HORNCHE CORPORATION Easylube EX Series User manual

Te l ：[phone]
HORNCHE CORPORATION
R&D Manufacturer
Fax：[phone]
Email：ser[email protected]
Headquarter：8F-1 , No.857 , Jing-Guo Rd. ,Taoyuan Dist. , Taoyuan City , Taiwan
More details
Three steps for correct bearing lubrication
As we move towards the revolutionary era of Industry 4.0, our state-of-the-art AoT operation program (Skymonitor Lite)
can assist you to set up optimal lubrication standards for all your bearing needs, as well as facilitating the inspection
management by digitalizing information beyond the capabilities of a typical automatic lubricator in the market.
Normal Abnormal
End of lubrication cycle
Low battery
1. Utilize the AoT operation program to compute/ validate every bearing’s optimal
lubrication standard, to rectify human errors that plagued past practices.
2. Replace manual lubrication via introduction of Easylube automatic
lubricator to improve labor safety, as well as fulfilling the lubrication
management standard of the three key elements of lubrication maintenance:
greasing volume, re-greasing interval and appropriate grease.
3. Enjoy AoT digitalized information management, monitor and supervise
technicians for patrol inspection and on the fly anomaly feedback, by pairing
with Skymonitor Lite smart management program.
• AoT technology inspired in which the connectivity of devices drives the overall operation.
• Provide the fundamental services such as MQL calculation, relubrication SOP, scheduling patrol inspection, and recording
lubrication status.
• Seamless wireless cloud services to connect all devices and workstations to achieve lubrication maintenance anywhere and anytime.
• Simple installation (QR code and browser) of the Skymonitor & Skymonitor Lite for the ease of operation.
• Expanded certifications for wider range of industrial requirements.
• New ATEX explosion-proof certification for restricted sites by ensuring world-class safety guarantee.
• Diminish overall safety concerns of highly hazardous regions by upgrading the safety level of machines and labors.
• Promote a worry-free environment for lubrication operations.
• In-built smart protection circuits to monitor the power from the battery and alert the operators for anomalies.
• Extension of battery life span through active power management and allowing batteries to be reused to reduce overall costs.
• Detecting lubrication anomalies through mechanical feedbacks and provide early warnings of lubrication problems
to avoid costly damages.
• Maximum durability and user-friendliness.
• Zero weak point body structure that can withstand harsh industrial environment
and capable to maintain IP66 rating after prolonged exposure to erosion.
• Tri-color indication lights for quick and intuitive identification of lubrication
status to simplify the troublesome inspection processes.
• Tamper proof & durable protective outer shell to provide complete peace of mind
when performing routine inspections.
1. Improved industrial safety coverage
2. Smart protection circuits
3. Durable and intuitive outer shell

STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
STEP 6
Copyright © 2020 Hornche Corporation. All Rights Reserved. Patents pending. Rev Aug 2020
Please follow the technical specification
requirements of Easylube automatic
lubricators. In order to ensure the best
performance and the quality of Easylube
automatic lubricators, after the comple-
tion of each grease dispensing cycle, a
new grease cartridge and a new lithium
battery are required to be replaced.
-
Take out old battery ,
remove empty grease
cartridge
Reset press plate position Install new grease cartridge
Confirm dispensing
cycle setting
Insert new battery Confirm normal operations ,
observe grease is discharged
Hazards and Safety Requirements
Low Temperature Operation Instructions
Application method of Oil
Steps for Changing Service Packs
Designated Service Packs
Product Specification WARNING
Product Model
Connecting Thread
Grease Cartridge Volume
Cycle Setting
Operating Temperature
Push Force of Pressure Plate
(Piston)
Output Pressure
(Cup exit)
Indicator Lights
Product Size
(height x diameter)
ATEX Hazardous
Locations Certification
(Certificate Number)
Ingress Protection Code
CE Certification
RoHS Certification
150 EX
1/2”PT (M)
150ml
0.5 to 12 months
-20°C to 60°C (-4°F to 140°F)
5-150 psi . Automatically adjusts
according to the bearing’s back pressure
Under 10 bars . Prevents grease from
seeping through the shaft seal
Green: Normal operation
Single orange: Low battery
Double orange: Abnormal grease injection
Red: End of lubrication cycle
15.7 x 8.35cm (6.18 x 3.28”)
Rated Power (Battery Specification):
Easylube P-613A 6V x 1600 mAh , V0
Lubricant Refill (Lubricant Specification)
Easylube 1000 High performance grease cup
Easylube 1500 Multi-Purpose grease cup
Easylube 2000 Heavy-Duty grease cup
Easylube 5000 Food Grade grease cup
DIY empty grease cup
DEMKO 20 ATEX 2227X
IP66
The minimum operation temperature indicated in the product specification
represents the operation temperature of the lubricator. For actual operation,
the pumping performance of the selected grease and the stability of the
power source under low temperature environment need to be considered.
Please install Easylube automatic lubricator below the lubrication point
or install the special throttle valve / check valve at the outlet of the grease
cartridge during installation to prevent grease leakage.
When using in hazardous areas, please adhere to the warnings on the
product label and follow the operating instructions. Electrostatic charges
may accumulate on the surface of the device and proper measures must
be taken to prevent electrostatic hazards.
Please ensure to dispose or recycle the replaced parts (grease cartridge
and battery) in accordance with the environmental protection policy stipulated
by local laws. Especially for the lithium battery, it is forbidden to be recharged,
dismantled, heated, burned, used outside the intended system, or discarded
into water or flame. These improper behaviors may cause toxic substances
to be emitted, which may harm human’s health and cause environmental
pollution.
Easylube Service Pack
Note:
(2) 60 EX, 250 EX models are under development.
(1) The manufacturer reserves the rights to change the technical specifications without prior notice.
(Note 2)
(Note 1)
EMC SGS Reference No.: MH/2020/10001C
RED SGS Reference No.: MH/2020/10002C
II 3 G Ex ec IIC T6 Gc