Hoshizaki KM-101BAH User manual

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MODEL KM-101BAH
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HOSHIZAKI
CRESCENT CUBER
PARTS LIST

i
HA
MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitritrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
K-0
Designates the year. "K" indicates the year 2000. Years progress or regress in alphabetical order.
"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.
Designates significant part changes within the same year. Base is 0 and this number advances for
each change.
Example: P-1
"P" indicates 2004.
"1" indicates the first significant part change for 2004.
MARKS LOCATED UNDER THE AUXILIARY CODE
- = Part deleted.
x = Part deleted and replaced by "o"part.
o = New part in place of "x" part.

ST = Phillips Truss Head Machine Screw
SP = Phillips Pan Head Machine Screw
SF = Phillips Flat Head Machine Screw
SS = Phillips Pan Head Machine Screw with Split Lock Washer
SW = Phillips Pan Head Machine Screw with Split Lock Washer
and Flat Washer
T1 = Phillips Truss Head Tapping Screw (Correspond to Type A)
T2 = Phillips Truss Head Tapping Screw (Correspond to Type B)
T3 = Phillips Truss Head Tapping Screw (Correspond to Type C)
FT = Phillips Truss Head Tapping Screw (Special)
BH = Hexagon Head Bolt
BC =
BS = Hexagon Bolt with Split Washer
BW = Hexagon Bolt with Split Washer and Flat Washer
BF = Hexagon Flange Bolt
BR = Cross-Recessed Hexagon Head Bolt
BRW = Cross-Recessed Hexagon Head Bolt with Split Lock Washer
and Flat Washer
WL = Split Lock Washer
WT = External Tooth Washer
WF = Flat Washer
WS = Spring Washer
NH = Hexagon Nut
NF = Hexagon Flange Nut
NC = Hexagon Cap Nut
NS = Square Nut
NW = Wing Nut
Ex. S T 0 3 0 8 S (Phillips Truss Head Machine Screw,
3×8,made of stainless steel)
Material None:Plated Steel
Length (mm) S: Stainless Steel
Nominal Diameter (mm) B: Brass
Form of Head P: Plastic
Description
(Note) Second character is numerical except the list.
Ex: S1,S2,B3 etc.
And abbreviations and names are shown under the illustration.
FASTENER ABBREVIATION LIST
ⅱ
Socket Head Cap Screw
KK

1

HA
S-1,S-
2
S-3,T-
0
T-1
B ICE MAKING MECHANISM ASSY 118492A01 1 1 1
C MECHANICAL BIN SWITCH 369013A01 1 1 -
371151A01 1
D WATER CIRCUIT ASSY 253739A01 1
-
253739A02
11
E REFRIGERATION CIRCUIT 118495A01 1 1 1
F CONTROL BOX ASSY 252005A06 1 1 1
G LABEL LOCATION 254313S01 1 1 1
K ACCESSORIES 1 1 1
1 BODY ASSY 118008G01 1 1 1
2 FRONT FRAME 250745-01 1 1 1
3 RAIL (L) 117628-01 1 1 1
4 RAIL (R) 117629-01 1 1 1
5 AIR GUARD 470302-02 1 1 1
6 GROMMET-PIPE (C) EPDM (BLACK) 470311-01 1 1 1
7 GROMMET-PIPE (B) EPDM (BLACK) 470310-01 1 1 1
8 GROMMET-PIPE (A) EPDM (BLACK) 470309-01 1 1 1
9 FRONT PANEL 369014G01 1 1 1
10 COLLAR 471009P01 4 4 4
11 LOUVER 117635-01 1 1 1
12 AIR FILTER 250727G01 1 1 1
15 COVER - PIPE 368305-01 1 1 1
16 REAR COVER 368312-01 1 1 1
17 REAR PANEL 370654M01 1 1 1
18 POWER SUPPLY CORD
KP-30B SJT#16AWG
P00004-01 1 1 1
19 BUSHING SR-7K-2 420472-02 1 1 1
20 SEAL - OVERFLOW 4Y4321P01 1 1 1
21 CLAMP 427902-02 4 4 4
22 TWIST HOLDER P00424-01 1 1 1
23 DOOR 369051G01 1 1 1
24 TOP PANEL 369005A07 1 1 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : A. ICE CUBER ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
2

HA
S-1,S-
2
S-3,T-
0
T-1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : A. ICE CUBER ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
25 GUIDE - DRAIN 4Y0191-01 2 2
3

4

HA
S-1,S-
2
S-3,T-
0
T-1
1 WATER TANK 117638-01 1 1 1
2 FLOAT SWITCH 4A3624-02 1 1 1
3 PUMP MOTOR PV-0511BHZ1 P00468-01 1 1 1
4 ELBOW 417703-01 1 1 1
5 CUBE GUIDE (A) 250742-01 2 2 2
6 CUBE GUIDE (B) 250741-01 1 1 1
7 BRACKET - ICE MAKING 117631-01 1 1 1
8 INSULATION - MECHANISM (A) 368345-01 1 1 1
9 INSULATION - MECHANISM (B) 368344-01 1 1 1
10 SOLENOID VALVE
DSVP12N-2NSX-120A-
L3SR
4A3722-01 1 1 1
11 WATER SUPPLY PIPE (A) 470306-01 1 1 1
12 ELBOW 470303-01 1 1 1
13 BYPASS PIPE 470308-01 1 1 1
14 WATER SUPPLY PIPE (B) 470307-01 1 1 1
15 TEE 470312-01 1 1 1
16 WATER SUPPLY TUBE 250743-01 1 1 1
17 SPRAY GUIDE 252052P01 1 1 1
18 SPRAY TUBE 250746-01 1 1 1
19 SPRAY TUBE CAP 3A2645-01 1 1 1
20 HOSE CLAMP 427443-04 2 2 2
21 HOSE CLAMP 427443-05 1 1 1
22 HOSE CLAMP 427443-06 1 1 1
23 SILICONE HOSE
L=300 14 DIA x 18 DIA
H11418300 1 1 1
(CLEAR)
24 SILICONE HOSE
L=30 14 DIA x 18 DIA
H11418030 3 3 3
(CLEAR)
25 CABLE TIE CV-100 7920-0002 8 8 8
26 HOSE CLAMP 427443-07 1 1 1
27 ORIFICE 4Y4194P02 1 1 1
28 INSULATION/MECHANISM (C) 3Y2432Z01 1 1 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : B. ICE MAKING MECHANISM ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
5

HA
S-1,S-
2
S-3,T-
0
T-1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : B. ICE MAKING MECHANISM ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
29 INSULATION/MECHANISM (D) 3Y2433Z01 1 1 1
30 PIPE/OVERFLOW 369038P02 1 1 1
31 SILICONE HOSE
L=150 14 DIA x 18 DIA
H11418150 1 1 1
(CLEAR)
32 INSULATION - PUMP 472395Z01 1 1
6

7

HA
S-1,S-
2
S-3,T-
0
T-1
1 MECHANICAL SWITCH CASE 369019G01 1 1 -
371153G01 1
2 DETECTOR 369020G01 1 1 -
371152G01 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : C. MECHANICAL BIN SWITCH
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
8

9

HA
S-1,S-
2
S-3,T-
0
T-1
1 WATER SUPPLY PIPE 369034G01 1 1 1
2 WATER VALVE V19, 1.2L/min P00464-01 1 1 1
3 RUBBER GASKET 413854-03 1 1 1
4 SOLENOID VALVE
DSVP12N-2NSX-120A-
L3SR
4A3722-01 1 1 1
5 DRAIN HOSE
6 HOSE - VALVE EPDM (BLACK) 470304-01 1 1 1
7 DRAIN FITTING 4Y1784G01 1 1 1
8 CABLE TIE CV-150 7920-0003 3 4 4
9 INSULATION/DRAIN 4Y4319Z01 1 1 1
10 HOSE CLAMP 427443-05 1 1 1
11 HOSE CLAMP 427443-06 1 1 1
12 CAP 472250P01 1 1
1
1x1
o1
EPDM (BLACK) OR
SANATOPRENE
(NATURAL)
SANATOPRENE
(NATURAL)
470305-01
370704R01
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : D. WATER CIRCUIT ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
10

11

HA
S-1,S-
2
S-3,T-
0
T-1
1 BASE 370283G01 1 1 1
2 COMPRESSOR
QA91K22CAU6-E0GS
P00024-01 1 1 1
3 RUBBER GROMMET 01-245970 463983-01 4 4 4
4 BOLT 8x35 436206-03 2 2 2
5 CONDENSER P00028-01 1 1 1
6 SHROUD 368318-01 1 1 1
7 BRACKET - FM 470291-01 1 1 1
8 FAN MOTOR M4Q045-CA27-04 P00466-01 1 1 1
9 FAN BLADE 200 DIA (22°) P00006-01 1 1 1
10 COPPER TUBE - H-1
COPPER TUBE (H)
370311M01 1 1 1
370320G01
11 COPPER TUBE - H-2
COPPER TUBE (H)
470300-01 1 1 1
370320G01
12 TEE
COPPER TUBE (H)
420041-03 1 1 1
370320G01
13 COPPER TUBE - H-4 471937M01 1 1 1
14 INSULATION - CAPILLARY 4Y4261Z01 1 -
15 GROMMET SLEEVE 01-245960 463984-01 2 2 2
16 STRAINER P00008-01 1 1 1
17 COPPER TUBE - H-3 471936M01 1 1 1
18 HOT GAS VALVE AMS-24B12HDU-1 3A2949-01 1 1 1
19 COPPER TUBE - HOT GAS
COPPER TUBE - HOT GAS
370443M01 1 1 1
370443G01
20 INSULATION TUBE
COPPER TUBE - HOT GAS
H71020H10 1 1 1
370443G01 L=1000
21 EVAPORATOR ASSY 253985G01 1 1 1
22 THERMISTOR HOLDER 436455-01 1 1 1
23 THERMISTOR NBFC-36-H60-1 P00027-01 1 1 1
24 INSULATION - THERMISTOR 471010Z01 1 1 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : E. REFRIGERATION CIRCUIT
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
12

HA
S-1,S-
2
S-3,T-
0
T-1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : E. REFRIGERATION CIRCUIT
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
25 CABLE TIE CV-100 7920-0002 3 3 3
26 ACCUMULATOR P00010-02 1 1 1
27 ACCUMULATOR COVER 369039Z02 1 1 1
28 DRIER P00007-01 1 1 1
29 PUSH MOUNT TIE T30RSF 436156-01 1 1 1
30 HEAT EXCHANGER 370322G01 1 1 1
31 COPPER TUBE - PROCESS(A) 471008M01 1 1 1
32 SEPARATOR 250749-01 2 2 2
33 CABLE TIE CV-200 7920-0010 2 2 2
34 STARTING RELAY MM5-D2CH P00359-01 1 1 1
35 MOTOR PROTECTOR MSP24ALZ-9011 P00360-01 1 1 1
36 PROTECTOR COVER 01-242281 P00355-01 1 1 1
37 CLAMP 01-236384 438846-01 1 1 1
38 CLIP 01-246801 438847-01 1 1 1
39 INSULATION TUBE H1323070 1 1
13

14

HA
S-1,S-
2
S-3,T-
0
T-1
1 CONTROL BOX 117624-01 1 1 1
2 TOGGLE SWITCH KND-203 P00033-01 1 1 1
3 FUSE HOLDER BF115 P00014-01 1 1 1
4 POWER RELAY G7L-1A-TUB 449000-01 1 1 1
5 TRANSFORMER 3A4395-01 1 1 1
6 CONTROLLER BOARD P301702 P00013-02 1 1 1
7 START CAPACITOR 100 F 160V 4Y1175-01 1 1 1
8 CABLE TIE CV-200 7920-0010 1 1 1
9 FUSE 125/250V 5A P00015-01 1 1 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : F. CONTROL BOX ASSY
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
15

16

HA
S-1,S-
2
S-3,T-
0
T-1
1 LOGO LABEL - PENGUIN 471487L01 1 1 1
2 CONTROL LABEL 464508-01 1 1 1
3 WIRING LABEL 370656L01 1 1 1
4 CAUTION LABEL 464507-01 1 1 1
5 LABEL - R134a 444463-01 1 1 1
6 LABEL - FUSE 465112-02 1 1 1
7 MAINTENANCE LABEL 369056L01 1 1 1
8 LABEL - AIR FILTER 426177-01 1 1 1
9 CAUTION LABEL - SERVICE 370640L01 1 1 1
10 LABEL - ALARM 370310L01 1 1 1
11 LABEL /CONTROL BOARD 370605L02 1 1
REQ'D NUMBER
MODEL
: KM-101BAH
TITLE : G. LABEL LOCATION
INDEX
NO. DESCRIPTION MATERIAL OR MODEL NUMBER
PART
NUMBER
17