Hoshizaki DB-200H User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Model
DB-200H
Ice Dispensing Bin
Hoshizaki America, Inc.
Number: 71204
Issued: 4-9-2002
Revised: 4-19-2006
PARTS LIST

2
CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Dispensing Bin Assembly .................................................................................................. 5
B. Mechanism Assembly ....................................................................................................... 9
C. Front Panel Assembly ..................................................................................................... 11
D. Spout Switch Assembly ................................................................................................... 12
E. Solenoid Assembly .......................................................................................................... 13
F. Drain Pan Assembly ......................................................................................................... 15
G. Shutter Assembly ............................................................................................................ 16
H. Safety Switch Assembly .................................................................................................. 17
J. Spout Assembly ............................................................................................................... 18
K. Label Location ................................................................................................................. 19
L. Frame ............................................................................................................................... 21
M. Gear Motor Assembly ..................................................................................................... 22
N. Accessories and Packaging ............................................................................................ 23

3
Auxiliary Codes
DB-200H L-0 September 2001
M-0 December 2001
M-1 June 2002
N-0 December 2002
P-0 December 2003
P-5 October 2004
Q-5 December 2004
R-5 December 2005
Note About Ordering Parts
Most assemblies cannot be ordered as complete units; parts in the assemblies generally
must be ordered separately.

4
Material Abbreviations
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
K-0
Designates the year. "K" indicates the year 2000. Years progress or regress in alphabetical order.
"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.
Designates significant part changes within the same year for this model. Base is 5 (0 for auxiliary
codes P-0 and earlier) and this number advances for each change.
Example: P-6
"P" indicates 2004.
"6" indicates the first significant part change for 2004.

5
A. Dispensing Bin Assembly
(1/2)
DB-200H
L-0 through R-5
2
2a
FF1
F2
C
C1
K
L
3
3a
9a
9
10 10a
10b
12
13
14
15 15a
16
16a
17
17a
17
17a
20
20a
21
27 27a
28
31
32
18
29
29
30
30
22
23
23a
1
8a
8
8b

6
A. Dispensing Bin Assembly
(2/2)
DB-200H
L-0 through R-5
D
D1
E
E1
26 26a
G
G1
B
H
H1
J
5a
5
6
11
19
7
7a
24
24a
25 25a
4
4a

7
Title: A. Dispensing Bin Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
M-0
M-1
to
P-0
P-5
to
R-5
B Mechanism Assembly - 1A0109A01 1 1 1
C Front Panel Assembly - 1A0615A01 1 1 1
C1 Truss Head Screw 4×8, SS 7C32-0408 2 2 2
D Spout Switch Assembly - 4A2465A01 1 1 1
D1 T2 Screw 4×8 7P31-0408 2 2 2
E Solenoid Assembly - 2A0585A01 1 1 1
E1 Hex Head Bolt w/Washer (LF) 4×10, SS 7B0230410 4 4 4
F Drain Pan Assembly - 212963A02 1 1 1
F1 Truss Head Screw 5×12, SS 7C32-0512 2 2 2
F2 Truss Head Screw 4×8, SS 7C32-0408 2 2 2
G Shutter Assembly - 328650A01 1 1 1
G1 Snap Pin SSP-6, SS 715S-0006 1 1 1
H Safety Switch Assembly - 435549A01 1 1 1
H1 T2 Screw 4×8, SS 7P32-0408 4 4 4
J Spout Assembly - 326007A01 1 1 1
K Label Location - 2A2236A01 1 -
2A2629A01 1 1
L Frame - 3A0184A01 1 1 1
1 Vinyl Hose L=445 7716-2025 1 1 1
2 Bin Body - 106184G01 1 1 1
2a Hex Head Bolt w/Washer (LF) 8×20 7B0130820 4 4 4
3 Frame (E) GS 323052-01 1 1 1
3a FT Screw 4×8, SS 7F32-0408 3 3 3
4 Strap - 4A0506-01 1 1 1
4a FT Screw 4×12, SS 7F32-0412 1 1 1
5 Collar - Bracket GS 439399-01 1 1 1
5a T2 Screw 4×8, SS 7P32-0408 2 2 2
6 Collar - Shutter POLYOXY-
METHYLENE
435533-01 1 1 1
7 Hook SS 439398-01 1 1 1
7a Thumbscrew ABS, SS 415949G01 2 2 -
415949G12 2
8 Control Box (A) GS 217314-01 1 1 1
8a T2 Screw 4×8 7P31-0408 3 3 3
8b FT Screw 4×8, SS 7F32-0408 2 2 2
9 Control Box (B) GS 323683G01 1 1 1
9a T2 Screw 4×8 7P31-0408 3 3 3
10 Control Box (C) GS 323186G02 1 1 1
10a T2 Screw 4×8 7P31-0408 3 3 3
10b FT Screw 4×8, SS 7F32-0408 1 1 1
11 Clamp NO. 4253 427902-05 5 5 5
12 Screw - Grounding BRASS 433304-02 1 1 1
13 Square Washer COPPER 433537-02 1 1 1

8
Title: A. Dispensing Bin Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
M-0
M-1
to
P-0
P-5
to
R-5
14 Bushing SR-30-1 420472-03 1 1 1
15 Junction Box Cover GS 433410-01 1 1 1
15a T2 Screw 4×8 7P31-0408 1 1 1
16 Rear Panel GS 323051-01 1 1 1
16a FT Screw 4×8, SS 7F32-0408 2 2 2
17 Side Panel GS 214489-03 2 2 2
17a FT Screw 4×8, SS 7F32-0408 16 16 16
18 Cable Tie CV-150 7920-0003 1 1 1
19 Capacitor 25µF, 370VAC 3A2005-06 1 1 1
20 Bracket - Front Panel (A) SS 3A0041-01 1 1 1
20a T2 Screw 4×8, SS 7P32-0408 2 2 2
21 Top Kit SS 3A1951G01 1 -
22 Top Kit – 4H - 2A2172-01 1 -
23 Top Kit Bracket GS 437729-01 4 -
23a Hex Head Bolt w/Washer 6×12, SS 7B02-0612 4 -
24 Chain Cover (A) - 438282-01 1 1 1
24a T2 Screw 4×8 7P31-0408 2 2 2
25 Chain Cover (B) - 438283-01 1 1 1
25a FT Screw 4×8, SS 7F32-0408 2 2 2
26 Solenoid Assembly Base GS 4A0048-01 1 1 1
26a T2 Screw 7P31-0408 7P31-0408 2 2 2
27 Control Box (D) GS 323808-01 1 1 1
27a T2 Screw 4×8 7P31-0408 3 3 3
28 Bushing OCB-750 428394-01 1 1 1
29 Gasket L=620 4A0808L01 2 2 2
30 Gasket L=660 4A0808L01 2 2 2
31 Pad ABS 436580-01 1 1 1
32 Supporting Pad PE FOAM 4A0040-01 1 1 1

9
B. Mechanism Assembly
DB-200H
L-0 through R-5
M
M3
M2
M1
1
2
3a
3
3b
3c
4a
4
4b
4c
4d
5a
5
6
7
7
8
10
9

10
Title: B. Mechanism Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
Q-5 R-5
M Gear Motor Assembly - 2A0443A01 1 1
M1 Hex Head Bolt 8×20 7B01-0820 4 4
M2 Split Lock Washer 8 7L21-0800 4 4
M3 Washer 8 7W21-0800 4 4
1 Agitator SS 212969G01 1 1
2 Drive Shaft SS 435551-01 1 1
3 Gear Motor Bracket (A) GS 2A0450G01 1 1
3a Hex Head Bolt 8×20 7B01-0820 4 4
3b Split Lock Washer 8 7L21-0800 4 4
3c Washer 8 7W21-0800 4 4
4 Pillow UCP-205G00 435553-02 1 1
4a Hex Head Bolt 12×40 7B01-1240 2 2
4b Washer 12 7W21-1200 4 4
4c Split Lock Washer 12 7L21-1200 2 2
4d Hex Nut 12 7N11-1200 2 2
5 Sprocket (B) SS41, NO.
35×65
435554-01 1 1
5a Socket Set Screw (CP)
(included w/ sprocket from R-5)
6×18 7S11-0618 1 -
6 Key 6×6×22 437265-01 1 1
7 Seal (B) EP21 435558-01 2 2
8 Chain RK35,
130 pitches
435797-01 1 1
9 Hex Head Bolt 8×45 7B01-0845 1 1
10 Hex Nut 8 7N11-0800 1 1

11
C. Front Panel Assembly
DB-200H
L-0 through R-5
Title: C. Front Panel Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Front Panel (A) - 1A0567-01 1
2 Front Panel (B) - 2A2153-01 1
3 Foam Tape L=552 4A2460L01 2
4 Foam Tape L=881 4A2460L01 2
5 Chute - 2A2371-01 1
6 Drain Board - 3A2145-01 1
1
1
2
3
4
5
6
6

12
D. Spout Switch Assembly
DB-200H
L-0 through R-5
Title: D. Spout Switch Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Spout Switch Bracket GS 3A1947-01 1
2 Spout Switch Cover (B) GS 4A2459-01 1
2a Truss Head Screw 4×8 7C31-0408 4
3 Push Switch ZAP-2B 435745-01 1
4 Safety Cover GS 3A0415-01 1
5 Spout Switch Cover - 3A1950-01 1
5a T2 Screw 4×8 7P31-0408 2
6 Bushing OCB-500 428394-02 1
1
2a
2
3
3
4
5
5a
6

13
E. Solenoid Assembly
DB-200H
L-0 through R-5
1
2
3
4
4
5
6
7
8
9
10
11
12
2a
3a
3b
3a
3b
7

14
Title: E. Solenoid Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Solenoid Bracket GS 3A0533-01 1
2 Solenoid S0071-E 4A0856-01 1
2a Truss Head Screw 4×8, SS 7C32-0408 4
3 Link POLYOXY-
METHYLENE
432232-01 1
3a Hex Head Bolt 4×30, SS 7B02-0430 2
3b Hex Nut 4, SS 7N12-0400 2
4 Collar (D) SS 432471-01 2
5 Link - Solenoid SS 439397-01 1
6 Shaft SS 435532-01 1
7 Collar - Shutter POLYOXY-
METHYLENE
435533-01 2
8 Connector SS 435534-01 1
9 Spring Pin SS, 3×12 712S-0312 1
10 "E" Ring SS, 5 721S-0005 1
11 Spring SS 432878-01 1
12 Rubber Gasket SBR, L=50 4A0662L01 1

15
F. Drain Pan Assembly
DB-200H
L-0 through R-5
Title: F. Drain Pan Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Drain Pan ABS 212960G01 1
2 Cable Tie CV-200 7920-0010 2
3 Fitting - Drain BRASS 438729-01 1
4 Drain Hose EPDM 436315-01 1
5 Drain Pan Bracket SS 435529-01 1
5a Truss Head Screw 4×8, SS 7C32-0408 1
6 Insulation Tube L=200 7762-2943 1
7 Drain Hose Bracket GS 444437-01 1
8 Insulation Sheet - 3A0236-01 1
1
2
3
4
5
5a
6
7
8

16
G. Shutter Assembly
DB-200H
L-0 through R-5
Title: G. Shutter Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Shaft – Shutter SS 328648-01 1
2 Shutter (A) POLYOXY-
METHYLENE
215459-01 1
2a Truss Head Screw 4×8, SS 7C32-0408 1
1
2
2a

17
H. Safety Switch Assembly
DB-200H
L-0 through R-5
Title: H. Safety Switch Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
M-0
to
Q-5 R-5
1 Safety Switch Cover SS 324706-01 1 1 1
2 Spacer PHENOL
RESIN
429933-01 1 1 1
3 Micro Switch - 4A0365-01 1 -
4A2546-01 1 1
3a Cross-Recessed Pan Head
Tapping Screw
TYPE 1 No. 4;
L=3/4
7C11I1434 2 2 -
Tapping Screw 3×14 431415-02 2
1
2
3
3a

18
J. Spout Assembly
DB-200H
L-0 through R-5
Title: J. Spout Assembly Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
to
R-5
1 Spout (A) SS 325994-01 1
2 Shutter (B) POLYOXY-
METHYLENE
435539-01 1
3 Weight SS 435540-01 1
4 Shaft SS 4A1210-01 1
4a Snap Pin SS, SSP-4 715S-0004 1
1
2
3
4
4a

19
K. Label Location
DB-200H
L-0 through R-5
1
2
3
4
5
6
7
8
9
10
11
12
13
M-1 and later
L-0; M-0

20
Title: K. Label Location Model: DB-200H
Index
No. Description
Material or
Model Number Part Number
Required Number
L-0
M-0
M-1
to
R-5
1 Naming Label PVC FILM 3A2025-01 1 1
2 Label – Push For Ice - 4A2472-01 1 1
3 Spout Label - 4A2469-01 1 1
4 Label – Color - 4A2498-01 1 1
5 Model Number Label PVC FILM 4A2497-01 1 1
6 Nameplate PES FILM 4A2515-01 1 -
3A2511-01 1
7 Wiring Label PVC FILM 3A0405-01 1 1
8 Maintenance Label PVC FILM 218264-01 1 1
9 Instruction Sheet PAPER 218265-01 1 1
10 Label – Combination - 4A2523-01 1 1
11 Caution Label (D) - 439144-01 1 1
12 Tag - Warning: Electrical
Connection
PAPER 435005-01 1 1
13 Emblem - 4A0560-01 1 1