HSM FP 1500 User manual

GB
BARREL PRESS
HSM FP 1500
HSM FP 3000
OPERATING INSTRUCTIONS
Keep this instruction for future use! 6.817.999.520 - Edition 03/2000
PRODUCT
SERVICE

Keep this instruction for future use! 6.817.999.520 - Edition 03/2000
HSM - Pressen GmbH + Co.KG,
Bahnhofstraße 115,
88682 Salem, Germany
Tel. ++49 (0) 75 53/822-0
Fax ++49 (0) 75 53/ 82 21 60
e-mail: [email protected]

FP 1500 Contents
FP 3000
Edition 03/2000 6.817.999.520 I
1 Introduction
1.1 About this documentation 1-1
1.2 Nameplate and machine number 1-2
1.3 Copyright 1-2
1.4 Explanations 1-3
1.5 Pictograms 1-4
2 Safety
2.1 Use according to instructions 2-1
2.2 Selection and qualificationof staff 2-2
2.3 Organisational measures 2-3
2.4 Handling the barrel press 2-3
2.5 Maintenance and repair 2-4
2.6 Environmental protection 2-5
2.7 Checklist for checking the safety devices 2-5
3 Description
3.1 Short description of baling presses 3-1
3.2 Technical data 3-2
3.3 Description of operating elements 3-5
4 Transport
4.1 Transport information 4-1
4.2 Transport to a different operating site 4-2
5 Installation
5.1 General information 5-1
5.2 Installing the barrel press 5-2
5.3 Start-up at installation site 5-3
5.4 Move cylinder into position 5-4

Contents FP 1500
FP 3000
6.817.999.520 Edition 03/2000II
6 Working with the barrel press
6.1 Normal operation 6-1
6.2 Operation outdoors 6-2
7 Troubleshooting 7-1
8 Maintenance
8.1 General information 8-1
8.2 Oil level/venting lid 8-2
8.3 Changing the hydraulic oil 8-3
8.4 Cleaning the hydraulic oil tank 8-4
8.5 Lubricating moving parts 8-5
9 Replacing components 9-1
10 Waste disposal information 10-1
11 Wiring diagrams 11-1
12 Hydraulic diagram 12-1

FP 1500 Introduction
FP 3000
Edition 03/2000 6.817.999.520 1 - 1
1 Introduction
1.1 About this documentation
The purpose of this Operating Manual is to assist you in the operation of the barrel
press in accordance with the intended use. It contains important information for the
safe, expert and economical operationof the barrel press. Observing this Operating
Manualhelpstopreventdanger,toreducerepaircostsanddowntimeandtoimprove
the reliability and service life of the barrel press.
The Operating Manual must always be available to the personnel.
The Operating Manual must be read and used by all persons who work with and on
the barrel press, e.g. with the following:
– Operation, including set-up, troubleshooting, disposal of production waste,
disposal of operating and auxiliary materials
– Maintenance (maintenance, inspection, repair)
– Transport
In addition to this Operating Manual and the compulsory accident prevention
regulations in the user country and at the installation location, the recognised
technical rules for operation according to safety and technical practices must be
observed.
Please contact your local dealer if you still have questions after reading this
Operating Manual.
HSM-PressenGmbH+Co.KG permanentlyaspire toimprovetheirproducts.They
reserve the right to perform any changes and modifications which are deemed
necessary.However,thisdoesnotimplytheobligationforasubsequentmodification
of already delivered machines.
Designandtechnicalmodificationsascomparedtotherepresentationsandstatements
in this Operating Manual are reserved.
This Operating Manual was established with consideration of the EC directives.

Introduction FP 1500
FP 3000
6.817.999.520 Edition 03/2000
1 - 2
1.2 Nameplate and machine number
Themachinenumberisspecifiedonthenameplateofthebarrelpress,shownabove.
Guaranteeclaimsandinquirescannotbeprocessedifyoudonotquotethemachine
number.
Please therefore enter this number in the grey field on the nameplate immediately
after receipt of the barrel press.
1.3 Copyright
Weownthecopyright tothisOperating Manual.Itis issuedonlyto purchasersofour
machines.
Without our permission, these documents may neither be reproduced nor issued to
third parties, in particular to competitors. This applies also to extracts from this
documentation.
HSM-PressenGmbH+CoKGHSM-PressenGmbH+CoKG
Postfach1163Postfach1163
D-88678SalemD-88678Salem
WestGermanyWestGermany
MODELL
MASCH.-NR.:
PRESSKRAFT: kN
SPANNUNG: V Hz
BAUJAHR:
LEISTUNG: kW
NENNSTROM: A

FP 1500 Introduction
FP 3000
Edition 03/2000 6.817.999.520 1 - 3
1.4 Explanations
The header and footer contain the following information concerning this Operating
Manual:
– Chapter headline
– Type
– Identification number of Operating Manual
– Date of edition
– Specification of chapter and page
Control elements
The designations of the control elements are marked with double quotes in this
manual.Whenafigurecontainingthementioned controlelementisreferredtointhe
text, the item number is indicated following the designation.
Example: "Standby light symbol" (3-4/2).
Figure legends and item numbers
figureshaveconsecutivenumbers.Importantsystemormachinepartsshownonthe
figure have an item number.
In the legend to the figure, the machine parts are listed in the sequence of the item
numbers. When a figure is referred to within the text, the machine part can be easily
found used the specified chapter number, figure number and item number.
Example: (3-4/2) means chapter 3 - figure 4 / item number 2.

Introduction FP 1500
FP 3000
6.817.999.520 Edition 03/2000
1 - 4
1.5 Pictograms
Thefollowingsymbols(pictograms)areusedin thisOperatingManualforespecially
important information.
➪This arrow prompts the user for an action.
Safety information
This pictogram marks information on damage prevention for the user.
Note
This pictogram marks special characteristics of the barrel press.
Assembly and installation information
This pictogram marks information on the assembly of single parts and
assemblies.
Functional information
Special characteristics in the operation or handling of the barrel press
are pointed out.
Maintenance information
This pictogram marks special characteristics in maintenance for the
operator (e.g. a special tool to be used).
Environmental information
This pictogram marks environmental regulations for the operator (e.g.
water act, waste act).
☞

FP 1500 Safety
FP 3000
Edition 03/2000 6.817.999.520 2 - 1
2 Safety
2.1 Use according to instructions
The barrel press FP 1500 is intended only for compacting empty light sheet metal
barrels as well as any other materials specified in the contract.
The barrel press FP 3000 is intended only for compacting empty light sheet metal
barrels and empty rolling hoop drums as well as any other materials specified in
the contract.
Warning
Explosive danger!
You can be severely insured by spreading metal parts and splinters.
Do not press
- containers of highly inflamable or explosive goods
- containers under pressure
Any other use beyond the scope described here is regarded as not being in
accordance with the instructions.
The manufacturer will not be made liable for damage resulting from incorrect use.
Theassembly,dismantling,re-assembly,start-up,operationandmaintenancework
specified by the manufacturer must be observed.
Irrespective of the laws and regulations mentioned in this Operating Manual, the
appropriate national laws and regulations which are valid for the operator must be
observed.
The customer service of HSM must be consulted before the barrel press is used
outside its contractually agreed and intended scope of application otherwise the
manufacturer's warranty will become void.
The barrel press has been inspected for safety by the Berufsgenossenschaft Druck
und Papier (mutual indemnity association print and paper processing).
However, improper operation and misuse endanger:
• the health and life of the user
• the barrel press and other valuable equipment of the operator
• the efficient performance of the barrel press.

Safety FP 1500
FP 3000
6.817.999.520 Edition 03/20002 - 2
2.2 Selection and qualification of staff
The barrel press employs state-of-the-art technology. However, this machine can
become hazardous if used incorrectly or for purposes other than those for which it
was designed.
– The barrel press may only be operated, serviced and repaired by authorized,
trained and instructed personnel.
– Each person given duties of assembling, dismantling and reassembling and
maintenance(inspection,servicing,repair)ofthebarrelpressmusthavereadand
fully understood the entire Operating Manual, in particular the "Safety" section
beforestartingtowork.Wesuggestthemanagementobtainswrittenconfirmation
in particular from personnel only working occasionally with the barrel press.
– Themanagementhastheobligationtoinstructthepersonnelinhandlingthebarrel
pressandtocreatebindinginstructions.Theoperatingandmaintenancepersonnel
must receive regular training on safety regulations.
– Theresponsibilitiesofthestaffforassembly,dismantlingandreassembling,start-
up, operation and maintenance must be clearly delegated and observed.
– Persons to be trained or instructed may operate the barrel press only under the
permanent supervision of an experienced person.
– The barrel press may not be operated by persons under 16 years of age.
– Work on the electrical system of the barrel press may only be performed by a
qualified electrician or by instructed persons under instruction and supervision of
a qualified electrician according to the electro-technical rules.
– Onlypersonswithspecialistknowledgeandexperiencewithhydraulicsmaywork
on the hydraulic equipment.