen
adjustingfoldtypes.
FOLDPLATES
ALWAYSUNPLUGPOWERCONNECTIONSBEFOREREMOVINGFOLDPLATES.
Fitting
Fitthefoldplatesintotheirrespectivepositions(longfoldplateupperandshortplatelower),by
locatingthefrontpins(I)intothelongslotsandcarefullyslidingforwards(withouttwisting)
untiltherearpinscanbelocatedintotheshortslots.Whenfullyinposition,pulldownthefold
platetolockintoposition.Connectthepush-inpowerconnectors –shortleadtoplate1(upper)
&longleadtoplate2(lower).
Settings
Thefoldplatelengthsaresetautomatically.
FoldplateTilt
Seerollertilt.
SETTINGTHEVACUUMBLEED(GG).
Situatedonthefrontofthefeedtable,theVacuumBleedKnobisusedtoallowmorecontrol
ofthesuctiononthevacuumdrum.
Whenlightweightpaperof90gsmandlowerisbeingfedthroughthemachineturntheknob
clockwisetoreducethepossibilityofmarking,ordamagetotheleadingedgeofthepaper.

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Manual&FineAdjustment
Thefoldplatelengthcanbeadjustedmanually.Youmayneedtomakethisadjustmentto
achievetheexactcorrectlengthoffold.Button(CC)willselecttheupperfoldplate&button
(DD)thelowerfoldplate.Tomakeamanualadjustmenttothepositionoftheupperfoldplate,
pressandholdtheupperfoldplatebutton(CC).Thedimensionoftheupperfoldplatewillnow
bedisplayedinthecontrolpanel.
Note: -Theupperfoldplateshowsthedimensionofthefrontedgeofthe papertothefirstfold,
thelowerfoldplateshowsthedimensionfromthefirstfoldtothesecondfold.
Byturningtheselectknob(V)whilststillpressingandholdingtheupperfoldplatebutton(CC)
thefoldlengthoftheupperplatecanbelengthenedorshortened.Turningtheselectknob(V)
clockwisewilllengthenthefoldplatelengthandbyturninganti-clockwiseitwillshortenthe
foldplatelength.
Thedigitsbeforethedecimalpointshowninthedisplayareinmillimetres,each‘click’ofthe
selectknob(V)representsincrementsof0.1ofamillimetre.
Toadjustthepositionofthelowerfoldplate,press&holdthelowerfoldplatebutton(DD)and
adjustthelengthasdescribedabove.
Whenyouhaveadjustedthefoldlengthdimension,moveswitch(W)uptotheRunposition.
Theplateswillthenpositionthemselvesaccordingtothefoldlengthsyouhaveselected.
Withswitch(W)intheRunpositionthelefthandsideofthecontrolpanelwilldisplaytheletter
‘U’whichindicatesausersettingfollowedbyaletterthatindicatedthefoldtype.Forexample
theletters‘UL’wouldindicateaUsersettingbasedonaLetterfoldandtheletters‘UH’would
indicateaUsersettingbasedonaHalffold.
Tocheckthefoldpositionaftermakingamanualorfineadjustment,pressthesystemswitch
(T)andthenpressthefeedswitch(U)down.Themachinewillfeed3checksheetsandstop.
Aftercheckingthe3-rdsheet,ifthefoldpositioniscorrect,movethefeedswitchuptotheoff
positionandthen immediatelydowntothepulsepositionandthemachinewillstarttooperate.
Ifaftercheckingandfurtherplatepositioningisrequired,repeattheaboveprocedure.
Thefinalfoldplateanddeliverystackersettingscanbe‘stored’forretrievalatalaterdate,see
‘ToStoreAProgramme’.

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DocuFoldMk2
RollerTilt
Lever(AA)shouldalwaysbesetinthe‘0’(square)position.Toadjustfoldingoutofsquare
youcanmovetherollerassemblyinthe+or –directionbyreleasingknobs(Y)andmoving
lever(AA) –alwaysre-tightenKnobs(Y).
+-

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StackingRoller
Thestackingrollerwilladjustautomaticallyaccordingtothefoldtypeselected.
Manualorfineadjustmentforthepositionofthestackerrollercanbemadebypressingand
holdingthestackerrollerbutton(EE)onthetopofthecontrolpanel.‘Roll’andadigitfrom1to
9willappearinthedisplaypanel.
Thehigherthenumber –thefurtherdownthebeltstackerbedtherollerwillbe.
Toadjustthestackingrollerpositionupordown,pressthestackingrollerbutton(EE)andturn
theselectknob(V)tooneofthepre-setpositions1to9.
Youshouldadjusttherollerpositionsothatwhentheworkisstoppedbythestackingroller,it
liesflatonthedeliverywithoutlyingontheslopingplate(R)andwithoutthegreenbelts
showingbetweentheslopingplate(R)andthefoldedsheet.
ToStoreAProgram
Aftermakingamanualadjustmentorfineadjustmenttoeithertheupperfoldplate,lowerfold
plateorthestackingrollerposition,youcanstorethesettingforretrievalatalaterdate.Thiscan
beusefulwhenjobsneedtoberepeated.
Pressswitch(W)downtotheset-upposition,usingtheselectknobturnuntilyoureacha‘P’with
asingledigitnumbernexttoit.Youhavefrom‘P1’to‘P6’toselectandcanstoreuptosix
programmes.Whenyouhaveselecteda‘P’number,pressandholdthefeedswitch(U)down
until‘StorEd’appearsinthedisplaypanel.
Toselecta‘P’programmeatalaterdate,pressset -upswitch(W)downselecttherelevant‘P’
numberbyrotatingtheselectknob(V)andpushtheset-upswitch(W)toRun.
Presssystemswitch(T)&movethefeedswitch(U)toPulse.
EmergencyStopSwitch(S)
Thisswitchalsoservesasthemainisolator. Itisimportantthatthemachineisswitchedoffat
theendofthe daysrunning,pressthisswitchtoisolatethemachine. Toswitchbackon,
rotatetheswitchheadclockwise.
MainSwitch(T)
Themainswitch(T)willrunthewholemachine.Thisswitchincorporatesacircuitthatswitches
offevery100secondswhilst thefeedswitchUisintheoffposition.Themainswitchmay
disengageseeminglyatrandombutthisisanormalfunctionandmaybeinstantlyre-engaged.