Hydrofarm Phantom PARsource 50 Series User manual

OPEN, ENCLOSED AND SUPER DEEP SYSTEMS
USER MANUAL
DOUBLE ENDED LIGHTING SYSTEMS ALL MODELS

GENERAL OVERVIEW
Thank you for purchasing the Phantom Double-Ended Lighting System. Setup is the same for each
system: Open, Enclosed and Super Deep.
WARNING: FAILURE TO FOLLOW OUR GUIDELINES COULD RESULT IN ELECTRICAL SHOCK. Do
not touch, move, spray, or clean your light fixture when it is plugged in. Allow it to cool down before
handling. Recommended mounting clearance for your fixture is 8"-12"on all sides. Do not mount
directly to any surface. Make sure to disconnect the power when changing the lamp.
INITIAL SETUP
These systems based on the 50 Series ballasts are hard-wired, all-in-one systems. Therefore the
primary initial setup task is to create secure hanging for the system using its integrated hangers and
your chosen method of safe fixture suspension.
PHOTO A PHOTO C
PHOTO B
LAMP INSTALLATION
1. Open both lamp holders by sliding them outwards and away from the center of the fixture, as
shown in PHOTO A.
Do not apply excessive force when installing lamp.
NOTE: The bulb must be oriented so that the high voltage wire end/lead (the end near the getter,
which is the small square tab attached to the wire loop) is installed in the socket end closest to the
ballast as seen in DIAGRAM A.
2. Also be sure that the bulb is oriented so that the burner filament (the long wire that runs
along the full length of the arc tube) is positioned upward, facing the top inside surface of the
reflector.
3. Ensure that the wire ends/leads are not bent or frayed, as this will prevent proper installation.
Begin by installing the double-ended lamp within the lamp holders shown in PHOTOS A, B & C.
4. The wire ends/leads must be fully seated as shown (PHOTOS D & E) before sliding each socket
end closed.
5. After sliding the socket ends closed, be certain that there is no gap between the edge of the
sliding section and the part it meets at the end of the slide path. Once lamp is positioned
correctly, slide the lamp holder inward toward the center of the bulb to secure and lock the
lamp in place as shown in PHOTOS F & G.
PLEASE NOTE: Do not force the lamp holders closed. This could cause damage to both the lamp and
lamp holders. Do not handle lamp with bare hands. Always wear surgical or cloth gloves whenever
possible when handling lamp to minimize fingerprints and oils left on the lamp. If the lamp needs
cleaning after installation, use a soft dry cotton cloth to wipe off fingerprints/skin oils.
2

Anode
(closest to ballast - High Voltage)
Getter
(absorbs lamp impurities)
Burner Filament
(always position up)
Triple Capacitor
Cathode
(Neutral)
Arc Tube Quartz Outer Jacket
DIAGRAM A
PHOTO F PHOTO G
PHOTO E
PHOTO D
HANGING THE FIXTURE
1. Make sure your unit is unplugged.
2. Hang the fixture from a strong cord, chain or our rope ratchet hangers. Using the desired clip,
one attaches to the integrated hanger located on the ballast (rear) and the other from the
integrated hanger on the reflector (front). Make sure you have hooks solidly screwed into the
studs in the ceiling. If you cannot locate the studs, insert expansion anchors into the ceiling. The
hooks should be rated to hold at least 50 lbs each.
3

The Phantom Ballast Commercial DE is an ideal ballast choice for efficient growing. It was created
with state-of-the-art microprocessor technology to utilize the industry’s double-ended 1000W and
750W HPS lamps.
This ballast (and all 40/50 Series Phantom Ballasts) includes a Control Port on the front panel which
allows connection to and data communication with the Autopilot PX1 Lighting Controller via USB.
Use with the PX1 is optional—the 40/50 Series ballasts operate perfectly with standard manual
control when not connected to a PX1.
WARNINGS
• This ballast and the Control Port are compatible only with the Autopilot PX1 Lighting
Controller. Do not connect any other device to the Control Port. Any attempt to connect it to
an unrelated device or control it with an incompatible controller may result in damage to the
ballast and will void the warranty.
• Use this ballast in greenhouses or indoor applications only. Position it in an area away from
excessive heat or contact with liquids.
• This ballast does not rely on the luminaire enclosure for protection against accidental contact
with live parts.
• Disconnect the ballast from the power supply before performing any maintenance, lamp
changes, or other modifications.
• Contact the retailer or distributor for service if the ballast does not work after confirming the
power connection, output connection, and bulb operation.
• Opening the ballast will void the warranty.
• This product may cause interference to radio equipment and should not be installed near
maritime safety communications equipment or other critical navigation or communication
equipment operating between 0.45-30 MHz.
INSTALLATION AND CONNECTION
For proper lamp break-in, we recommend that you run the ballast and bulb at 100% power for at
least 12 straight hours after initial startup. This will improve lamp life and performance.
1. Find a suitable location for the ballast with sufficient cooling and away from any heat source.
2. Install the lamp firmly into the lamp socket of the reflector- see LAMP INSTALLATION.
3. Remove the power cord from the box. Plug the power cord into the ballast.
4. Plug the power cord into the power source (electrical outlet).
5. Once the lamp has fired, set your desired wattage output level. Please note that the ballast
decreases or increases output gradually to protect the lamp, so you might not see an instant
increase upon changing your output percentage.
BALLAST OVERVIEW
4

NOTES ON VARIABLE OUTPUT CONTROL
• When a USB cable is connected to the ballast’s control port, manual selection of wattage output
is defeated. The power-level LEDs surrounding the variable output button on the bottom panel
will go dark, and the LED labeled “PX1” will go on. When/if the USB cable is disconnected from
the control port, output control is returned to the variable output button after a short delay,
indicated by the LEDs becoming active again after start-up.
• Press the variable output button to cycle through the wattage levels. The appropriate LED
indicator will light up to indicate selected wattage level (varies for 750W and 1000W models).
• This ballast has built-in hot-restrike programming to protect the lamp and ballast in the event
of the ballast turning off unexpectedly. The ballast will not attempt to restart a hot lamp for
at least 15 minutes. If your lamp fails to start immediately, DO NOT cycle the power on and
off. This can damage the lamp and ballast. If after 30 minutes your lamp is still not lit, shut off
power to the ballast, and reconnect. This will begin the startup sequence again.
DEFINITION OF TERMS
Main Voltage – Rated input voltage range for the ballast.
Operating Voltage Range – The acceptable operating range for input voltage to the ballast.
Deviations from the rated numbers may result in decreased ballast performance and additional case
generated heat.
Max Input Power – Maximum possible wattage draw of the ballast.
Amperage – Input current or draw.
Power Factor – A measurement of how effectively the ballast converts electrical current to useful
power output, in this case, output to the lamp. Power factor is measured between 0-1; the closer you
get to 1, the more effective the circuit is said to be. The ballast’s power factor is greater than .99.
Ignitor Voltage – Ballast output during ignition sequence.
THD (Total Harmonic Distortion) – A measurement of all harmonics present in a circuit. The higher
the number, the more stress is applied to internal parts, the lamp, and the power grid. Generally, a
number below 10% is considered desirable in an electronic ballast application.
CF (Crest Factor) – A measurement of how“clean”the ballast power output wave is. A perfectly
clean output sine wave would have a CF of 1.414. Given that some harmonics must exist in an
electrical system, the crest factor must always be higher than 1.414. Therefore, the closer the ballast
is to a CF of 1.414, the easier it is on the lamp.
ta (Ambient Temperature) – Maximum rated ambient temperature for the ballast area. Excessive
ambient temperature can result in ballast failure, safety shutdown, or lamp failure.
tc (Case Temperature) – Maximum temperature that the case of the ballast should reach. If the case
temperature exceeds this number, the ballast may be malfunctioning or the ambient temperature
may exceed the rating.
5

BALLAST LED STATUS INDICATORS
STATUS DIMMING BUTTON SELECTED POWER LED
Warm Up On Slow Flash
Normal Operaon On On
Stand By Slow Flash Slow Flash
Ballast Fault O O
Lamp Fault O Rapid Flash
End of Life Lamp Indicator Rapid Flash O
Connecon Error Flash X 1 O
High Input Voltage Flash X 2 On
Low Input Voltage Flash X 3 On
Over Temperature Flash X 4 On
PHANTOM 50 SERIES BALLAST ELECTRICAL SPECIFICATIONS
Model Watts Main
Voltage
Operating
Voltage
Range
Max
Input
Power
Output Power Settings Power
Factor
Ignitor
Voltage THD CF ta tc
PHB5010 1000W 120/240V 110-265V 1246W 600W-750W-825W-1000W-1150W > 0.98 3-5 kV < 8% 1.414-1.6 40°C/104°F 70°C/158°F
PHB5015 1000W 208/240V 185-265V 1236W 600W-750W-825W-1000W-1150W > 0.98 3-5 kV < 8% 1.414-1.6 40°C/104°F 70°C/158°F
PHB5020 1000W 277V 255-300V 1236W 600W-750W-825W-1000W-1150W > 0.98 3-5 kV < 8% 1.414-1.6 40°C/104°F 70°C/158°F
PHB5030 1000W 480V 450-510V 1215W 600W-750W-825W-1000W-1150W > 0.98 3-5 kV < 8% 1.414-1.6 40°C/104°F 70°C/158°F
PHB5040 750W 120/240V 110-265V 902W 400W-500W-600W-750W-825W > 0.98 3-5 kV < 8% 1.414-1.6 40°C/104°F 70°C/158°F
Model
BALLAST INPUT AMPERAGE REFERENCE
PHB5010 Imax 120/240V 1150W 120/240V 1000W 120/240V 825W 120/240V 750W 120/240V 600W 120/240V
10.5A/5.3A 10.2A/5.1A 8.9A/4.5A 7.4A/3.7A 6.7A/3.3A 5.4A/2.7A
PHB5015 Imax 208/240V 1150W 208/240V 1000W 208/240V 825W 208/240V 750W 208/240V 600W 208/240V
6.0A/5.3A 5.8A/5.1A 5.1A/4.4A 4.2A/3.7A 3.9A/3.3A 3.1A/2.7A
PHB5020 Imax 277V 1150W 277V 1000W 277V 825W 277V 750W 277V 600W 277V
4.6A 4.4A 3.8A 3.2A 2.9A 2.3A
PHB5030 Imax 480V 1150W 480V 1000W 480V 825W 480V 750W 480V 600W 480V
2.6A 2.5A 2.2A 1.8A 1.6A 1.3A
PHB5040 Imax 120/240V 825W 120/240V 750W 120/240V 600W 120/240V 500W 120/240V 400W 120/240V
7.6A/3.8A 7.4A/3.7A 6.7A/3.3A 5.4A/2.7A 4.5A/2.2A 3.6A/1.8A
Variable Output Button Selected Power LEDs
ELECTRICAL SPECIFICATIONS
6

Each ballast MUST be wired to the main’s neutral line back to the circuit.
DO NOT “daisy-chain”a neutral line with any other ballast.
RESIDENTIAL VOLTAGES - SINGLE PHASE POWER
COMMERCIAL VOLTAGES - THREE PHASE POWER
RECOMMENDED WIRING DIAGRAMS
7

1. Environmental Controllers
• When setting restrike delays with your environmental controller, it is best to set a restrike delay
at 20 minutes or longer to prevent constant restrikes throughout the day.
• When installing your controller, it is best to program the controller for a staggered start with 40
luminaires or less on each start.
• It is best to use special HID relays and high inrush circuit breakers to ensure proper
performance.
• Lighting sub-panels should have a fan installed to prevent high heat of the sub-panel and
optimum performance.
2. Autopilot PX1 Controller
The Autopilot PX1 controller is designed to work with the Phantom Commercial DE Electronic
Ballast. Follow the PX1 Controller instructions for proper operation and to avoid ballast damage.
Typical setup for the PX1 Digital Lighting Controller is shown below.
PROPER OPERATING ENVIRONMENT
• Always provide a well-ventilated environment where ambient temperatures do not exceed
40°C (104°F) regardless of whether the ballasts are in operation or off. Excessive temperatures
can inhibit performance and may cause damage or shorten the life of the ballasts and void the
warranty.
• Do not run or store lights in the greenhouse unless proper environmental cooling systems
are in operation. Greenhouses that are “shut down” can record excessively high temperatures
resulting in premature equipment failure.
• When calculating cooling needs for your greenhouse, take into consideration the excessive
heat that can be shed by HID lighting.
• This ballast is intended for indoor or greenhouse use only. Do not run lights where water will
come in direct contact with the ballast or lamp.
Controls up to 256
Ballasts per Zone
Controls up to 256
Ballasts per Zone
WORKING WITH OTHER EQUIPMENT
8

Replacing Lamps
It is recommended to replace a nonworking lamp immediately. Failure to do so could damage the
ballast or components over time.
Never remove a lamp when a ballast is receiving power. Never have a powered ballast without
a lamp inserted in the socket. This can be both dangerous and harmful to the ballast. Electronic
ballasts may shut off if this occurs.
Lamp Replacement Steps
• Disconnect power to the ballast.
• Make sure that the lamp is cool to prevent burns.
• Remove and replace the suspected bad lamp with a known working lamp.
• Make sure the lamp is securely installed into the lamp holders to ensure proper performance.
Failure to properly install the lamp can reduce performance and can cause lamp and ballast
failures.
• Power the ballast. The lamp should immediately start. If it does not, allow 3 minutes for the
ballast to attempt to re-strike the lamp. Some lamps may require a burn-in period of 12 hours
to ensure proper performance and consistent starting.
• If the lamp does not ignite, check the troubleshooting section or consult a PARsource/
Hydrofarm representative.
Tracking Performance
It is best to map out the lights by location to track any maintenance or replacement data. Consult
PARsource/Hydrofarm for examples of product mapping.
TIPS
• The lamp may require 10-30 minutes cooling time before restarting.
• After you plug the reflector in, the bulb may require several minutes to reach its full brightness. In the
event of a momentary power interruption, the bulb will not restart immediately.
• Some variation in the color of light emitted by the bulb is not unusual, especially in the first 100
hours of operation.
• Never pull the cord to unplug the reflector, pull the plug only.
• Avoid scratching the bulb, subjecting it to undue pressure, or getting it wet when it is hot; these
actions may cause the bulb to break.
• In the event of bulb breakage, immediately unplug the reflector to prevent exposure to ultraviolet
energy, which may be harmful to eyes and skin.
• Keep room temperature below 95°F, with adequate air circulation by fan in the growing area.
• The DE lamp produces very high-intensity light and was originally designed for commercial
growing operations. Please take care to consider proximity to plants when installing your fixture.
GENERAL CARE & MAINTENANCE
9

TROUBLESHOOTING
General Information
Do NOT open the ballast’s chamber without consulting a PARsource/Hydrofarm representative first.
Should a failure occur, please contact your distributor or PARsource/Hydrofarm for a replacement or
repair on any products with an active warranty.
LED Indicators
This ballast comes with smart LED indicators on the ballast that can help you with diagnosis. The
ballast must be powered for the indicators to work. See the chart on Page 11 for more details.
Electronic ballasts come with safety shut-offs. A non-working ballast may be in the shut-off mode. To
reset the shut-off, turn off the power to the ballast for a minimum of 15 minutes. Restart the ballast.
If the ballast does not start, review the basic diagnosis steps or consult with a PARSource/Hydrofarm
representative.
BASIC DIAGNOSIS STEPS
How to identify whether the issue is with the bulb or the ballast:
• Turn on the lights
• Identify which lights are not on (the locations should be mapped)
• Make sure there is power to the ballast (you can check this with a multimeter at the receptacle)
• Is the circuit live?
• Is the ballast plugged in or properly wired?
• Make sure ballast and reflector cords are securely connected
• Make sure lamps are securely installed into the lamp holders
• Cut power to the ballast
• Remove lamp and replace with a known working lamp
• Repower the ballast
If lamp ignites, then the original lamp is bad. If the lamp does not work, then replace the ballast.
NOTE: When you repower the ballasts, they may not restike immediately. Wait up to 15 minutes to
make sure the lamps have had enought time to restrike.
10

COMMON SYMPTOMS (DE LAMPS)
Lamp flickering
Erratic starting
Slow Starting
Dim Lamp (Low Light)
Lamp not lighting
Possible Reason How to Diagnose
lllll
Bad lamp Place a known working lamp in the ballast. If it does not flicker or
have erratic start, the original lamp is bad.
l
Lamp not installed properly Check to see if lamp is properly and securely installed.
lll
Lamp / ballast incompatibility Try another lamp brand.
l l l
Inconsistent current Electronic ballast: Is the line conditioned.
l l
Lamp not “burned in” “Burn in”(run the lamp for 24 hours).
l l l l
Old lamp/excessive use of lamp Check the rated hours: Has it been run 60% of the rated hours?
If yes, try a new lamp.
l
Possible wrong lamp type for ballast Try another lamp type or confirm proper ballast for lamp type.
l
Incorrect wattage for ballast Confirm proper wattage for blast and lamp.
l l
No power Check circuit panel and power cord connections.
l l
Bad fuse/circuit If on panel, replace. If on the ballast, replace.
l
Bad ballast (failure) Place lamp in known working ballast. If the lamp works, the
ballast is bad.
11

SYSTEM DIMENSIONS
750W/1000W 120V/240V OPEN SYSTEM DIMENSIONS - PHDEOK12/PHDEOK72
233mm
9.20"
569mm
22.40"
259mm
10.20"
211mm
8.30"
PHDEOK12
OPEN SYSTEM 1000W 120V/208V/240V
508mm
20.0"
1000W 208V/240V OPEN SYSTEM DIMENSIONS - PHDEOK11,PHDEOK13, PHDEOK15
PHDEOK11
OPEN SYSTEM 1000W 208V/240V
211mm
8.30"
570mm
22.50"
229mm
9.0"
233mm
9.20"
508mm
20.0"
12

SYSTEM DIMENSIONS
750W/1000W 120V/240V ENCLOSED SYSTEM DIMENSIONS - PHDESK12/PHDESK72
PHDESK12
ENCLOSED SYSTEM 1000W 120V/208V/240V
211mm
8.30"
570mm
22.50"
259mm
10.20"
275mm
10.80"
279mm
11.0"
508mm
20.0"
1000W 208V/240V OPEN SYSTEM DIMENSIONS - PHDESK11, PHDESK13, PHDESK15
PHDESK11
ENCLOSED SYSTEM 1000W 208V/240V
211mm
8.30"
275mm
10.80"
249mm
9.80"
570mm
22.50"
229mm
9.0"
508mm
20.0"
13

SYSTEM DIMENSIONS
750W/1000W 120V/240V SUPER DEEP SYSTEM DIMENSIONS - PHDEDK12/PHDEDK72
302mm
11.90"
570mm
22.50"
241mm
9.50"
259mm
10.20"
PHDEDK12
SUPER DEEP SYSTEM 1000W 120V/208V/240V
211mm
8.30" 508mm
20.0"
1000W 208V/240V SUPER DEEP SYSTEM DIMENSIONS - PHDEDK11
241mm
9.50"
570mm
22.50"
211mm
8.30"
229mm
9.0"
272mm
10.70"
PHDEDK11
SUPER DEEP SYSTEM 1000W 208V/240V
508mm
20.0"
14

POLAR DIAGRAMS
PHANTOM DE OPEN SYSTEM  PHDEOK11
CANDELA DISTRIBUTION
20500
41000
61500
0˚15˚ 30˚
45˚45˚
60˚ 60˚
75˚75˚
90˚90˚
15˚30˚
0⁰
45⁰
90⁰
PHANTOM DE SUPER DEEP  PHDEDK11
CANDELA DISTRIBUTION
0⁰
45⁰
90⁰
5°5° 10°10° 15°15° 20°20° 25°25°
30°
35°
40°
45°
50°
55°
60°
65°
70°
75°
80°
85°
90°
30°
35°
40°
45°
50°
55°
60°
65°
70°
75°
80°
85°
90°
°0
10188
20376
30565
40753
50941
61129
71318
81506
91694
PHANTOM DE ENCLOSED  PHDESK11
20000
40000
60000
0˚15˚ 30˚
45˚45˚
60˚ 60˚
75˚75˚
90˚90˚
15˚30˚
CANDELA DISTRIBUTION
0⁰
45⁰
90⁰
15

Hydrofarm.com
WARRANTY
PHANTOM DOUBLE-ENDED LIGHTING SYSTEMS Instructions revised - February 24, 2017 2:26 PM
LIMITED WARRANTY
Hydrofarm warrants the Phantom Double-Ended Lighng System to be free from defects in materials
and workmanship. The warranty term is for 3 years beginning on the date of purchase. Misuse,
abuse, or failure to follow instrucons is not covered under this warranty. Hydrofarm’s warranty
liability extends only to the replacement cost of the product. Hydrofarm will not be liable for any
consequenal, indirect, or incidental damages of any kind, including lost revenues, lost prots,
or other losses in connecon with the product. Some states do not allow limitaon on how long
an implied warranty lasts or the exclusion of incidental or consequenal damages, so the above
limitaons or exclusions may not apply to you. Hydrofarm will, at our discreon, repair or replace the
Phantom Double-Ended Lighng System covered under this warranty if it is returned to the original
place of purchase. To request warranty service, please return the Phantom Double-Ended Lighng
System, with original sales receipt and original packaging, to your place of purchase. The purchase
date is based on your original sales receipt.
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