Hydro-Force FlexiPro AS76 User manual

Part #AS76 Copyright © 2014 by Hydro-Force Rev. 1/14
LIMITED WARRANTY
Your Flexi Pro Sprayer is designed to give you years of reliable service. If
a problem should arise, use the troubleshooting section in the operation
manual to diagnose and correct the problem if possible.
If you are unable to determine the cause or solution to the problem,
contact your distributor or Hydro-Force for assistance.
Hydro-Force warrants the Flexi Pro Sprayer to be free of defects in material
and workmanship. This warranty shall extend for one year from the date of
purchase.
During the warranty period, Hydro-Force will, at its option, repair or
replace components which prove to be defective. This warranty does not
provide for replacement of complete units due to defective components.
Any costs for transportation or related service labor are not covered in this
warranty. Replacement parts are warranted only for the remainder of the
original warranty period.
This warranty shall not apply to defects resulting from improper operation,
lack of maintenance, unauthorized modication, chemical incompatibility,
misuse, abuse, or exposure to freezing temperature conditions. It does not
cover normal wear items such as o-rings, valve seals, pump seals, hoses,
jets, cords, chemical bottles, or other items which require replacement as a
result of ordinary usage.
To obtain warranty service for the Flexi Pro Sprayer, contact your
distributor or Hydro-Force. If the sprayer must be returned to Hydro-
Force or an authorized service center, the purchaser shall prepay shipping
charges for products returned for warranty service. All returns must have
a Return Authorization number, issued by Hydro-Force, clearly marked on
the exterior of the package. No returned items will be accepted by Hydro-
Force without prior authorization.
Hydro-Force makes no other warranty, either expressed or implied, with
respect to this product.
The remedies provided herein are the purchaser’s sole and exclusive
remedies. In no event shall Hydro-Force be liable for any direct, indirect,
special, incidental, or consequential damages.
This warranty gives you specic legal rights. You may also have other rights
which vary from jurisdiction to jurisdiction.
12 Volt Electric Sprayer
FLEXI PRO
SPRAYER
F PRO
SPRAYER
by

Table of Contents
Feature and Benets ...................................................3
Specications................................................................. 3
Complete Sprayer Diagram ......................................4
Complete Sprayer Parts List...................................... 5
Sprayer Body and Gun Diagram .............................6
Sprayer Body and Gun Parts List.............................7
Sprayer Base Diagram................................................. 8
Sprayer Base Parts List................................................ 9
Wiring - Flexi Pro AS75..............................................10
Safety and General Maintenance .........................11
Operation ......................................................................13
Troubleshooting .........................................................14
Warranty Information ...............................................16
Notes 15

Wide Bottom: prevents the sprayer from tipping over
Translucent Bottle: make it easy to see the level of chemical
2 1/2 Gallon Bottle: the sprayer holds more chemical, allowing less
frequent relling.
Removable Bottle: allows for quick chemical switching
Large cap: enables easy rells and less chance of spills
15 Feet of Coiled Hose: Prespray upholstery with sprayer in one
position
Built In Extension Holder: Keep out of the way on truck
Large Wheels: Easy movement on commercial jobs or large rooms
Extendable Handle: for easy transportation and movement
Extra Jets Easily Attached: move from carpet prespray to upholstery
prespray to protector with dierent jets
Easy Priming and Rinsing of Lines: removable jets
Easy to Fix: remove 6 screws to service pump or battery
Sealed Cavity: pump protected from spills
Flojet Water Pump: durable, easy to maintain, self-priming
Rotomolded Plastic: proven to last for years
Features and Benets
Hose
Length: 15’
Diameter: 3/8” OD / 1/4”ID
Power Cord detachable
Length: 8 feet
Gauge: 16
Fuse
Amps: 10
Specications
Pump
Flow: 1 gallon/minute
Pressure: 50 psi
Voltage: 115/102 volt AC
Amperage: 0.6 amp
Jets
Pre-spray:
Veejet, Hydro-Force
part # B281, size = 8005
Protectant:
Teejet, Hydro-Force
part # B006, size = 6501
Troubleshooting
Pump not turning
on - No power
Not spraying
properly
Solution dripping
from jet with
valve closed
Problem Cause Solution
No power from outlet
Fuse blown
Cord faulty
Faulty switches or internal wiring
Pump motor faulty
Pump seized
Reset breaker or move cord to
another outlet
Check fuse - replace as needed
Replace cord
Check wiring & test switches - repair
as needed
Replace pump motor
Repair or replace pump head &
bearing - Check motor
Jet clogged
Jet worn
Chemical hose not submerged
in jug
Chemcial lter clogged (intake)
Air leak in chemical hose (intake)
Chemical hose restricted (intake)
Chemical jug not vented
Spray hose restricted (outlet)
Spray valve faulty
Debris in pump head
Pump faulty
Faulty switches or internal wiring
Chemcial to thick to pump
properly
Clean or replace jet
Replace jet
Make sure end of chemical hose
with lter is in the chemical
Clean or replace lter
Repair or replace hose
Un-kink, clean out or replace hose
Remove cap - enlarge hole in cap
for hose
Un-kink, clean out or replace hose
Repair or replace valve
Clean out pump head - Replace
valves as needed
Repair or replace pump
Check wiring & test switches
Charge chemicals - Must be similar
in viscosity to water
Spray valve faulty
Check valve faulty
Jet worn
Extension faulty
Repair or replace valve
Replace check valve
Replace jet
Replace extension
314

Complete Sprayer Diagram
1. Fill chemical container with desired chemical and place container in the Flexi
Pro Sprayer.
2. Place the chemical feed hose into the chemical container and secure the cap.
3. Connet the Power Cord to the FlexiPro Sprayers Power Jack.
4. Plug the Power Cord into a 115/120 Volt wall outlet.
5. Turn the switch to the ON position and spray into a container until pump is
primed. Turn the switch to the OFF position.
(Properly dispose of the sprayed chemical.)
6. Place the proper size jet on the spray gun for the present application. Move
the sprayer to the location where the sprayer is to be used.
7. Turn the switch to the ON position and spray chemical as needed. When the
job is completed, turn the switch to the OFF position.
8. Remove the chemical feed hose from the chemical container and replace the
solid cap for storage.
9. Place the chemical feed hose into a container lled with water.
10. Turn the switch to the ON position and spray into a container until the
chemical is ushed out of the pump and hoses.
(Properly dispose of the sprayed chemical and water.)
11. Turn the switch to the OFF position.
12. Unplug the Power Cord from the wall outlet, disconnect cord from the
FlexiPro Sprayer and return cord and sprayer to the storage area in your van.
Operation 134
*lid is included

AP21 Water Pump 1
NM4114 Coil Hose, 15’ 1
100010 Spray Gun Valve 1
NA0833 Extension 1
B281 Veejet 8005 ¼”FPT 1
NM4102 Bottle 1
NM4103 Cap 1
NA0840 Strainer 1
NA0839 Barb Nylon 1
NA0817 Tubing ¼” ID 60”
NM4104 Axle Cap 2
NM4105 Wheel 1
NM4110 Extendable Handle 1
NM4106 Base Plate 1
NS123 Hose Clamps 4
NS162 Elbow Barbs 2
NS125 Power Recepticle 1
NM4123 Screws Power Recepticle 2
NM4031 Nuts Power Recepticle 2
NM4111 Switch Rocker 1
100004 Connectors 4
PA175 Wire Black 6”
NM5020 Wire Red 2 feet
PA177 Wire Green 6”
PA080 #10 Ring Connector 2
XHA07 3/8” Aluminum Axle Rod 16.75”
NM4113 Molded Plastic Body 1
BR335 Quick Male 2
BR337 Quick Female 1
B006 Upholstery TeeJet 6501 1
NM4116 Rubber Bushing 3/8” 3
NM4061 Base Plate Screws 10
NM4080 Handle Screws 2
BR112 Coupling ¼” FXF 1
NM4115 Pump Base Bolts 2
NM4081 Pump Base Nuts 2
NM5033 Pump Base Washers 2
NA0802 Strainer Body 1
NA0803 Strainer 1
NA0826 Teejet Cap 1
NS129 Power Cord - Detachable 1
NM4117 Rubber Bushing 3/4” 2
NM4064 Washer Spacer 4
NS174 Fuse 1
NS177 Fuse Casing 1
BR060 Splicer 1/4” Barbs 1
Complete List of Parts
• Run fresh water through the sprayer after each day of use to ush chemical from
the pump and hoses.
• Keep chemical containers and strainer screen clean.
• While sprayer and pump are made with chemical resistant materials, and can
handle a wide range of chemicals, do not assume chemical compatibility.
• Contact your distributor or the manfacturer if you have questions regarding your
chemicals compatibility.
• No warranty, expressed or implied, can be considered where component failure is
caused by chemical eects.
• Label all containers to properly identify chemicals.
• Do not use to spray liquids with temperatures above 160°F. (71°C)
• Do not use to spray ammable or combustable liquids.
• Do not use sprayer where ammable vapors are present.
• Pump can run dry without damage.
• If stored in possible freezing conditions the sprayer must be liquid free or
winterized with anti-freezing chemical.
• Do not operate without inlet strainer.
Safety and General Maintenance 512
PART # DESCRIPTION QUANTITY PART # DESCRIPTION QUANTITY

Sprayer Body and Gun Diagram
A
A
BC D E
F
A
B
C
BU
C
D
E
F
G
H
I
J
K
L
K
G
I
M
N
O
P
Q
R
ST
Safety and General Maintenance 116
CAUTION! This machine is an electrical appliance. Care must be taken to reduce
the risk of electrical shock.
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING
• To reduce the risk of property damage or injury, repairs to electrical systems
should only be performed by experienced technicians. Contact your dis-
tributor for assistance. Unplug the power cord from the wall outlet before
performing any repairs.
• This sprayer shall be grounded while in use to protect the operator from
electric shock. The sprayer is provided with a three-conductor cord and a
three-contact grounding type attachment plug to t the proper grounding
type receptacle. The green (or green and yellow) conductor in the cord is the
grounding wire. Never connect this wire to other than the grounding pin of
the attachment plug.
• This sprayer is for use on a nominal 120-volt circuit and has a grounding plug
that resembles the plug illustrated in the sketch below. Make sure that the
power cord for this sprayer is connected to an outlet with the same congu-
ration as the plug. No plug adapter should be used with this sprayer.
• The power cord supplied with the AS76 FlexiPro sprayer is properly sized to
handle the electrical load of the pump and is properly grounded as de-
scribed above. Any extension cords used with this sprayer must be similarly
sized and grounded to assure safe operation. A GFCI protected cord or
outlet can be used for additional protection.
• Do not use the AS76 FlexiPro sprayer outdoors, in standing water or on wet
surfaces. Do not store the AS76 FlexiPro sprayer in wet conditions. If sprayer
is leaking, unplug the power cord from the wall outlet before approaching or
touching the sprayer.
• Do not unplug power cord by pulling on the cord. Grasp the plug end when
unplugging the cord. Do not pull the FlexiPro sprayer by the cord. If cord
or plug is damaged, do not use cord. Replace with new cord or repair as
needed before use.

NUMBER PART # DESCRIPTION QUANTITY
Gun Diagram
A B281 Veejet 8005 ¼” FPT 1
B NA0833 Extension 1
C BR335 Quick Connect Male 1
D BR337 Quick Connect Female 1
E 100010 Spray Gun - Valve 1
F BR112 Coupling ¼” FXF 1
Bottle Diagram
A NM4116 Rubber Bushings 1
B NM4103 Cap 1
C NM4101 Bottle with Lid 1
Sprayer Body Diagram
A NM4111 Switch Rocker 1
B NA0817 Tubing 48”
C NM4116 Rubber Bushings 3/8” 2
D NM4110 Extendable Handle 1
E NM4061 Base Plate Screws 10
F NM4080 Handle Screws 2
G NM4105 Wheel 2
H XHA07 3/8” Aluminum Axle Rod 16.75”
I NM4104 Axle Cap 2
J NM5020 Wire Red 2 feet
K NM4064 Washer Spacer 4
L NM4113 Molded Plastic 1
M NA0840 Strainer 1
N NA0839 Barb Nylon 1
O NM4117 Rubber Bushing 3/4” 2
P BR335 Quick Connect Male 1
Q NA0802 Strainer Body 1
R NA0803 Strainer 1
S B006 Upholstery TeeJet 6501 1
T NA0826 Teejet Cap 1
U NM4114 Coil Hose, 15’ 1
710
WIRING - FLEXI PRO SPRAYER AS75

NUMBER PART # DESCRIPTION QUANTITY
A NM4061 Base Plate Screws 10
B NM4106 Base Plate 1
C PA177 Wire Green 6”
D NM5020 Wire Red 2 feet
E NA0817 Tubing 1/4” ID Vinyl 12”
F 100004 Connectors 5
G NM5033 Pump Base Washers 2
H NM4081 Pump Base Nuts 2
I PA080 #10 Ring Connector 2
J NM4114 Coil Hose, 15’ 1
K NS123 Hose Clamps 3/8” 4
L NS162 Elbow Barbs 2
M AP21 Water Pump 1
N PA175 Wire Black 6”
O NS126 Power Recepticle 1
NM4123 Screws Power Recepticle 2
NM4031 Nuts Power Recepticle 2
P NM4115 Pump Base Bolts 2
NS174 Fuse 1 amp (not shown) 1
Q NS177 Fuse Casing 1
R BR060 Splicer 1/4” Barbs 1
9
Sprayer Base Diagram
Back of Sprayer
8
A
E
R
D
F
CBQ
A
D
F
P&H
N
N
G
I
A
L
M L K
A
J
K
Connect draw tube NA0817 48”long
(Not shown) to Pump Intake elbow
barb (L) on left side of pump.
Secure with clamp (K) not shown