Huayu HY-500-Pro User manual

Add: No.456, Xingning Road, Ningbo 315100, P.R.China
Tel: +86-574-8925 8801
E-mail: [email protected]
Website: www.huayu-energy.com
Huayu(Zhejiang)New Energy Technologies Co.,Ltd.
User Manual
Huayu Microinverter (Built-in WiFi)
HY-500-Pro
HY-600-Pro
HY-600-Pro-127V
HY-1000-Plus
HY-1200-Pro
HY-1300-Pro
HY-2000-Plus

Important Safety Instructions
Ⅰ
Ⅱ
Ⅲ
Ⅳ
Ⅴ
Ⅵ
Ⅶ
Ⅷ
Ⅸ
Microinverter System Introduction
Microinverter System Installation
Microinverter System Operating Instructions
Microinverter Introduction
Troubleshooting
Replacement
Technical Data
Wiring Diagram
01
01
02
02
05
04
05
05
06
03
08
09
09
10
10
10
11
12
15
Additional Installation Components
Required Parts and Tools
Installation Procedure
Contents
Status Indication and Error Report
Troubleshooting Procedure
Microinverter Datasheet ( 2 in 1)
Microinverter Datasheet ( 4 in 1)
Safety Instructions
Radio Interference Statement
Product Labels
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Important Safety Instructions
This manual contains important instructions for installation and maintenance of full range of Huayu Microinverters.
To reduce the risk of electrical shock and ensure safe installation and operation of the Microinverter, the following
symbols stard for dangerous conditions and important safety instructions.
Specifications subject to change without notice - please ensure you are using the latest manual found at the
manufacturer website: www.huayu-energy.com
Safety Instructions
DO NOTdisconnect the PV module from the Microinverter without disconnecting the AC power.
DO NOT attempt to repair the Microinverter. If it fails, contact technical support to obtain an RMA
number and start the replacement process. Damaging or opening the Microinverter will
void the warranty.
Caution!
The external protective earthing conductor is connected to the inverter protective earthing terminal through AC
connector. When connecting, connect the AC connector first to ensure the inverter earthing then do the DC
connections. When disconnecting, disconnect the AC by opening the branch circuit breaker first, but maintain
the protective earthing conductor in the branch circuit breaker connect to the inverter, then disconnect the DC
inputs.
01
Only qualified professionals should install and/or replace the Microinverters.
Perform all electrical installations in accordance with local electrical codes.
Before installing or using the Microinverter, please read all instructions and cautionary markings in the
technical documents and on the Microinverter system and the solar-array.
Be aware that the body of the Microinverter is the heat sink and can reach a temperature of 80°C. To
reduce risk of burns, do not touch the body of the Microinverter.
Please install isolation switching devices on the AC side of the inverter.
In any circumstance, do not connect DC input when AC connector is unplugged.
WARNING
Ⅰ
Fail to follow these instructions may cause a serious hardware failure or personnel danger.

Radio Interference Statement
CE EMC Compliance: The equipment can comply with CE EMC, which are designed to protect against harmful
interference in a residential installation. The equipment could radiate radio frequency energy and this might
cause harmful interference to radio communications if not following the instructions when installing and using
the equipment. But there is no guarantee that interference will not occur in a particular installation. If this
equipment causes harmful interference to radio or television reception, the following measures might
resolve the issues:
Relocate the receiving antenna and keep it well away from the equipment.
Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for compliance may void the user’s
authority to operate the equipment.
Product Labels
Symbol for the marking of electrical and electronics devices according to Directive
2002/96/EC. Indicates that the device, accessories and the packaging must not be
disposed as unsorted municipal waste and must be collected separately at the end
of the usage. Please follow Local Ordinances or Regulations for disposal or contact
an authorized representative of the manufacturer for information concerning the
decommissioning of equipment.
Caution, risk of electric shock.
Caution, hot surface.
CE mark is attached to the solar inverter to verify that the unit follows the provisions
of the European Low Voltage and EMC Directives.
Refer to the operating instructions.
Person adequately advised or supervised by an electrically skilled person to enable
him or her to perceive risks and to avoid hazards which electricity can create. For
the purpose of the safety information of this manual, a "qualified person" is someone
who is familiar with requirements for safety, refrigeration system and EMC and is
authorized to energize, ground and tag equipment, systems, and circuits in
accordance with established safety procedures. The inverter may only be
commissioned and operated by qualified personnel.
Qualified
Personnel
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Microinverter System Introduction
The Microinverter is used in utility-interactive grid-tied applications, comprised of two key elements:
HY-500-Pro/HY-600-Pro/HY-600-Pro-127V/HY-1000-Plus
Microinverter
WiFi Router
Meter
Distribution
Box
Microinverter
Ground
Neutral
PV
Module
WiFi Router
WiFi Router
Monitoring System
HY-1200-Pro/HY-1300-Pro/HY-2000-Plus
Meter
Distribution
Box
Ground
Neutral
Microinverter
Microinverter
Monitoring System
WiFi Booster
WiFi Booster
PV
Module
Ⅱ

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Microinverters Maximize PV Energy Production
More Reliable than Central Inverter or String Inverter
Each PV module has individual Maximum Peak Power Tracking (MPPT) controls, which ensures that the
maximum power is exported to the utility grid regardless of the performance of the other PV modules in
the array. When PV modules in the array are affected by shade, dust, orientation, or any situation in which
one module underperforms compared with the other units, the Microinverter ensures top performance
from the array by maximizing the performance of each module within the array.
The distributed Microinverter system ensures that no single point failure exists across the PV system.
Microinverters are designed to operate at full power at ambient outdoor temperatures up to 149°F(65°C).
The inverter housing is designed for outdoor installation and complies with the IP67 environmental
enclosure rating.
NOTE: If the wireless signal in the area for the Microinverter is weak, it is necessary to add a WiFi signal booster
at a suitable place between the router and the microinverter.
This integrated system improves safety; maximizes solar energy harvest; increases system reliability
and simplifies solar system design, installation, maintenance and management.
Simple to Install
You can install individual PV modules in any combination of Module quantity and orientation, different type
and power rate. The Ground wire (PE) of the AC cable is connected to the chassis inside of the Microinverter,
potentially eliminating the installation of grounding wire(check local regulation).
Data collection adopts internal WiFi, wireless router is needed near the Microinverter. When complete the
installation of microinverter, configure wireless router with internal WiFi(refer to the WiFi user manual). The
data will be uploaded automatically. Users can monitor and manage the microinverter through corresponding
website or APP.
The Microinverters usually connect with the single-phase grid, but multiple Microinverters in the form of single-
phase grid can also achieve three-phase grid, which are matchable with most 60 and 72 cell PV modules. For
more information, please see related Technical Data(P11-12).
Model AC grid PV Module Max. Units
Per Branch AC Grid
HY-500-Pro
HY-600-Pro
HY-600-Pro-127V
HY-1200-Pro
HY-1300-Pro
50/60Hz,230V 60/72 Cell 8 for 25A breaker
4 for 25A breaker60/72 Cell
MC-4 Type or Customize
50/60Hz,208/220/240V
50/60Hz,230V
60/72 Cell 8 for 25A breaker MC-4 Type or Customize
MC-4 Type or Customize
50/60Hz,127V 60/72 Cell 5 for 25A breaker MC-4 Type or Customize
HY-1000-Plus 50/60Hz,127V 60/72 Cell 5 for 25A breaker MC-4 Type or Customize
50/60Hz,208/220/240V 4 for 25A breaker60/72 Cell MC-4 Type or Customize
HY-2000-Plus 50/60Hz,208/220/240V 4 for 25A breaker60/72 Cell MC-4 Type or Customize
Microinverter Introduction
Ⅲ

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Microinverter System Installation
Ⅳ
A PV system by Microinverters is simple to install. Each Microinverter easily mounts on the PV racking system,
directly beneath the PV module. Low voltage DC wires connect from the PV module directly to the Microinverter,
eliminating the risk of high DC voltage. Installation MUST comply with local regulations and technical rules.
Special Statement! An AC GFCI device should not be used to protect the dedicated circuit to the Microinverter
even though it is an outside circuit. None of the small GFCI devices(5~30mA) are designed for back feeding
and will be damaged if so. In a similar manner, AC AFCIs have not been evaluated for back feeding and may
be damaged if back feed with the output of a PV inverter.
Additional Installation Components
Required Parts and Tools
In addition to your PV array and its associated hardware, the following items are needed for installation:
Perform all electrical installations in accordance with local electrical codes.
Be aware that only qualified professionals should install and/or replace Microinverters.
Before installing or using a Microinverter, please read all instructions and warnings in the
technical documents and on the Microinverter itself as well as on the PV array.
Be aware that installation of this equipment includes the risk of electric shock.
WARNING
Do not touch any live parts in the system, including the PV array, when the system has been
connected to the electrical grid.
Strongly recommend to install surge protection devices in the dedicated combiner box.
AC Male and Female Interconnection Connectors(offered separately)
Sealing end caps(offered separately)
1
2
An AC connection junction box
Mounting hardware suitable for module racking system
Sockets and wrenches for mounting hardware
Continuous grounding conductor and grounding washers
A Phillips screwdriver
A torque wrench
1
2
3
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Installation Procedure
Step 1- Install AC branch circuit junction box
Step 2- Attach Microinverters to racking system or the PV module frame
Mark the location of the Microinverter on the rack, with respect to the PV module junction box
or any other obstructions.
Mount one Microinverter at each of these locations by recommended hardware.
Prior to installing any of Microinverters, verify that the utility voltage at the point of common
connection matches the voltage rating on Microinverter label.
Do not place the Microinverter(including DC and AC connectors) where exposed to the sun,
rain or snow, even gap between modules. Allow a minimum of 3/4 inch(2cm). between roof
and bottom of the Microinverter to allow proper air flow.
WARNING
WARNING
Wiring colour code can be different according to local regulation,check all the wires of the
installation before connecting them to the AC cable. Wrong cabling can damage irreparably
Microinverters,such an issue is not covered by the warranty.
1
2
3
4
1
2
Install an appropriate junction box at a suitable location on the PV racking system(typically at the end of a
branch of modules).
Connect the open wire end of the AC cable into the junction box using an appropriate gland or strain relief
fitting.
Wire the conductors of the AC(127/220/230): L - red; N - black; PE - yellow green. Wire the conductors of
the AC(208/240): L1- red; L2 - black; PE - yellow green.
Connect the AC branch circuit junction box to the point of utility Interconnection.
HY-500-Pro / HY-600-Pro(-127V) / HY-1000-Plus HY-1200-Pro / HY-1300-Pro / HY-2000-Plus

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L(L1) N(L2)
PE
HY-500-Pro / HY-600-Pro(-127V) / HY-1000-Plus
connected in parallel
HY-1200-Pro / HY-1300-Pro / HY-2000-Plus
connected in parallel
Step 4- Connect the Microinverters in parallel
WARNING
DO NOT exceed maximum number of Microinverters in an AC branch circuit.
1
2
1
2
3
Check Microinverter technical data for the maximum allowable number of Microinverters on each AC branch
circuit.
Plug the male AC connector of Microinverter into the female connector to get it connected. AC connector
interface is as follows.
Step 3- Create an Installation Map
Peel the removable serial number label from each microinverter and affix it to the respective location on the
paper installation map.
Fill in the monitoring system account information to the installation map
Create a paper installation map to record microinverter serial numbers and position in the array.
Always keep a copy of the installation map for your records.
Affix serial number labels
A
12345678910
Customer:
1. Affix the serial number label to the respective location of the map.
2. Scan related QR Code of Microinverter and upload it to Huayu Monitoring platform.
Panel Group:
Azimuth:
Tilt:
Sheet____of____
Monitoring System Account:
Installer:
B
C
D
E
F
G
H
J
K
L
W E
N
S
N
119088

Step 5- Install an AC cable protective end cap at the end of AC cable
7.5
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NOTE: When plugging in the DC cable, if AC is already available, the Microinverter should immediately blink red
light and will start working within the setting time (default 60 seconds). If AC is not available, the red light
will blink 3 times quickly until AC is connected.
Microinverter System Operating Instructions
To operate the Microinverter PV system:
When AC power is applied but Microinverter is not started up, about 0.1A current and 25VA(W) power
for each Microinverter may be measured by a power meter, this power is reactive power, not from grid.
NOTE:
Step 6- Connect Microinverter to PV Modules
1
2
3
4
5
Turn ON the AC circuit breaker on each Microinverter AC branch circuit.
Turn ON the main utility-grid AC circuit breaker. Your system will start producing power after one minute.
The units should start blinking red one minute after turning on the AC circuit breaker, then blue LED blinking,
it means they are producing power normally, the faster blinking of the blue LED, the more power generated.
Configure the internal WiFi module according to its user manual.
Microinverter will start to send performance data over WiFi module to the network every 5 minutes.It enables
customers to monitor performance data of each Microinverter through website and APP.
Ⅴ

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Troubleshooting
Ⅵ
Qualified personnel may follow troubleshooting steps if PV system does not operate correctly.
Startup LED
Operation LED
One minute after DC power is first applied to the Microinverter, one short red blink indicates a
successful Microinverter startup, greater than two short red blinks after DC power indicates a
failure of microinverter setup.
Status Indication and Error Report
GFDI Error
Other Faults
A four time red LED flashig indicates that Microinverter has detected a Ground Fault Detector
Interrupter(GFDI) error in PV system. Unless the GFDI error has been cleared, the LED will
remain four times blinking.
All other faults can be reported to the website and APP.
There are two possible overall areas of trouble
The Microinverter itself may be having problems.
The Microinverter itself is working fine but communication between Microinverter and network gets a problem.
The items below refer to Microinverter issues, not communication issues:
A quick way to tell with problems
Diagnosis from the Microinverter:
a) A red light-either blinking or solid on Microinverter or no light at all: means it is definitely the Microinverter
problem.
b) 0 watts or 2 watts: Means a possible Microinverter problem.
Diagnosis from network:
a) No-Data-Display: The website and APP don’t display any data. Check the network configuration.
b) Display shows Microinverter is online but there is no data: This could be caused by the issue that server
is updating.
- Producing low powerFlashing Blue - Slow
Flashing Blue - Fast - Producing high power
Flashing Red - No power
Red blinking two times - AC low-voltage or high-voltage
Red blinking three times - Grid failure
WARNING
Never disconnect the DC wire connectors under load. Ensure that no current is flowing in the
DC wires prior to disconnecting. An opaque covering may be used to cover the module prior
to disconnecting the module.
1
2
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Technical Data
Replacement
Disconnect the Microinverter from the PV Module in the order shown below:
a) Disconnect the AC by turning off the branch circuit breaker.
b) Disconnect the AC connector of the Microinverter.
c) Cover the module with an opaque cover.
d) Disconnect the PV module DC wire connectors from the Microinverter.
e) Remove the Microinverter from the PV array racking system.
Remove the opaque cover and install a replaced Microinverter to the bracket. Remember to observe
the flashing LED light as soon as the new Microinverter is plugged into the DC cables.
Connect the AC cable of the replacement Microinverter.
Close the branch circuit breaker, and verify operation of the replacement Microinverter.
Follow the procedure to replace a failed Microinverter
Voltage and current of PV module should match with those of Microinverter.
DC operating voltage range of PV module should match with the allowable input voltage
range of Microinverter.
Maximum open circuit voltage(VOC) of the PV module should not exceed maximum input
voltage of Microinverter.
WARNING
Do not attempt to repair the Microinverter. If troubleshooting methods fail, please call a related
technical support engineer.
Verify the utility voltage and frequency are within ranges shown in Microinverter Technical Data.
Check the connection to the grid. Disconnect AC first, then disconnect DC and make sure the grid voltage
can be measured at AC connector. Never disconnect the DC wires while a microinverter is producing power.
Reconnect the DC module connectors and watch for three short LED flashes.
Check AC branch circuit interconnection between all Microinverters. Verify each Microinverters inverter is
energized by the grid as described in the previous step.
Make sure that any AC breaker are functioning properly and closed.
Check the DC connections between Microinverter and PV module.
Verify PV module DC voltage is within the allowable range shown in Microinverter Technical Data.
If the problem still persists, please contact a related technical support engineer.
1
2
3
4
5
6
7
1
2
3
4
Troubleshooting Procedure
WARNING

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UL1741,VDE0126,VDE4105,IEC62109,CE,INMETRO
25 Years
HY-500-Pro HY-600-Pro HY-600-Pro-127VModel
Input Data (DC)
Output Data (AC)
Efficiency
Mechanical Data
Features
Recommended input power(STC) 210~400W(2 Pieces) 210~350W
Max.input DC voltage 60V
25~55V
20~60V
13A
10.4×2
60V
25~55V
20~60V
13A
10.4×2
500W
2.17A 2.884A/2.5A/2.7A 4A
183~229V/211~264V/176~242V184~265V 95~155V
50/47.5~51.5Hz
50/45~55Hz
60/59.3~60.5Hz
60/55~65Hz
60/59.3~60.5Hz
60/55~65Hz
>0.95
600W
>0.95
8 5
95%
96.5%
99%
50mW
MPPT Voltage Range
Operating DC Voltage Range
Max.DC short circuit current
Max.input current
Max.Continuous output power
Max.output Current
Nominal voltage / range
Nominal frequency / range
Extended frequency / range
Power factor
Max.units per branch
CEC weighted efficiency
Peak inverter efficiency
Static MPPT efficiency
Night time power consumption
Ambient temperature range
Dimensions(W×H×Dmm)
Weight (kG)
Cooling
Enclosure environmental rating
Compatibility
Communication
Compliance
Warranty
185×161×29(Without mounting bracket and cable)
-40°C ~ +65 °C
2.2kG
IP67
Compatible with 60/72 cell PV modules
Natural Convection - No Fans
Power Line / WiFi / Zigbee
Microinverter Datasheet (2 in 1)

Model
Input Data (DC)
25 Years
Output Data (AC)
Efficiency
Mechanical Data
Features
>0.95
95.5%
96.4%
CEC weighted efficiency
Peak inverter efficiency
Static MPPT efficiency
Night time power consumption
Ambient temperature range
Dimensions(W×H×Dmm)
Weight (kG)
Cooling
Enclosure environmental rating
Compatibility
Communication
Compliance
Warranty
-40°C ~ +65°C
IP67
Compatible with 60/72 cell PV modules
Natural Convection - No Fans
Power Line / WiFi / Zigbee
HY-1000-Plus
Microinverter Datasheet (2 in 1)
Recommended input power(STC)
Startup voltage
Max.input DC voltage
MPPT Voltage Range
Operating DC Voltage Range
Max.DC Short circuit current
Max.input Current
99.5%
0.05mW
880W
3.82A
45-65Hz
60.0/55~65Hz
185-265V
UL1741, INMETRO, VDE0126 ,VDE4105, IEC62109, CE etc.
185 × 161 × 29 mm
2.4kG
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210-530W
22V
60V
25~55V
20~60V
15A×2
12A×2
Max.Continuous output power
Max.output Current
Nominal voltage / range
Nominal frequency / range
Extended frequency / range
Power factor
Max.units per branch

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UL1741,VDE0126,VDE4105,IEC62109,CE,INMETRO
25 Years
Model
Input Data (DC)
Output Data (AC)
Efficiency
Mechanical Data
Features
Recommended input power(STC) 210~400W(4 Pieces)
Max.input DC voltage 60V
25~55V
20~60V
13A/14A
10.4×4
1300W
6.25A / 5.416A /5.91A4.34A
183~229V / 211~264V/ 176-242V184~265V
50/47.5~51.5Hz
50/45~55Hz
60/59.3~60.5Hz
60/55~65Hz
>0.95
4
95%
96.5%
99%
50mW
MPPT Voltage Range
Operating DC Voltage Range
Max.DC short circuit current
Max.input current
Max.Continuous output power
Max.output Current
Nominal voltage / range
Nominal frequency / range
Extended frequency / range
Power factor
Max.units per branch
CEC weighted efficiency
Peak inverter efficiency
Static MPPT efficiency
Night time power consumption
Ambient temperature range
Dimensions(W×H×Dmm)
Weight (kG)
Cooling
Enclosure environmental rating
Compatibility
Communication
Compliance
Warranty
287×298.5×36(Without mounting bracket and cable)
-40°C ~ +65°C
6.3kG
IP67
Compatible with 60/72 cell PV modules
Natural Convection - No Fans
Power Line / WiFi / Zigbee
HY-1200-Pro HY-1300-Pro
Microinverter Datasheet (4 in 1)

Model
Input Data (DC)
25 Years
Output Data (AC)
Efficiency
Mechanical Data
Features
>0.95
95.5%
96.4%
CEC weighted efficiency
Peak inverter efficiency
Static MPPT efficiency
Night time power consumption
Ambient temperature range
Dimensions(W×H×Dmm)
Weight (kG)
Cooling
Enclosure environmental rating
Compatibility
Communication
Compliance
Warranty
-40°C ~ +65°C
IP67
Compatible with 60/72 cell PV modules
Natural Convection - No Fans
Power Line / WiFi / Zigbee
HY-2000-Plus
Microinverter Datasheet (4 in 1)
Recommended input power(STC)
Startup voltage
Max.input DC voltage
MPPT Voltage Range
Operating DC Voltage Range
Max.DC Short circuit current
Max.input Current
99.5%
0.05mW
1980W
8.6A
45-65Hz
60.0/55~65Hz
185-265V
UL1741, INMETRO, VDE0126 ,VDE4105, IEC62109, CE etc.
287 × 298.5 × 36 mm
6.3kG
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210-530W
22V
60V
25~55V
20~60V
15A×2
12A×4
Max.Continuous output power
Max.output Current
Nominal voltage / range
Nominal frequency / range
Extended frequency / range
Power factor
Max.units per branch

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BLACK N (L2)
RED L (L1)
YELLOW PE
meter
GROUND
JUNCTION
BOX
HY-500-Pro / HY-600-Pro / HY-600-Pro-127V / HY-1000-Plus
Single Phase Wiring Diagram
WiFi Router Monitoring system
WiFi Booster
MAX 8 HY-500-Pro / HY-600-Pro per Branch
MAX 5 HY-600-Pro-127V / HY-1000-Plus
per Branch
Ⅸ Wiring Diagram

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Three Phase Wiring Diagram
HY-500-Pro / HY-600-Pro / HY-600-Pro-127V / HY-1000-Plus
meter
GROUND
JUNCTION
BOX
BLACK N
RED L
YELLOW PE
WiFi Router Monitoring system
WiFi Booster
MAX 5 HY-600-Pro-127V / HY-1000-Plus
per Branch
MAX 8 HY-500-Pro / HY-600-Pro per Branch

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Three Phase Wiring Diagram for North America
HY-600-Pro / HY-1000-Plus
BLACK L2
RED L1
YELLOW PE
meter
GROUND
JUNCTION
BOX
MAX 8 HY-600-Pro / HY-1000-Plus
per Branch
WiFi Router Monitoring system
WiFi Booster

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Single Phase Wiring Diagram
HY-1200-Pro / HY-1300-Pro / HY-2000-Plus
BLACK N (L2)
RED L (L1)
YELLOW PE
meter
JUNCTION
BOX
MAX 4 HY-1200-Pro / HY-1300-Pro
/ HY-2000-Plus per Branch
Monitoring systemGROUND WiFi RouterWiFi Booster
Other manuals for HY-500-Pro
1
This manual suits for next models
6
Table of contents
Other Huayu Inverter manuals