Huawei FusionModule1000A20 User manual

FusionModule1000A20 Prefabricated All-in-One
Data Center
V200R003C10
Installation Guide
Issue
02
Date
2020-01-15
HUAWEI TECHNOLOGIES CO., LTD.

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Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
https://www.huawei.com
Email:
[email protected]

FusionModule1000A20 Prefabricated All-in-One Data
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Installation Guide
About This Document
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About This Document
Purpose
This document describes the site requirements for installing the FusionModule1000A
prefabricated all-in-one data center (FusionModule1000A for short) as well as the methods
and skills required for installing pre-fab. modules, pipes, and cables, providing installation
guidance and technical support for onsite installation personnel and technical support
engineers.
Intended Audience
This document is intended for:
Hardware installation engineers
Technical support engineers
Commissioning engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Remarks
Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

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About This Document
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Symbol
Remarks
Supplements the important information in the main text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2020-01-15)
Updated the layout diagrams of the concrete platform scenario and base installation scenario.
Added a U-shaped drip loop for mains input.
Issue 01 (2019-07-15)
This issue is the first official release.

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Installation Guide
Contents
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Contents
About This Document.................................................................................................................... ii
1 Installation Guide Usage.............................................................................................................1
2 Site Requirements.........................................................................................................................2
2.1 Site Selection Requirements.........................................................................................................................................2
2.2 Field Requirements.......................................................................................................................................................2
2.2.1 (Optional) Concrete Platform Scenario......................................................................................................................2
2.2.2 (Optional) Base Installation Scenario ........................................................................................................................3
2.3 Power Supply and Distribution Requirements..............................................................................................................4
2.4 Grounding Requirements..............................................................................................................................................5
2.5 External Environment Requirements............................................................................................................................6
3 Installation Preparations .............................................................................................................7
3.1 Obtaining Tools and Materials......................................................................................................................................7
3.2 Installation Personnel Requirements........................................................................................................................... 11
3.3 Checking the Installation Environment ......................................................................................................................11
4 Installing Pre-fab. Modules ......................................................................................................12
4.1 (Optional) Concrete Platform Scenario ......................................................................................................................12
4.1.1 Determining the Pre-fab. Module Installation Position ...........................................................................................12
4.1.2 Removing the Pre-fab. Module Protective Cover....................................................................................................13
4.1.3 Hoisting and Securing Pre-fab. Modules.................................................................................................................14
4.2 (Optional) Base Installation Scenario .........................................................................................................................19
4.2.1 Installing Pre-fab. Module Bases.............................................................................................................................19
4.2.2 Removing the Pre-fab. Module Protective Cover....................................................................................................26
4.2.3 Hoisting and Securing Pre-fab. Modules.................................................................................................................26
4.3 Grounding Pre-fab. Modules ......................................................................................................................................29
5 Installing External Accessories for Pre-fab. Modules..........................................................31
5.1 (Optional) Installing External Cable Trays.................................................................................................................31
5.2 (Optional) Installing Awnings.....................................................................................................................................34
5.3 (Optional) Installing Step Ladders..............................................................................................................................37
6 Installing Devices Inside the Pre-fab. Module .....................................................................40
6.1 Installing Cooling Devices..........................................................................................................................................40

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6.1.1 (Optional) Installing the Fresh Air Integrated Unit..................................................................................................40
6.1.2 (Optional) Connecting Cables of the Fresh Air Integrated Unit ..............................................................................45
6.2 Installing Power Supply and Distribution Devices.....................................................................................................47
6.2.1 Installing the Rectifier (TP48400B).........................................................................................................................47
6.2.2 Installing the Rectifier (TP48600B, TP481200B) ...................................................................................................48
6.2.3 Installing a Battery (TP48400B or TP48600B) .......................................................................................................49
6.2.4 Installing a Battery (TP481200B)............................................................................................................................52
6.3 (Optional) Installing the Electric Heating Belt ...........................................................................................................55
6.4 Installing Monitoring Devices ....................................................................................................................................58
6.4.1 (Optional) Installing ECC800 Accessories ..............................................................................................................58
6.4.2 (Optional) Installing the WiFi Antenna....................................................................................................................60
6.4.3 (Optional) Installing a Pad.......................................................................................................................................61
6.5 (Optional) Installing CE-Certified Fire Extinguishing Devices..................................................................................62
6.5.1 (Optional) Installing the Fire Cylinder (CE)............................................................................................................62
6.5.2 Installing Extinguishant Control Panel Batteries.....................................................................................................65
6.5.3 (Optional) Connecting a Cable to the ASD Power Box Battery ..............................................................................66
6.5.4 Installing an External Horn Strobe...........................................................................................................................68
7 Installing a Cable Outside a Pre-fab. Module.......................................................................70
7.1 Installing External Input Power Cables ......................................................................................................................70
7.2 (Optional) Connecting DG Start/Stop Cables (ATS Input).........................................................................................74
8 Removing Transport Protection Materials.............................................................................77
8.1 Removing Transport Protection Materials for Fire Extinguishing Devices................................................................77
8.2 Removing Transport Protection Materials for Intelligent Heat Exchangers ...............................................................78
9 Installation Verification.............................................................................................................80
A A Basic Installation Operations ..............................................................................................82
A.1 Cable Installation Techniques....................................................................................................................................82
A.1.1 Cabling Rules..........................................................................................................................................................82
A.1.2 Measuring Cables ...................................................................................................................................................83
A.1.3 Laying Out Cables ..................................................................................................................................................84
A.1.4 Routing Cables Through a Plastic-coated Metal Hose............................................................................................85
A.1.5 Mounting Cables on the Cable Tray .......................................................................................................................86
A.1.6 Routing Cables into Feeder Windows.....................................................................................................................88
A.1.6.1 Installing DPJ End Connectors ............................................................................................................................88
A.1.6.2 Installing Waterproof Metal Connectors..............................................................................................................91
A.1.7 Attaching Cable Labels...........................................................................................................................................93
A.2 Preparing Cable Terminals.........................................................................................................................................94
B Cleaning Pre-fab. Modules.......................................................................................................97
C Dimensions of External Cable Trays and Step Ladders.....................................................98
D Acronyms and Abbreviations................................................................................................101

FusionModule1000A20 Prefabricated All-in-One Data
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Installation Guide
1 Installation Guide Usage
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1 Installation Guide Usage
This section describes how to use the FusionModule1000 Installation Guide.
This document focuses on the installation methods and precautions for the
FusionModule1000.
Some parameters of the FusionModule1000 should be provided and configured by onsite
technical support engineers based on the actual application scenario.
Before using this document, understand the actual configurations of the
FusionModule1000 to enable quick installation.
Operations marked as "optional" in the chapters, sections, or procedures can be
performed depending on the actual configurations and requirements.
Before performing an operation, ensure that the prerequisites are met. Otherwise, the
expected result may not be achieved, and equipment damage and personal injury may
occur.
Before installing the FusionModule1000, read through and keep in mind the notes and
precautions in this document.
Precautions provided in this document are only supplementary to the local laws and
regulations governing the FusionModule1000.
The figures provided in this document illustrate only installation and connection methods.
The actual product appearance prevails.
Put on protective equipment such as the safety helmet and gloves before entering the
site.
Before using this document, make available the documents delivered with each
component.
Unless otherwise specified, dimensions of devices in this document are by default height
x width x depth, and the default measurement is mm.

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2 Site Requirements
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2 Site Requirements
2.1 Site Selection Requirements
The power supply is stable and reliable.
The communication and traffic or convenient.
The site is far away from dust, smoke, harmful gas, and corrosive, flammable, or
explosive objects.
The site is not on a low-lying land, and above the highest water level of that area.
The site is far away from sources of strong variation, loud noises, and strong
electromagnetic interference.
The ground is solid without spongy or soft soil, and is not prone to water aggregation or
subsidence.
The site is in an open area, meets the pre-fab. module installation and maintenance
requirements.
The site is far away from a class D environment or at least 500 m away from the
seashore.
2.2 Field Requirements
The FusionModule1000 can be installed on bases or concrete platforms depending on the
actual scenario. The site requirements vary with the selected installation mode.
2.2.1 (Optional) Concrete Platform Scenario
Build concrete platforms on the selected installation site.

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Figure 2-1 Concrete platform (unit: mm)
(1) Concrete platform
(2) Ground
(3) Angle steel
The cross-sectional area of a concrete platform must be 700 mm x 700 mm. The horizontal
error between concrete platforms must be less than 5 mm.Aconcrete platform must be at
least 500 mm higher than the ground.
Determine the actual height of the concrete platforms based on the local drainage and weather
conditions.
The concrete platform should have a maximum load bearing capacity of 15,000 kg and the
recommended seismic acceleration is 3 g. The specific strength is calculated based on the
contact area (a single supporting point installed on the ground is 400 cm2).
Concrete pads or passages with the load-bearing capacity meeting local civil work
standards can be built on the site outside the concrete platforms for access and servicing.
2.2.2 (Optional) Base Installation Scenario
Build concrete platforms on the selected installation site.

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Figure 2-2 Base installation scenario diagram (unit: mm)
(1) Pre-fab. module base
(2) Concrete platform
(3) Ground
The minimum cross-sectional area of a concrete platform must be 2900 mm x 1000 mm.
The error of the upper surface of a concrete platform must be less than 10 mm.A concrete
platform must be at least 200 mm higher than the ground.
Determine the actual height of the concrete platforms based on the local drainage and weather
conditions.
The concrete platform should have a maximum load bearing capacity of 15,000 kg and the
recommended seismic acceleration is 3 g. The specific strength is calculated based on the
contact area (a single base installed on the ground is 1720 cm2).
Concrete pads or passages with the load-bearing capacity meeting local civil work
standards can be built on the site outside the concrete platforms for access and servicing.
2.3 Power Supply and Distribution Requirements
The power supply for the FusionModule1000 can be the mains or a diesel generator
(DG). For the detailed input routes and capacity, see the power supply and distribution
system diagram for the solution in use.

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Supported power systems: 380/400/415 V, 50 Hz/60 Hz, three-phase, four-wire, and PE;
208 V, 60 Hz, three-phase, four-wire, and PE
A Class I surge protective device (SPD) with a maximum discharge current (Imax) of 100
kA (8/20 µs) is required for the upstream input power distribution frame (PDF) for the
FusionModule1000.
External cables of the FusionModule1000 are routed into the pre-fab. module through
the feeder window or the bottom cable hole. It is recommended that external cables be
buried underground.
Figure 2-3 Pre-fab. module exterior ports
(1) Feeder window
(2) Bottom cable hole
2.4 Grounding Requirements
The external ground resistance of the pre-fab. module must not exceed 10 ohms, or the
equivalent radius of the ground grid is no less than 5 m.
The pre-buried ground grid must be at least 0.7 m underground. In cold areas, the ground
electrodes must be buried under the frozen layer.
A pre-fab. module can be grounded using ground lugs or ground cables.
−Ground lug method: Use a ground lug made of hot-dip zinc-coated flat steel sheet
with a cross-sectional area of 40 mm x 4 mm (1.57 in. x 0.16 in.), connect one end
of the ground lug to the pre-buried ground grid, and connect the other end to the

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pre-fab. module ground point. When a ground grid is pre-buried, the ground lug
must be long enough to connect to a ground point on the pre-fab. module.
−Ground cable method: Use a 95 mm2cable as the ground cable, connect one end of
the cable to the pre-buried ground grid, and connect the other end to the pre-fab.
module ground point. When a ground cable is used, the ground cable must be routed
through a plastic-coated metal hose.
The screw reserved at a ground point is an M12 screw.
A pre-fab. module can be grounded in the TN-S or TN-C-S mode.
2.5 External Environment Requirements
Temperature: –20°C to +55°C
Relative humidity: 5%–95% RH
Solar radiation: ≤ 1120 W/m2

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3 Installation Preparations
3.1 Obtaining Tools and Materials
Table 3-1 Tools and materials
Categor
y
Tools and Materials
Tighteni
ng tools
Phillips screwdriver
(M5, M6, and M8)
Flat-head screwdriver
(2–5 mm)
Phillips screwdriver M4
(length < 100 mm)
Phillips screwdriver M8
(length = 200 mm)
Solid wrench
Adjustable wrench
Torque wrench
Socket wrench
N/A
Pliers
Pliers
Diagonal pliers
Wire clippers

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Categor
y
Tools and Materials
Crimping tool
Wire stripper
Hydraulic pliers
Pipe wrench
N/A
N/A
Power
tools
Hammer drill and drill
bit (Φ22 mm, 7/8 inch)
Heat gun
Vacuum cleaner
Hot melt device
Crane
Small cutter
Instrume
nts
Multimeter
Electroprobe
Network cable tester
Height gauge
Level gauge
N/A

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Categor
y
Tools and Materials
Auxiliar
y tools
Right angle
Measuring tape (5 m)
Level
Long leather measuring
tape
Claw hammer
Utility knife
Hacksaw
Step ladder (2 m)
Brush
Hoisting rope
Floating nut puller
Ink fountain
Cable reel
Paint brush
Jack
Consum
Cable tie
Insulation tape
Marker

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Categor
y
Tools and Materials
ables
ESD gloves
Protective gloves
Safety helmet
Safety belt
Safety goggles
Anti-skid shoes
ESD wrist strap
Rubber gloves
Heat shrink tubing
(diameter 20 mm-radial
shrinkage rate 50%-
operating temperature
range
55 °C-105 °C-length 10
mm)
Scissors
N/A
N/A
This table may not list some tools required at specific sites. Onsite installation personnel and
technical support personnel should prepare tools based on site requirements.
Some dedicated tools and installation materials provided with the equipment may not be listed in
this table.

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Preventive measures should be applied before installation to avoid water seepage into pre-fab.
modules and equipment in the case of a sudden change in the weather.
3.2 Installation Personnel Requirements
Installation personnel must be trained and qualified by Huawei to master methods for
system installation, and must obtain work permits before they begin to install the
equipment.
Technical personnel from the customer must be trained by Huawei and master the
installation method.
The number of construction personnel depends on the project progress and installation
environment.
Construction personnel have read through the safety precautions and related product
documents before they begin working.
Common technician: familiar with the equipment installation process.
Skilled technician: familiar with the equipment installation process and having an electrician
certificate.
3.3 Checking the Installation Environment
Check the site requirements one by one, and start installation only after all requirements are
met. Huawei will not be liable for any consequences caused if the installation environment
does not meet the requirements.
Mark the security zone: Use red caution belts to delimit a security zone, clean up obstacles in that zone,
and place construction signs and warning signs in eye-catching positions.

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4 Installing Pre-fab. Modules
4.1 (Optional) Concrete Platform Scenario
4.1.1 Determining the Pre-fab. Module Installation Position
Prerequisites
The field meets site requirements.
Before installing pre-fab. modules, check the height of concrete platforms and ensure
that the height (altitude) error between the upper surfaces of all platforms does not
exceed 5 mm.
Concrete platform levelness is critical to pre-fab. module installation. Ensure that the concrete
platform meet requirements before installing pre-fab. modules.
Context
Before installing pre-fab. modules, determine their installation positions and directions based
on site space.
Preparations
Tools: marker, ink foundation, long leather measuring tape
Materials: none
Skill requirement: skilled technician
Procedure
Step 1 Determine the reference points for installing pre-fab. modules on the concrete platforms and
the onsite installation space. Mark the reference points using a marker.
Step 2 On the basis of the reference points, mark the mounting positions for the four corner fittings
of a pre-fab. module using an ink fountain and long leather measuring tape.

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When marking the mounting positions for corner fittings, ensure that the four lines form a
rectangle.
Figure 4-1 Concrete platform (unit: mm)
(1) Concrete platform
(2) Ground
(3) Angle steel
----End
4.1.2 Removing the Pre-fab. Module Protective Cover
Prerequisites
The weather condition is good without rain or snow.
Context
A protective cover is installed to protect the pre-fab. module during transportation.

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Preparations
Tools: safety helmet, safety belt, step ladder, protective gloves, utility knife
Materials: none
Skill requirement: common technician
Procedure
Step 1 Cut open the protective cover using a utility knife and remove the protective cover.
When removing the protective cover, take protective measures for working at heights.
----End
4.1.3 Hoisting and Securing Pre-fab. Modules
Prerequisites
To facilitate subsequent installation, ensure that pre-fab. modules are level after hoisting.
Select an appropriate crane based on standards of the crane company, and ask a
professional to assess the crane onsite.
The hoisting ropes are available.
The positions of pre-fab. module corner fittings are correctly marked.
The doors of pre-fab. modules to be hoisted are closed.
Ensure that the weather condition is good without wind when pre-fab. modules need to
be hoisted outdoors.
Context
The crane and steel ropes must meet the pre-fab. module hoisting requirements.
Table 4-1 Parameters for hoisting pre-fab. modules
Weight
Steel Rope
Length
Steel Rope
Quantity
Dimensions (H x W x D)
Net weight: <
6000 kg
> 6.5 m
4 PCS
2896 mm x 2438 mm x 6058 mm
Hoisting Precautions
Stage
Precautions