Hycontrol REFLEX RD Series User manual

80 GHz Radar (FMCW) Level Transmitter for powders
and dusty atmosphere
REFLEX RD SERIES
REFLEX RD SERIESREFLEX RD SERIES
REFLEX RD SERIES Handbook
HandbookHandbook
Handbook
© HYCONTROL 01/2019 - RD SERIES MANUAL v1

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of HYCONTROL.
Subject to change without notice.
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Copyright 2019 by HYCONTROL
: IMPRINT ::::::::::::::::::::::::::::::::::

CONTENTS
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1 Safety instructions 7
1.1 Software history ............................................................................................................... 7
1.2 Intended use ..................................................................................................................... 8
1.3 Certification ...................................................................................................................... 8
1.4 Radio approvals ................................................................................................................ 9
1.4.1 European Union (EU)............................................................................................................... 9
1.4.2 U.S.A...................................................................................................................................... 11
1.4.3 Canada................................................................................................................................... 13
1.5 Safety instructions from the manufacturer ................................................................... 15
1.5.1 Copyright and data protection .............................................................................................. 15
1.5.2 Disclaimer ............................................................................................................................. 15
1.5.3 Product liability and warranty .............................................................................................. 16
1.5.4 Information concerning the documentation......................................................................... 16
1.5.5 Warnings and symbols used................................................................................................. 17
1.6 Safety instructions for the operator............................................................................... 17
2 Device description 18
2.1 Scope of delivery............................................................................................................. 18
2.2 Device description .......................................................................................................... 19
2.3 Visual Check ................................................................................................................... 20
2.4 Nameplates .................................................................................................................... 21
2.4.1 Nameplate (examples).......................................................................................................... 21
3 Installation 22
3.1 General notes on installation ......................................................................................... 22
3.2 Storage ........................................................................................................................... 22
3.3 Transport ........................................................................................................................ 23
3.4 Pre-installation requirements ....................................................................................... 23
3.5 Pressure and temperature ranges ................................................................................ 24
3.6 Recommended mounting position ................................................................................. 24
3.6.1 General notes........................................................................................................................ 25
3.6.2 Tanks with dish-shaped and conical bottoms...................................................................... 26
3.7 Mounting restrictions ..................................................................................................... 27
3.7.1 General notes........................................................................................................................ 27
3.7.2 Process connections............................................................................................................. 29
3.8 Orientation system (accessory)...................................................................................... 31
3.8.1 How to attach the orientation system to the device ............................................................. 31
3.8.2 How to tilt the device............................................................................................................. 32
3.9 How to attach the purging system adaptor to the device .............................................. 33
3.10 How to turn or remove the display module (option) .................................................... 34
3.11 Weather protection....................................................................................................... 36
3.11.1 How to attach the weather protection to the device........................................................... 36
3.11.2 How to open the weather protection .................................................................................. 38

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4 Electrical connections 39
4.1 Safety instructions.......................................................................................................... 39
4.2 General notes ................................................................................................................. 39
4.3 Electrical installation: output options with cable gland ................................................ 40
4.4 Electrical installation: output options with an M12 male connector............................. 44
4.5 Electrical connection for current output ....................................................................... 44
4.5.1 Non-Ex devices ..................................................................................................................... 44
4.5.2 Devices for hazardous locations........................................................................................... 45
4.6 Ingress protection .......................................................................................................... 45
4.7 Networks ........................................................................................................................ 46
4.7.1 General information.............................................................................................................. 46
4.7.2 Point-to-point connection..................................................................................................... 46
4.7.3 Multi-drop networks ............................................................................................................. 47
5 Start-up 48
5.1 Start-up checklist........................................................................................................... 48
5.2 How to start the device................................................................................................... 48
5.3 Operating concept ..........................................................................................................48
5.4 Digital display screen .....................................................................................................49
5.4.1 Display screen layout............................................................................................................ 49
5.4.2 Keypad buttons ..................................................................................................................... 50
5.5 Remote communication with PACTware™ .................................................................... 52
5.6 Remote communication with the AMS™ Device Manager............................................. 53
6 Operation 54
6.1 User modes .................................................................................................................... 54
6.2 Normal mode.................................................................................................................. 54
6.3 Program mode................................................................................................................ 58
6.3.1 General notes........................................................................................................................ 58
6.3.2 Protection of the device settings (access levels) ................................................................. 59
6.3.3 How to get access to the Quick Setup menu ........................................................................ 61
6.3.4 Keypad functions................................................................................................................... 62
6.3.5 How to save settings changed in Program mode................................................................. 65
6.3.6 Menu overview ...................................................................................................................... 66
6.3.7 Function description ............................................................................................................. 71
6.4 Further information on device configuration in Program mode ................................... 91
6.4.1 Standard setup...................................................................................................................... 91
6.4.2 Empty spectrum recording ................................................................................................... 94
6.4.3 HART® network configuration ............................................................................................. 96
6.4.4 Distance measurement ........................................................................................................ 97
6.4.5 Level measurement .............................................................................................................. 99
6.4.6 How to configure the device to measure volume or mass................................................. 101
6.4.7 How to measure correctly in silos with curved or conical bottoms................................... 103
6.4.8 How to make a filter to remove radar signal interference ................................................ 104
6.5 Status messages and diagnostic data.......................................................................... 105

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7 Service 112
7.1 Periodic maintenance................................................................................................... 112
7.1.1 General notes...................................................................................................................... 112
7.1.2 Maintenance of the O-rings for the housing covers........................................................... 112
7.1.3 How to clean the top surface of the device......................................................................... 113
7.2 Service warranty...........................................................................................................113
7.3 Spare parts availability................................................................................................. 113
7.4 Availability of services .................................................................................................. 114
7.5 Returning the device to the manufacturer................................................................... 114
7.5.1 General information............................................................................................................ 114
7.5.2 Form (for copying) to accompany a returned device.......................................................... 115
7.6 Disposal ........................................................................................................................ 115
8 Technical data 116
8.1 Measuring principle...................................................................................................... 116
8.2 Technical data............................................................................................................... 118
8.3 Measuring accuracy ..................................................................................................... 122
8.4 Minimum power supply voltage ................................................................................... 125
8.5 Guidelines for maximum operating pressure.............................................................. 126
8.6 Dimensions and weights .............................................................................................. 128
9 Description of HART interface 134
9.1 General description ...................................................................................................... 134
9.2 Software history ...........................................................................................................135
9.3 Connection variants...................................................................................................... 135
9.3.1 Point-to-Point connection – analogue / digital mode ........................................................ 135
9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 136
9.4 HART® device variables............................................................................................... 136
9.5 Field Communicator 475 (FC 475)................................................................................ 136
9.5.1 Installation .......................................................................................................................... 136
9.5.2 Operation............................................................................................................................. 137
9.6 Asset Management Solutions (AMS®) ......................................................................... 137
9.6.1 Installation .......................................................................................................................... 137
9.6.2 Operation............................................................................................................................. 137
9.6.3 Parameter for the basic configuration ............................................................................... 137
9.7 Field Device Tool / Device Type Manager (FDT / DTM) ................................................ 138
9.7.1 Installation .......................................................................................................................... 138
9.7.2 Operation............................................................................................................................. 138
9.8 Process Device Manager (PDM)................................................................................... 138
9.8.1 Installation .......................................................................................................................... 138
9.8.2 Operation............................................................................................................................. 138
9.9 HART® menu tree for AMS.......................................................................................... 139
9.9.1 Overview AMS menu tree (positions in menu tree)............................................................ 139
9.9.2 AMS menu tree (details for settings).................................................................................. 140
9.10 HART® menu tree for PDM........................................................................................ 142
9.10.1 Overview PDM menu tree (positions in menu tree).......................................................... 143
9.10.2 PDM menu tree (details for settings) ............................................................................... 144

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10 Appendix 147
10.1 Order code .................................................................................................................. 147
10.2 Spare parts ................................................................................................................. 152
10.3 Accessories: general items........................................................................................ 154
10.4 Accessories: process connection kits........................................................................ 155
10.5 Accessories: purging system adaptor........................................................................ 157
10.6 Glossary ...................................................................................................................... 158
11 Notes 161

SAFETY INSTRUCTIONS 1
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1.1 Software history
"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.
Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to
Function
description
on page 71. If it is not possible to refer to the device menu, record the serial number
of the device (given on the device nameplate) and speak to the supplier.
Changes and effect on compatibility
1Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_ Downwards compatible hardware and/or software change of interfaces:
HHART®
PProfibus
FFOUNDATION fieldbus
3-_ Downwards compatible hardware and/or software change of inputs and outputs:
CO Current output
FO,
PO Frequency output / pulse output
SO Status output
LS Limit switch
CI Current input
DDisplay
Release
date
Printed circuit
assembly
Firmware
revision
Electronic
revision
Hardware
revision
Changes and
compatibility
Documentation
2019-03-27 HMI (LCD display
option) BL1.31.06 ER2.0.0_ 4002905801b
1—RD MANUAL R01
Main and Support 4002815701f
Sensor 4004742601b
1If the device does not have the display module option, the module reference number is 4002905802a

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1.2 Intended use
This radar level transmitter measures distance, level, mass, volume and reflectivity of
granulates and powders.
It can be installed on silos, hoppers and bunkers.
1.3 Certification
The device meets the essential requirements of the EU Directives:
•Electromagnetic Compatibility (EMC) directive
•The safety part of the Low-Voltage directive
•For devices used in hazardous locations: ATEX directive
The manufacturer certifies successful testing of the product by applying the CE marking. For
more data about the EU Directives and European Standards related to this device, refer to the EU
Declaration of Conformity. You can download this document free of charge from the website.
All devices are based on the CE marking and meet the requirements of NAMUR
Recommendations NE 21, NE 43, NE 53 and NE 107.
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
CE marking

SAFETY INSTRUCTIONS 1
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1.4 Radio approvals
1.4.1 European Union (EU)
This level transmitter is approved to be used outside metallic tanks. If you use the device in the
open air, read the device nameplate to make sure that the device can be used for your
application. Refer also to the table that follows:
INFORMATION!
LPR (Level Probing Radar)
LPR (Level Probing Radar)LPR (Level Probing Radar)
LPR (Level Probing Radar) devices measure level in the open air or in a closed space (a metallic
tank etc.). TLPR (Tank Level Probing Radar)
TLPR (Tank Level Probing Radar)TLPR (Tank Level Probing Radar)
TLPR (Tank Level Probing Radar) devices measure level in a closed space only. You
can use LPR devices for TLPR applications. The LPR and TLPR devices meet the requirements of
the RED (Radio Equipment Directive) for use in the member countries of the EU.
For more data about the order code, refer to Order code on page 147
.
Antenna type Order code Permitted for:
PEEK / DN40 (1½¨) Lens RDxxxxxxxxxx3xx... LPR + TLPR
PEEK / DN70 (2¾¨) Lens RDxxxxxxxxxx4xx... LPR + TLPR
Figure 1-1: European Union: radio approval information on the nameplate
1 Type code (defined in order). For more data, refer to
Order code on page 147.
2 HVIN (Hardware Version Identification Number). This number gives the radar signal frequency (80GHZ = 80 GHz), the
location of the device (T=TLPR or L=LPR) and the type of signal converter (compact (C))
TLPR device: HVIN: 80GHZ-T-C
LPR device: HVIN: 80GHZ-L-C
3 CE sign
S/N: xxxxxxxxxxxxxxxxxxx
Manufacturing date: YYYY-MM-DD
Tag No:

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TLPR (Tank Level Probing Radar) devices only
Use approved personnel to install the device. The device and the tank agree with the RED (Radio
Equipment Directive) if you obey the instructions that follow:
•TLPR (Tank Level Probing Radar) are required to be installed at a permanent fixed position at
a closed (not open) metallic tank or reinforced concrete tank, or similar enclosure structure
made of comparable attenuating material;
•flanges and attachments of the TLPR equipment shall provide the necessary microwave
sealing by design;
•sight glasses shall be coated with a microwave-proof coating when necessary (i.e. electrically
conductive coating);
•manholes or connection flanges at the tank shall be closed to ensure a low-level leakage of
the signal into the air outside the tank;
•whenever possible, mounting of the TLPR equipment shall be on top of the tank structure
with the orientation of the antenna to point in a downward direction;
•installation and maintenance of the TLPR equipment shall be performed by professionally
trained individuals only.
For data about how to install EMI/RFI shielding gaskets, refer to the instructions supplied with
this accessory.
LPR (Level Probing Radar) devices only
Use approved personnel to install the device. If the device is operated in the open air (outdoors),
it agrees with the RED (Radio Equipment Directive) if you obey these instructions:
• The antenna must always point downwards. The boresight direction of the antenna must be
vertical. No other angles are permitted.
• Install the device more than 4 km / 2.485 mi away from radio astronomy sites.
• If the device is 4...40 km / 2.485...24.855 mi away from radio astronomy sites, do not install the
device more than 15 m / 49.21 ft above the ground.
Radio quiet zones: locations of radio astronomy sites (stations) in Europe and northern Eurasia
CAUTION!
If it is necessary to install the device less than 4 km / 2.485 mi from radio astronomy sites, you
must get the approval of the national regulatory authority before installation (e.g. ANFR
(France), Bundesnetzagentur (Germany), Ofcom (United Kingdom) etc.).
Country Name of the station Location
Latitude, ϕLongitude, λ
Finland Metsähovi 60°13'04" N 24°23'37" E
France Plateau de Bure 44°38'01" N 05°54'26" E
Germany Effelsberg 50°31'32" N 06°53'00" E
Italy Sardinia 39°29'50" N 09°14'40" E
Spain Yebes 40°31'27" N 03°05'22" W
Pico Veleta 37°03'58" N 03°23'34" W
Sweden Onsala 57°23’45" N 11°55’35" E