Huffy Mini Quad User manual

© Copyright Huffy Corporation 2019
Owner’s Manual
for
Battery Ride On
H-ERO-Mini-ATV-Trailer EN 11-26-18 m0626
Date Code Label
Here
This manual contains important safety, assembly,
operation and maintenance information.
Please read and fully understand this manual before
operation.
Save this manual for future reference.
Always wear approved helmet and safety equipment when
using this product.
BC

2
Owner’s Manual Index
Safety and Warnings ...........................................................................................2-5
Assembly and Parts..............................................................................................6-14
Operation and Charging Battery....................................................... 15-16
Maintenance Repair and Service........................................................ 17-20
• General Info, Battery Storage, Replacement and Disposal
Troubleshooting .................................................................................................... 21-22
Warranty .............................................................................................................................23
Contact Information ..................................................Back Cover
IMPORTANT! Before using the unit for the rst time the battery needs to
be charged for at least 8to 12 hours - no more than 20 hours. Only an adult
who has read and understands the safety warnings should handle, charge
or recharge of the battery (see Operation section).
This product meets ASTM F963 and CPSIA requirements for electric vehicles.
WARNING:CHOKING HAZARD:
• Small parts, adult assembly required.
• To reduce the risk of injury, adult supervision is required.
• Never use in roadways, near motor vehicles, on or near steep inclines or steps, swimming
pools or other bodies of water; always wear shoes, and never allow more than one rider.
• The user must be 1.5-3 years, and weigh no more than 50 lbs (23 kg).
Tools Recommended

3
WARNING - TO AVOID SERIOUS INJURY:
To avoid serious injury or death follow these safety rules and guidelines:
• Adult assembly required. Choking hazard to children under the age of 3 years - contains
small parts. Keep small children away when assembling. Keep poly bags away from child.
• After complete assembly, remove and dispose of all protective material and poly bags. Be
sure to remove all packaging materials and parts from underneath the vehicle body.
• To reduce the risk of injury, continuous adult supervision is required while using the
vehicle.
• Ensure child uses common sense and safe practices when using the vehicle.
• Before using the vehicle the child must understand the controls and safety issues. They
must also demonstrate the capability and skill to handle the vehicle and operate its con-
trols to avoid falls or collisions.
• Riders should always wear a properly tted helmet that complies with U.S. Consumer
Product Safety Commission CPSC) Standard 16 CFR 1203 or equivalent standard for your
country.
• If equipped, child should always use properly and securely attached Seat Belt.
• Always wear shoes.
• Never allow more than one (1) rider.
• SEATED MODELS: Always sit in the seat when using the vehicle. Do not stand on side
boards. Do not stand on or in vehicle while moving.
• FOOT/FENDER BRAKE MODELS: Fender can become hot after use. Do Not touch with
hand.
• MODELS WITH NO BRAKES: Motor friction will gradually stop the unit.
• Self-locking nuts and other self-locking xings may lose their effectiveness when reused.
• Body parts such as hands, legs, hair and clothing can get caught in moving parts. Never
place a body part near a moving part or wear loose clothing while using the vehicle.
• Do not use the vehicle in an unsafe manner or at an unsafe speed. Examples include
but are not limited to:
• Always use vehicle in a safe, secure environment on flat, smooth paved surfaces only.
• Never use in roadways, near motor vehicles, on or near steep inclines or steps, swim-
ming pools or other bodies of water.
• Do not pull or push the vehicle with another vehicle or similar device.
• Do not tow anything behind the vehicle.
• Do not drive into xed objects, which may cause the wheels to spin, causing the motor
to overheat.
• Never use near streets, water, swimming pools, hills, steps, drop-offs, sloped surfaces or
driveways, wet areas, flammable vapors, in alleys, at night or in the dark.
• Do not use the vehicle in unsafe conditions such as snow, rain, loose dirt, mud sand or
ne gravel. This may result in unexpected action such as tip over and skidding. Using the
Here are basic, common sense safe riding practices you should read aloud to your child
and anyone who may use the vehicle.
It is the responsibility of the adult to educate the child, determine if they are t to
operate the vehicle, and supervise use.
Safety & Warnings

4
WARNING - TO AVOID SERIOUS INJURY:
vehicle in loose dirt, mud, sand, or ne gravel may damage the electronics and gear box
inside the vehicle.
• Do not overload the vehicle. Do not drive in very hot weather, components may over-
heat. Do not allow water or other liquids to come in contact with the battery or other
electric components.
• Obey all local traffic and scooter riding laws and regulations.
• Do not tamper with the electrical system. Doing so may create a short, causing the fuse to
trip or other damage including re.
• RISK OF FIRE. Do not bypass fuse. Replace only with original size and type.
• There are additional hazards of using the vehicle in areas other than private grounds.
• Only use authorised replacement parts.
• Before each ride, check that the steering system is correctly adjusted and that all connec-
tion components are rmly secured and not broken
• Refer to the Assembly Manual for the correct techniques for use and for braking
• While using the product, keep hands and ngers away from wheels and other moving
parts to avoid danger of pinching or entrapment.
• If wheels or bearings are worn and do not spin freely, replace with original equipment.
• Non-rechargeable batteries are not to be recharged
• Batteries are to be inserted with the correct polarity
• The supply terminals are not to be short-circuited
• Rechargeable batteries are only to be charged by adults.
• The battery chargers used with the toy are to be regularly examined for damage to the
cord, plug, enclosure and other parts, and in the event of such damage, they must not be
used until the damage has been repaired.
• Changes or modications to this unit not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
WARNING: ALWAYS WEAR YOUR HELMET
WHEN RIDING THIS PRODUCT!
• Helmet should sit level on your head and low on your forehead.
Exposed forehead can result in serious injury.
• Adjust the strap sliders below the ear on both sides.
• Buckle the chin strap. Adjust strap until it is snug.
• No more than two ngers should t between the strap and your
chin.
• A proper tting helmet should be comfortable and not rock for-
ward/backward or side to side.
Safety & Warnings

5
Safety & Warnings
BATTERY & CHARGER WARNINGS:
The following safety hazards may result in
serious injury or death to the user of the
vehicle:
• Battery Charger for Indoor use only.
• Use of a battery or charger other than the supplied rechargeable battery and charger
may cause a re or explosion. Only use the supplied rechargeable battery (or lead-acid or
lithium suitable replacement) and charger with the vehicle.
• Using the rechargeable battery and charger for any other product may result in over-
heating, re or explosion. Never use the rechargeable battery and charger with another
product.
• Explosive gases are created during charging. Charge the battery in a well ventilated area.
Do not charge the battery near heat or flammable materials.
• Contact between the positive and negative terminals may result in re or explosion. Avoid
direct contact between the terminals. Picking up the battery by the wires or charger can
cause damage to the battery and may result in a re. Always pick up the battery by its case
or handles.
• Battery must be handled by adults only. Liquids on the battery may cause re or electric
shock. Always keep all liquids away from the battery and keep the battery dry.
• Contact or exposure to battery leakage (lead acid) may cause serious injury. If contact or
exposure occurs immediately call your physician. If the chemical is on the skin or in the
eyes, flush with cool water for 15 minutes. If the chemical was swallowed, immediately
give the person water or milk. Do not give water or milk if the patient is vomiting or has
a decreased level of alertness. Do not induce vomiting.
• Battery Posts, terminals and related accessories contain lead and lead compounds (acid),
chemicals known to cause cancer, reproductive harm and are toxic and corrosive. Never
open the battery.
• Tampering or modifying the electric circuit system may case a shock, re or explosion and
permanently damage the system. Exposed wiring and circuitry in the charger may cause
electric shock. Always keep the charger housing closed.
• Non-rechargeable batteries are not to be recharged
• Batteries are to be inserted with the correct polarity
• The supply terminals are not to be short-circuited
• Batteries are only to be charged by adults or by children at least 8 years old
• The battery chargers used with the toy are to be regularly examined for damage to the
cord, plug, enclosure and other parts, and in the event of such damage, they must not be
used until the damage has been repaired.
NOTE: It is not necessary to remove the battery from the vehicle for charging.
IMPORTANT! Before using the unit for the rst time the battery needs to be charged for 8
to 12 hours - never longer than 20 hours, Only an adult who has read and understands the
safety warnings should handle, charge or recharge of the battery.

6
Parts List
Parts List
1
2
12 13
9
11
10
8
7
6
15 14 17 16 4
18
3
4 3
45

7
Parts List
Parts List
# Description # Description
1Rear Drive Wheel 11 Rear Roll Bar
2Free Wheels (x3) 12 Front Bumper
3 Washer (x9) 13 Rear Axle Bushing
4 Locknut (x7) 14 Trailer
5 Wheel Cover (x4) 15 Trailer Tow Arm Assembly
6 Drive Motor 16 Trailer Wheels (x2)
7 Steering Bar 17 Axle Spacer (x2)
8 Power and Direction Switches 18 Trailer Axle
9 Rear Axle
10 Seat Items Not Shown
19 Drive Battery Charger 20 Drive Battery

8
WARNING:Changes or
modications to this unit not expressly
approved by the party responsible for
compliance could void the user’s authority to
operate the equipment.
This device complies with Part 15 of the FCC
Rules. Operation is subject to the following
two conditions:
(1) this device may not cause harmful
interference, and (2) this device must
accept any interference received, including
interference that may cause undesired
operation.
NOTE: This equipment has been tested and
found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide
reasonable protection against harmful
interference in a residential installation. This
equipment generates, uses and can radiate
radio frequency energy and, if not installed
and used in accordance with the instructions,
may cause harmful interference to radio
communications.
However, there is no guarantee that
interference will not occur in a particular
installation. If this equipment does cause
harmful interference to radio or television
reception, which can be determined by
turning the equipment off and on, the user is
encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equip-
ment and receiver.
• Connect the equipment into an outlet on
a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/
TV technician for help.
Radio Frequency Information (charger/adapter/controller)
Introduction to Assembly
This Owner’s Manual may be made for several different style products.
• Some illustrations may vary slightly from the actual product.
• Follow instructions completely.
• If the product has any parts that are not described in this manual, look for separate
“Special Instructions” that are supplied with the unit.
• All features, components and accessories are not included on all models.
• Use the Index page to locate specic sections of this manual.
• Please read through this entire manual before beginning assembly or maintenance.
• If you are not condent with assembling this unit, contact customer service.
WARNING:Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the
rider while seated.
Do not dispose of the carton and packaging until you complete the assembly of the
product. This can prevent accidentally discarding parts of the unit.
Introduction

9
Install Steering Handle:
1
STEPS Turn Unit upside down to complete installation):
1. Place Steering Handle Rod and Plug @down through Body and Steering Guide !as
shown.
2. Install Washer #and Locknut $onto Steering Rod. Tighten Locknut securely.
3. Connect Plugs %fully and securely.
1
2
3
4
5
1
Assembly

10
Assembly
Install Front Bumper and Rollbar:
2
2
1
3
2
1
3
STEPS
With Unit upside down):
Assemble according to numbered
steps Tighten Screws securely -
Do Not Overtighten.
STEPS
With Unit upside down):
Assemble according to numbered
steps. Tighten Screws securely -
Do Not Overtighten.

11
Assembly
Install Front Wheels:
3
❸❸ ❶❶ ❹❹ ❺❺
❷❷
6 1
7 2
389 410
?
5
?
5 4 3
2 2
3 3 3 4 5
Assembly Steps Part Number
STEPS With Unit upside down):
Assemble according to numbered steps above. Tighten Axle Nuts fully and securely.

12
Installing Rear Wheels:
Assembly
4
STEPS With Unit upside down):
Assemble according to numbered steps above. Tighten Axle Nuts fully and securely.
❻
⓫ ❽❼ ❾ ⓫ ⓬ ⓭⓬
❿ ❿
⓭
1
2
3 4 5
6
710 811 1312
9
?
?
5 4 3 3133 543
1
9
6
?
Assembly Steps Part Number

13
Assembly
Trailer Assembly:
5
STEPS With Unit upside down):
Assemble Axle and Wheels according to numbered steps above. Tighten Axle Nuts fully and
securely.
STEPS With Unit upside down):
Assemble Trailer ‘Hitch’ according to numbered steps above. Tighten Screws securely - Do
Not Overtighten.
24 2
3 3
1
?
?
4 17 18 17
16
16
Assembly Steps
Part Number
4
4
?
?
1
4
15 3
2
14
Assembly Steps
Part Number
WARNING: Do NOT let child ride in Trailer!

14
Assembly
Connecting the Gearbox:
STEPS:
Connect Gearbox according to numbered steps above. Tighten Seat Screw securely - Do Not
Overtighten.
1
2
3
6

15
Operation
Operation:
STEPS:
1. Turn ON Power Switch A.
2. Push Throttle Button Bto move unit FORWARD.
3. Release Throttle Button Bto STOP unit.
4. Turn OFF power by switching OFF Power Switch A.
A B

16
IMPORTANT! Before using the unit for the rst time the battery needs to
be charged for at least 8to 12 hours - no more than 20 hours. Once battery
is depleted, recharge for 8to 12 hours - no more than 20 hours.
Charging the Drive Battery:
IMPORTANT!
Check the drive battery and charger (supply
cord, connector) for wear and damage
before charging. Do not charge the battery if
damage has occurred. Only replace with the
same type and voltage rechargeable battery
and charger supplied by the manufacturer.
• Only use the rechargeable battery (or
equivalent replacement) and charger sup-
plied with your vehicle.
• Always turn power off and charge battery
after riding.
• The drive battery should be charged when
depleted, or if not used regularly, once a
month. Failure to charge the battery as
directed will cause permanent damage to
the battery and will void the warranty.
STEPS:
1. Turn power switch OFF.
2. Locate Charging Port A.
3. Plug Charger plug into unit Charging
Port.
4. Plug Charger into Wall outlet B.
5. When battery is fully charged, un-
plug charger from the wall outlet and
disconnect from charger port.
NOTE: The charger may feel warm during
the charging. If excessively hot, unplug and
replace.
NOTE: This product has charging protection:
When charging, all functions are turned OFF.
Operation
AB

17
Maintenance Repair and Service
GENERAL: The vehicle should be checked
for damage, missing or badly worn parts
before each use. If any part of the product
does not operate properly – discontinue use.
• Check the tightness of the fasteners before
each use. Replace any fasteners that are dam-
aged.
• Inspect the product frequently. Failure to in-
spect the product and to make repairs or ad-
justments, as necessary, can result in injury to
the rider or to others. Make sure all parts are
correctly assembled and adjusted as written
in this manual and any“Special Instructions”.
• Immediately replace any damaged, missing,
or badly worn parts.
• Make sure all fasteners are correctly tightened
as written in this manual and any“Special
Instructions”. Parts that are not tight enough
can be lost or operate poorly. Over tight-
ened parts can be damaged. Make sure any
replacement fasteners are the correct size and
type.
• Check the tightness of the wheels:
NOTE: If the drive wheel is not tight, it will not
engage the gears and the vehicle will not run.
• Ensure the battery bracket is securely in place
before use.
• Store the vehicle indoors. Keep it away from
sources of heat, such as stoves and heaters.
• Keep the product clean and free of dirt, dust
and water. This will prolong the useful life of
the product.
• Clean the vehicle with a soft, dry cloth. To
restore shine to plastic parts, use a non-wax
furniture polish. Do not use automotive wax,
abrasive cleaners or wash the vehicle with
soap and water.
NOTE: If the instructions in this manual or
any “Special Instructions” are not sufficient
for you, please contact customer service.
CAUTION: Self-locking nuts and other self-
locking devices may lose their effectiveness
when re-used.
Maintenance

18
Battery Storage and Disposal
The drive battery should be charged when
depleted, or if not used regularly, once a
month. Failure to charge the battery as
directed will cause permanent damage to the
battery and will void the warranty.
Follow these guidelines if the battery is
removed:
• Do not store battery in extreme hot or cold
temperatures.
• Wipe the battery clean with a dry cloth
prior to storage. Wash cloth separate from
other clothes.
BATTERY DISPOSAL:
• The sealed lead-acid battery must be re-
cycled or disposed of in an environmentally
sound manner.
• Do not dispose of battery in a re. The bat-
tery may explode or leak acid.
• Do not dispose of the battery in house-
hold trash. The incineration, land lling or
mixing of sealed lead-acid batteries with
household trash is prohibited by law.
• Return an exhausted battery to a federal or
state approved lead-acid battery recycler,
such as a local seller of automotive bat-
teries (check local battery disposal regula-
tions).
Maintenance
STEP 1 with seat removed):
• Un-plug RED power connector.
STEP 2:
• Remove Battery hold-down bracket and screws.
STEP 3:
• Lift up and remove Battery Cover.
STEP 4:
• Carefully unplug BLACK connector.
CAREFULLY LIFT OUT THE BATTERY:
• Depending on the condition of the battery (i.e.: leakage) you may want to wear protec-
tive rubber gloves before removal.
• Do not lift the battery by its connectors or cables.
• Place the dead battery in a plastic bag and dispose of according to local regulations.
• Install replacement battery in same position as original.
INSTALL NEW BATTERY:
1. Reconnect the BLACK connector.
2. Place Battery Cover over Battery.
3. Install Battery hold-down bracket and screws.
4. Reconnect RED power connector.
WARNING: Ensure no wires are pinched or bound up.
5. Re-Install Seat and Screws.
Drive Battery Replacement
12 3
4

19
Battery Storage and Disposal
The drive battery should be charged when
depleted, or if not used regularly, once a
month. Failure to charge the battery as
directed will cause permanent damage to the
battery and will void the warranty.
Follow these guidelines if the battery is
removed:
• Do not store battery in extreme hot or cold
temperatures.
• Wipe the battery clean with a dry cloth
prior to storage. Wash cloth separate from
other clothes.
BATTERY DISPOSAL:
• The sealed lead-acid battery must be re-
cycled or disposed of in an environmentally
sound manner.
• Do not dispose of battery in a re. The bat-
tery may explode or leak acid.
• Do not dispose of the battery in house-
hold trash. The incineration, land lling or
mixing of sealed lead-acid batteries with
household trash is prohibited by law.
• Return an exhausted battery to a federal or
state approved lead-acid battery recycler,
such as a local seller of automotive bat-
teries (check local battery disposal regula-
tions).
Maintenance

20
Battery Fuse
Drive Motor Battery
Only an adult who has read and understands the safety warnings should handle, charge or
recharge the battery. Failure to comply with all safety warnings may result in serious injury
or death.
Battery Re-charge Interval and Time
IMPORTANT!
Check the drive battery and charger (supply cord, connector) for wear and damage before
charging. Do not charge the battery if damage has occurred. Only replace with the same
type and voltage rechargeable battery and charger supplied by the manufacturer.
• Only use the rechargeable battery (or equivalent replacement) and charger supplied with
your vehicle.
• Before rst use, charge battery 8 to 12 hours - never longer than 20 hours.
• Once battery is depleted, recharge for 8 to 12 hours - never longer than 20 hours.
• Do not short circuit the battery: Do NOT connect red and black wires together or connect
positive and negative terminals on the battery together.
• When battery is fully charged, un-plug charger from the wall outlet and disconnect from
charger port.
The drive battery should be charged when depleted, or if not used regularly, once a month.
Failure to charge the battery as directed will cause permanent damage to the battery and
will void the warranty.
The drive motor circuit features a thermal fuse that will automatically trip and cut all power
to the vehicle if the motor, electric system or battery is overloaded. The fuse will reset and
power will be restored after a short time. If the thermal fuse trips repeatedly during normal
use, the vehicle may need repair.
WARNING:DO NOT BYPASS THE FUSE - RISK OF FIRE. This may overload
and damage the electrical system.
Maintenance