Hydro-Force Flexi Pro User manual

Part #AS75 Copyright © 2014 by Hydro-Force Rev. 9/14
LIMITED WARRANTY
Your Flexi Pro Sprayer is designed to give you years of reliable service. If
a problem should arise, use the troubleshooting section in the operation
manual to diagnose and correct the problem if possible.
If you are unable to determine the cause or solution to the problem,
contact your distributor or Hydro-Force for assistance.
Hydro-Force warrants the Flexi Pro Sprayer to be free of defects in material
and workmanship. This warranty shall extend for one year from the date of
purchase.
During the warranty period, Hydro-Force will, at its option, repair or
replace components which prove to be defective. This warranty does not
provide for replacement of complete units due to defective components.
Any costs for transportation or related service labor are not covered in this
warranty. Replacement parts are warranted only for the remainder of the
original warranty period.
This warranty shall not apply to defects resulting from improper operation,
lack of maintenance, unauthorized modication, chemical incompatibility,
misuse, abuse, or exposure to freezing temperature conditions. It does
not cover normal wear items such as o-rings, valve seals, pump seals,
hoses, jets, cords, batteries, chemical bottles, or other items which require
replacement as a result of ordinary usage.
To obtain warranty service for the Flexi Pro Sprayer, contact your
distributor or Hydro-Force. If the sprayer must be returned to Hydro-
Force or an authorized service center, the purchaser shall prepay shipping
charges for products returned for warranty service. All returns must have
a Return Authorization number, issued by Hydro-Force, clearly marked on
the exterior of the package. No returned items will be accepted by Hydro-
Force without prior authorization.
Hydro-Force makes no other warranty, either expressed or implied, with
respect to this product.
The remedies provided herein are the purchaser’s sole and exclusive
remedies. In no event shall Hydro-Force be liable for any direct, indirect,
special, incidental, or consequential damages.
This warranty gives you specic legal rights. You may also have other rights
which vary from jurisdiction to jurisdiction.
12 Volt Battery Powered Sprayer
FLEXI PRO
SPRAYER
F PRO
SPRAYER
by

Table of Contents
Feature and Benets ...................................................3
Specications................................................................. 3
Complete Sprayer Diagram ......................................4
Complete Sprayer Parts List...................................... 5
Sprayer Body and Gun Diagram .............................6
Sprayer Body and Gun Parts List.............................7
Sprayer Base Diagram................................................. 8
Sprayer Base Parts List................................................ 9
Wiring - Flexi Pro AS75..............................................10
Flexi Pro Chargers.......................................................11
Safety and General Maintenance .........................12
Charging..............................................................12 & 13
Operation ......................................................................13
Troubleshooting .........................................................14
Warranty Information ...............................................16
Notes 15

Wide Bottom: prevents the sprayer from tipping over
Translucent Bottle: make it easy to see the level of chemical
2 1/2 Gallon Bottle: the sprayer holds more chemical, allowing less
frequent relling.
Removable Bottle: allows for quick chemical switching
Large cap: enables easy rells and less chance of spills
15 Feet of Coiled Hose: Prespray upholstery with sprayer in one
position
Built In Extension Holder: Keep out of the way on truck
Large Wheels: Easy movement on commercial jobs or large rooms
Extendable Handle: for easy transportation and movement
Extra Jets Easily Attached: move from carpet prespray to upholstery
prespray to protector with dierent jets
Easy Priming and Rinsing of Lines: removable jets
Easy to Recharge: Car Charger NM4132 - Plugs into vehicle cigarette
lighter to top-o battery charge between jobs. AC Wall Charger
NM4130 - Plugs into 110v wall outlet for long term charging. Both
chargers included with every sprayer.
See “Charging” section for specics.
Length of Charge: sprays up to 45 gallons on full charge
Easy to Fix: remove 6 screws to service pump or battery
Sealed Cavity: pump and battery protected from spills
Flojet Water Pump: durable, easy to maintain, self-priming
Rotomolded Plastic: proven to last for years
Features and Benets
Hose
Length: 15’
Diameter: 3/8” OD / 1/4”ID
Charger
110 V Wall Charger (Included)
12 V Car Charger (Included)
Battery
Sealed, Rechargable
Volts: 12.0
Amperage: 8.0 amp hours
Fuse
5 Amp ATO
Specications
Pump
Flow: 1 gallon/minute
Pressure: 50 psi
Voltage: 12 VDC
Amperage: 4.0
Jets
Pre-spray:
Veejet, Hydro-Force
part # B281, size = 8005
Protectant:
Teejet, Hydro-Force
part # B006, size = 6501
Troubleshooting
Pump not turning
on - No power
Battery not
charging
Not spraying
properly
Solution dripping
from jet with
valve closed
Problem Cause Solution
Battery not charged
Fuse Blown
Battery faulty
Faulty switches or internal wiring
Pump motor faulty
Pump seized
Recharge battery - (see Charging)
Check fuses - Replace as needed
Replace battery
Check wiring & test switches - repair
as needed
Replace pump motor
Repair or replace pump head &
bearing - Check motor
Failure to follow Charging
instructions
Power source out
Fuse blown
Battery faulty
Charger faulty
Faulty internal wiring
Review Charging section
Check fuses - Replace as needed
Find a dierent power source
Replace fuse & check for shorts
Replace battery
Replace charger & check fuse
Check wiring - Repair as needed
Jet clogged
Jet worn
Chemical hose not submerged
in jug
Chemcial lter clogged (intake)
Air leak in chemical hose (intake)
Chemical hose restricted (intake)
Chemical jug not vented
Spray hose restricted (outlet)
Spray valve faulty
Debris in pump head
Pump faulty
Battery not charged
Battery faulty
Faulty switches or internal wiring
Chemcial to thick to pump
properly
Clean or replace jet
Replace jet
Make sure end of chemical hose
with lter is in the chemical
Clean or replace lter
Repair or replace hose
Un-kink, clean out or replace hose
Remove cap - enlarge hole in cap
for hose
Un-kink, clean out or replace hose
Repair or replace valve
Clean out pump head - Replace
valves as needed
Repair or replace pump
Recharge battery
Replace battery
Check wiring & test switches
Charge chemicals - Must be similar
in viscosity to water
Spray valve faulty
Check valve faulty
Jet worn
Extension faulty
Repair or replace valve
Replace check valve
Replace jet
Replace extension
314

Complete Sprayer Diagram
Unused batteries can lose their charge . Test the sprayer before using on a job to
ensure that the battery is charged. See the “Charging” section for instructions on
how to charge the battery.
1. Fill chemical container with desired chemical and place container in the Flexi Pro
Sprayer.
2. Place the chemical feed hose into the chemical container and secure the cap.
3. Turn the switch to the ON position and spray into a container until pump is
primed. Turn the switch to the OFF position.
(Properly dispose of the sprayed chemical.)
4. Place the proper size jet on the spray gun for the present application.
5. Move the sprayer to the location where the sprayer is to be used.
6. Turn the switch to the ON position and spray chemical as needed.
7. When the job is completed, turn the switch to the OFF position.
8. Return the sprayer to your van.
9. Remove the chemical feed hose from the chemical container and replace the
solid cap for storage.
10. Place the chemical feed hose into a container lled with water.
11. Turn the switch to the ON position and spray into a container until the chemical
is ushed out of the pump and hoses.
(Properly dispose of the sprayed chemical and water.)
12. Turn the switch to the OFF position and return the sprayer to its storage spot in
your van.
13. Connect the charger to the sprayer and plug the charger into the van power
source.
Operation
is a switchmode taper charger and can remain connected to the Flexi Pro Sprayer
for extended periods (months) to maintain the battery charge when the sprayer
is not being used. Do not store battery in a discharged state. Connect the charger
before storing sprayer. The red light on the battery charger indicates that the battery
charge is low and the charger is operating in the charging mode. The green light on
the charger indicates the battery is fully charged & the charger has switched to the
maintenance mode.
Warning: Old Style Wall Chargers (NM4108 & NM4108A sold before September
2008) can only be used for a maximum of 12 hours. Overheating of the battery will
occur with longer charging time, with the result being reduced battery life or, with
extreme cases, battery failure. If you are unsure of which charger you have contact
Hydro-Force for assistance in identifying your charger.
Charging (continued) 134
*lid is included

AP64 Water Pump 1
NM4100 Battery 1
NM4114 Coil Hose, 15’ 1
NA030 Spray Gun 1
NA0833 Extension 1
B281 Veejet 8005 ¼”FPT 1
NM4102 Bottle 1
NM4103 Cap 1
NA0840 Strainer 1
NA0839 Barb Nylon 1
NA0817 Tubing ¼” ID Vinyl 60”
NM4104 Axle Cap 2
NM4105 Wheel 1
NM4110 Extendable Handle 1
NM4106 Base Plate 1
NS123 Hose Clamps 4
NS162 Elbow Barbs 2
NM4130 Power Recepticle 1
NM5124 Screws Power Recepticle 4
NM5793 Nuts Power Recepticle 4
NM4138 Switch Rocker 1
PA079A Connector (Butt 14-16ga) 2
NM4317 Connectors (F .25” 10-12ga) 2
NM4039 Connectors (F .18” 14-16ga) 2
NM5020 Wire Red 48 inches
XHA07 3/8” Aluminum Axle Rod 16.75”
NM4113 Molded Plastic Body 1
BR335 Quick Male 2
BR337 Quick Female 1
B006 Upholstery TeeJet 6501 1
NM4116 Rubber Bushing 3/8” 3
NM4061 Base Plate Screws 6
NM4061 Handle Screws 4
BR112 Coupling ¼” FXF 1
NM4115 Pump Base Bolts 2
NM4028 Pump Base Nuts 2
NM4255 Pump Base Washers 2
NA0802 Strainer Body 1
NA0803 Strainer 1
NA0826 Teejet Cap 1
NM4074 Double Stick Tape 12 inches
AW17D Battery Hold Down 1
NM4140 Screw Battery Hold Down 2
NM4028 Nut Battery Hold Down 2
NM4255 Washer Battery Hold Down 2
NM4132 Car Charger (included) 1
NM4130 Wall Charger 1
NM4117 Rubber Bushing 3/4” 2
NM4064 Washer Spacer 4
Fuse 5 Amp -ATO 1
Fuse Holder 1
BR060 Hose Splicer 1/4” Barbs 1
NM4118 Car Charger Adapter w/
Aligator Clips optional
Complete List of Parts
• Run fresh water through the sprayer after each day of use to ush chemical from
the pump and hoses.
• Keep chemical containers and strainer screen clean.
• Keep charger connected to sprayer and plugged into to van power supply when
not in use to maintain fully charged battery. See Charging section for details.
• While sprayer and pump are made with chemical resistant materials, and can
handle a wide range of chemicals, do not assume chemical compatibility.
• Contact your distributor or the manfacturer if you have questions regarding your
chemicals compatibility.
• No warranty, expressed or implied, can be considered where component failure is
caused by chemical eects.
• Label all containers to properly identify chemicals.
• Do not use to spray liquids with temperatures above 160°F. (71°C)
• Do not use to spray ammable or combustable liquids.
• Do not use sprayer where ammable vapors are present.
• Pump can run dry without damage.
• If stored in possible freezing conditions the sprayer must be liquid free or
winterized with anti-freezing chemical.
• Do not operate without inlet strainer.
The Flexi Pro Sprayer is the strongest, best built 12 volt sprayer on the market. With
proper use, the Flexi Pro’s robust“non-memory” battery will give long, reliable
service. Two chargers are included with each Flexi Pro Sprayer. Proper use of these
chargers is required to get the maximum use from the Flexi Pro battery.
The NM4132 Car Charger is included with the Flexi Pro Sprayer. It can be plugged
into the vehicle cigarette lighter or accessory power outlet and connected to the
Flexi Pro Sprayer to “top-o” the battery charge between jobs. The vehicle must be
running to produce the voltage required for proper charging. The NM4118 Adapter
with Alligator Clips is an optional accessory that can be used to connect the Flexi
Pro Car Charger directly to your truckmount or van battery for charging. The
truckmount or vehicle must be running to produce the voltage required for proper
charging.
The NM4130 Wall Charger is included with the Flexi Pro Sprayer. This charger is
plugged into an 110v wall outlet and connected to the Flexi Pro Sprayer when
longer charging times are required to fully charge the battery. A heavily discharged
battery may require 4 -8 hours to regain a full charge. The NM4130 Wall Charger
Safety and General Maintenance
Charging
512
PART # DESCRIPTION QUANTITY PART # DESCRIPTION QUANTITY

Sprayer Body and Gun Diagram Flexi Pro Battery Chargers
NM4109A
Car Charger 12 Volt
Cigarette Lighter Plug
(Included with Flexi Pro
Sprayer)
NM4108B
Wall Charger 110 Volt
Switchmode Taper Charger
(Included with Flexi Pro
Sprayer)
NM4118
Adapter w/ Alligator Clips
For Cigarette Lighter Plug
(Optional Accessory)
116

NUMBER PART # DESCRIPTION QUANTITY
Gun Diagram
A B281 Veejet 8005 ¼” FPT 1
B NA0833 Extension 1
C BR335 Quick Connect Male 1
D BR337 Quick Connect Female 1
E 100010 Spray Gun 1
F BR112 Coupling ¼” FXF 1
Bottle Diagram
A NM4116 Rubber Bushings 1
B NM4103 Cap 1
C NM4101 Bottle with Lid 1
Sprayer Body Diagram
A NM4138 Switch Rocker 1
B NA0817 Tubing 1/4: ID Vinyl 60”
C NM4116 Rubber Bushings 3/8” 2
D NM4110 Extendable Handle 1
E NM4061 Base Plate Screws 6
F NM4080 Handle Screws 2
G NM4105 Wheel 2
H XHA07 3/8” Aluminum Axle Rod 16.75”
I NM4104 Axle Cap 2
J NM5020 Wire Red 48”
K NM4064 Washer Spacer 4
L NM4113 Molded Plastic 1
M NA0840 Strainer 1
N NA0839 Barb Nylon 1
O NM4117 Rubber Bushing 3/4” 2
P BR335 Quick Connect Male 1
Q NA0802 Strainer Body 1
R NA0803 Strainer 1
S B006 Upholstery TeeJet 6501 1
T NA0826 Teejet Cap 1
710
WIRING - FLEXI PRO SPRAYER AS75

Sprayer Base Diagram
NUMBER PART # DESCRIPTION QUANTITY
A NM4061 Base Plate Screws 6
B NM4106 Base Plate 1
C PA079A Butt Connector 14-16ga 2
D NM5020 Wire Red 48 inches
E NA0817 Tubing 1/4” ID Vinyl 60 inches
F NM4317 Connectors F 10-12ga 2
G NM4255 Pump Base Washers 2
H NM4028 Pump Base Nuts 2
I NM4100 Battery 1
J NM4114 Coil Hose, 15’ 1
K NS123 Hose Clamps 3/8” 2
L NS162 Elbow Barbs 2
M AP64 Water Pump 1
N BR060 Hose Splicer 1/4”Barbs 1
O NM4134 Power Recepticle 1
NM5124 Screws Power Recepticle 4
NM5793 Nuts Power Recepticle 4
P NM4115 Pump Base Bolts 2
Q AW17D Battery Hold Down 1
NM4140 Screw Battery Hold Down 2
NM4028 Nut Battery Hold Down 2
NM4255 Washers Battery Hold Down 2
NS NM4074 Double Sided Tape 12 inches
R Fuse Holder - ATO 1
NS Fuse 5amp ATO 1
S NM4039 Connector F .18”14-16ga 2
98