Plockmatic 300 Series User manual

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Collator Series 300/400
Operator Manual
January 2003
Part No. 90907

T10137 Jan 2003
Collator Series 300/400 Operator Manual i
Table of contents
1. Introduction page
1.1 Operational safety 1-1
2. Installation
2.1 Installation 2-1
3. Getting to know the collator
3.1 Main components 3-1
3.2 The control panel 3-2
4. Operator instructions
4.1 Load paper 4-1
4.2 Operating the collator 4-1
4.3 Bin indicators 4-2
4.4 Correcting counter and stacker position 4-2
4.5 Zero setting total counter 4-2
4.6 Programming preset counter 4-3
and sheet insertion program
4.7 LED indications, third party device 4-3
4.8 Disabling stacker motion 4-4
4.9 Collator speed adjustment 4-4
4.10 Disengaging bin´s with defective sensors 4-4
5. Maintenance
5.1 Cleaning feed rollers and paper separator pad 5-1
6. Problem solving
6.1 Problem solving 6-1
7. Specications
7.1 Specications 7-1

T10137 Jan 2003
Collator Series 300/400 Operator Manual 1-1
Always connect the equipment to a properly
grounded power source receptacle. In doubt,
havethereceptaclecheckedbyaqualied
electrician.
WARNING: Improper connection of the equip-
ment grounding conductor can result in electri-
cal shock.
Always follow all warnings marked on, or sup-
plied with, the equipment.
Always locate the equipment on a solid sup-
port surface with adequate strength for the
weight of the machine.
Always exercise care in moving or relocating
the equipment.
Always keep magnets and all devices with
strongmagneticeldawayfromthemachine.
Never use a ground adapter plug to connect
the equipment to a power source receptacle
that lacks a ground connection terminal.
Never attempt any maintenance function that
isnotspecicallydescribedinthisdocumenta-
tion.
Never remove the covers or guards that are
fastened with screws.
Never install the unit near a radiator or any
other heat source.
Never override or “cheat” electrical or me-
chanical interlock devices.
Never operate the equipment if you notice
unusual noises or odours. Disconnect the
power cord from the power source receptacle
and call your customer service engineer to
correct the problem.
Attention to the following notes ensures the continued safe operation of your equipment.
1. Introduction
This operator manual describes how to operate the
collators 300/400 as stand alone units.
For third party arrangements, refer to the operator
manual for the third party device.
1.1 Operational safety

T10137 Jan 2003
Collator Series 300/400 Operator Manual 2-1
Plug the collator into the power source. Make sure
that the collator is plugged in securely. If an exten-
sion cord is being used, check all cord connections.
2. Installation
2.1 Installation

T10137 Jan 2003
Collator Series 300/400 Operator Manual 3-1
3. Getting to know the collator
3.1 Main components
1 Control panel
2 Adjustable side guide (in each bin)
3 Load lever
4 Power switch
5 Adjustable stacker guide (left)
6 Adjustable stacker guide (front)
7 Bin extension plate
8 Power cord receptacle
9 Third party receptacle
10 Conveyor door
1
2
3
4
5 6
7
8
9
10

T10137 Jan 2003
3.2 The control panel
Collator Series 300/400 Operator Manual 3-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1 Double feed or paper jam mode
(Shownbybinindicators-rmlight)
2 Door open indicator
3 Third party device mode/stacking mode
4 Straight/offset stacking
5 Counter display
6 Counter reset button
7 Test calibration button
8 Miss feed mode
(Shownbybinindicatorsashing)
9 Clear button conveyor belt
transport & third party
10 Bin indicators
11 Stacker full or load lever out of
position
12 Total counter
13 Selection programming mode
14 Preset counter
15 Sheet insertion program
16 Start & stop button

T10137 Jan 2003
Collator Series 300/400 Operator Manual 4-1
4. Operator instructions
4.1 Load paper
4.2 Operating the collator
1 Make sure that the sheets are well fanned to avoid
miss feeds or double feeds.
2 Align the sheets well to achive a reliable collating
operation and good stacking result.
3 Make sure that the ink has dryed out well.
4 Press the load lever downwards to release the bins.
5 Load the sheets into the bins.
6 Move the adjustable sidwe up against the sheets until
there is no clearance.
7 Raise the load lever to actuate the feed rollers.
1 Set the on/off switch to on position. The counter display
willshow”HEJ”toconrmthatallsystemsareOK.
2 Select output mode:
- Offset/straight stacking mode.
- Third party mode.
3 Select stacking mode if set to stacking:
- Straight stacking.
- Offset stacking.
4 Set the adjustable stacker guide (left) to the selected
paper size.
5 Set the adjustable stacker guide (front) to the paper
size.
6 Press test/calibration button. The collator will adjust
the number of bins used and the paper quality in each
bin and is now ready for operation. Check the result to
makesurethatitisOKandpressstart.

T10137 Jan 2003
Collator Series 300/400 Operator Manual 4-2
4.3 Bin indicators
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T10137 Jan 2003
Collator Series 300/400 Operator Manual 4-3
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4.7 LED indications, third party device

T10137 Jan 2003
Collator Series 300/400 Operator Manual 4-4
4.8 Disabling stacker motion
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4.9 Collator speed adjustment
4.10 Disengaging bin´s with defective sensors*
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feed roller shaft is removed and a sheet inserted (80 gsm or heavier) in the bin to cover
the bin sensor (simulating a defective sensor). Pressing ”Test and calibration” for more
thanve(5)secondswillnowdisengagethisbin.
*

T10137 Jan 2003
Collator Series 300/400 Operator Manual 5-1
5. Maintenance
5.1 Cleaning feed rollers and paper separator pad
1 Remove the feed roller assembly shaft by pressing it
to the left side.
The right end of the feed roller assembly will now be
released and the assembly can be removed.
2 Clean the feed rollers and the separator pad with an
alcohol based liquid.
paper separator pad
feed rollers Press to the left
Lift out this side

T10137 Jan 2003
Collator Series 300/400 Operator Manual 6-1
6. Problem solving
6.1 Problem solving
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T10137 Jan 2003
Collator Series 300/400 Operator Manual 7-1
7.Specications
7.1 Specications
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