Hypertherm SmartSYNC 059719 Manual

SmartSYNC™ Torches
Service Parts and Procedures Guide
810460 – REVISION 0
ENGLISH

Powermax, SYNC, SmartSYNC, FastConnect, and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the
United States and other countries. All other trademarks are the property of their respective holders.
Environmental stewardship is one of Hypertherm’s core values.www.hypertherm.com/environment
© 2022 Hypertherm, Inc. 100% Associate-owned.

Hypertherm, Inc.
Hanover, NH 03755 USA
www.hypertherm.com
SmartSYNC Torches
Service Parts and Procedures Guide
810460
REVISION 0
ENGLISH
Original instructions
August 2022

Hypertherm, Inc.
21 Great Hollow Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
[email protected] (Main Office)
800-643-9878 Tel (Technical Service)
[email protected] (Technical Service)
800-737-2978 Tel (Customer Service)
[e-mail] (Customer Service)
Hypertherm México, S.A. de C.V.
52 55 5681 8109 Tel
52 55 5681 7978 Tel
[e-mail] (Technical Service)
Hypertherm Plasmatechnik GmbH
Sophie-Scholl-Platz 5
63452 Hanau
Germany
00 800 33 24 97 37 Tel
00 800 49 73 73 29 Fax
31 (0) 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
[email protected] (Technical Service)
Hypertherm (Singapore) Pte Ltd.
Solaris @ Kallang 164
164 Kallang Way #03-13
Singapore 349248, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
[email protected] (Marketing)
[email protected] (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
[email protected] (Main Office)
[email protected] (Technical Service)
Hypertherm Europe B.V.
Vaartveld 9, 4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 (0) 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
[email protected] (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
B301, 495 ShangZhong Road
Shanghai, 200231
PR China
86-21-80231122 Tel
86-21-80231120 Fax
86-21-80231128 Tel (Technical Service)
[email protected] (Technical Service)
South America & Central America: Hypertherm Brasil Ltda.
Rua Bras Cubas, 231 – Jardim Maia
Guarulhos, SP – Brasil
CEP 07115-030
55 11 2409 2636 Tel
[email protected] (Technical Service)
Hypertherm Korea Branch
#3904. APEC-ro 17. Heaundae-gu. Busan.
Korea 48060
82 (0)51 747 0358 Tel
82 (0)51 701 0358 Fax
[email protected] (Marketing)
[email protected] (Technical Service)
Hypertherm Pty Limited
GPO Box 4836
Sydney NSW 2001, Australia
61 7 3103 1695 Tel
61 7 3219 9010 Fax
[email protected] (Main Office)
[email protected] (Technical Service)
Hypertherm (India) Thermal Cutting Pvt. Ltd
A-18 / B-1 Extension,
Mohan Co-Operative Industrial Estate,
Mathura Road, New Delhi 110044, India
91-11-40521201/ 2/ 3 Tel
91-11 40521204 Fax
[email protected] (Main Office)
[email protected] (Technical Service)
For training and education resources, go to the Hypertherm Cutting Institute (HCI) online at
www.hypertherm.com/hci.

ENGLISH
WARNING! Before operating any Hypertherm equipment, read the safety
instructions in your product’s manual, the Safety and Compliance Manual (80669C),
Waterjet Safety and Compliance Manual (80943C), and Radio Frequency Warning
Manual (80945C). Failure to follow safety instructions can result in personal injury
or in damage to equipment.
Copies of the manuals can come with the product in electronic and printed formats.
Electronic copies are also on our website. Many manuals are available in multiple
languages at www.hypertherm.com/docs.
BG (БЪЛГAPCКИ/BULGARIAN)
ПРЕДУПРЕЖДЕНИЕ! Преди да работите с което и да е оборудване
Hypertherm, прочетете инструкциите за безопасност в ръководството на вашия
продукт, „Инструкция за безопасност и съответствие“ (80669C), „Инструкция
за безопасност и съответствие на Waterjet“ (80943С) и „Инструкция
за предупреждение за радиочестота“ (80945С).
Продуктът може да е съпроводен от копия на ръководствата в електронен
и в печатен формат. Тези в електронен формат са достъпни също на уебсайта
ни. Много ръководства са налице на няколко езика
на адрес www.hypertherm.com/docs.
CS (ČESKY/CZECH)
VAROVÁNÍ! Před uvedením jakéhokoli zařízení Hypertherm do provozu si přečtěte
bezpečnostní pokyny v příručce k produktu a v Manuálu pro bezpečnost
a dodržování předpisů (80669C), Manuálu pro bezpečnost a dodržování
předpisů při řezání vodním paprskem (80943C) a Manuálu varování ohledně
rádiových frekvencí (80945C).
Kopie příruček mohou být součástí dodávky produktu, a to v elektronické i tištěné
formě. Elektronické kopie jsou k dispozici i na našich webových stránkách. Mnoho
příruček je k dispozici v různých jazycích na stránce www.hypertherm.com/docs.
DA (DANSK/DANISH)
ADVARSEL! Inden Hypertherm udstyr tages i brug skal sikkerhedsinstruktionerne
i produktets manual og i Manual om sikkerhed og overholdelse af krav (80669C),
Manual om sikkerhed og overholdelse af krav for vandstråleskæring (80943C),
og Manual om radiofrekvensadvarsel (80945C), gennemlæses.
Kopier af manualerne kan leveres med produktet i elektronisk og trykt format.
Elektroniske kopier findes også på vores hjemmeside. Mange manualer
er tilgængelige på flere sprog på www.hypertherm.com/docs.
DE (DEUTSCH/GERMAN)
WARNUNG! Bevor Sie ein Hypertherm-Gerät in Betrieb nehmen, lesen Sie bitte die
Sicherheitsanweisungen in Ihrer Bedienungsanleitung, das Handbuch für Sicherheit
und Übereinstimmung (80669C), das Handbuch für Sicherheit und Compliance bei
Wasserstrahl-Schneidanlagen (80943C) und das Handbuch für Hochfrequenz-
Warnung (80945C).
Bedienungsanleitungen und Handbücher können dem Gerät in elektronischer Form
oder als Druckversion beiliegen. In elektronischer Form liegen sie auch auf unserer
Website vor. Viele Handbücher stehen in verschiedenen Sprachen auf
www.hypertherm.com/docs zur Verfügung.
ES (ESPAÑOL/SPANISH)
¡ADVERTENCIA! Antes de operar cualquier equipo Hypertherm, lea las
instrucciones de seguridad del manual de su producto, del Manual de seguridad
y cumplimiento (80669C), del Manual de seguridad y cumplimiento en corte con
chorro de agua (80943C) y del Manual de advertencias de radiofrecuencia
(80945C).
El producto puede incluir copias de los manuales en formato digital e impreso.
Las copias digitales también están en nuestra página web. Hay diversos manuales
disponibles en varios idiomas en www.hypertherm.com/docs.
ET (EESTI/ESTONIAN)
HOIATUS! Enne Hyperthermi mis tahes seadme kasutamist lugege läbi toote
kasutusjuhendis olevad ohutusjuhised ning Ohutus- ja vastavusjuhend (80669C),
Veejoa ohutuse ja vastavuse juhend (80943C) ja Raadiosageduse hoiatusjuhend
(80945C). Ohutusjuhiste eiramine võib põhjustada vigastusi ja kahjustada
seadmeid.
Juhiste koopiad võivad tootega kaasas olla elektrooniliselt või trükituna.
Elektroonilised koopiad on saadaval ka meie veebilehel. Paljud kasutusjuhendid
on erinevates keeltes saadaval veebilehel www.hypertherm.com/docs.
FI (SUOMI/FINNISH)
VAROITUS! Ennen minkään Hypertherm-laitteen käyttöä lue tuotteen
käyttöoppaassa olevat turvallisuusohjeet, turvallisuuden ja vaatimustenmukaisuuden
käsikirja (80669C), vesileikkauksen turvallisuuden ja vaatimustenmukaisuuden
käsikirja (80943C) ja radiotaajuusvaroitusten käsikirja (80945C).
Käyttöoppaiden kopiot voivat olla tuotteen mukana sähköisessä ja tulostetussa
muodossa. Sähköiset kopiot ovat myös verkkosivustollamme. Monet käyttöoppaat
ovat myös saatavissa useilla kielillä www.hypertherm.com/docs.
FR (FRANÇAIS/FRENCH)
AVERTISSEMENT! Avant d’utiliser tout équipement Hypertherm, lire les consignes
de sécurité dumanuel de votre produit, duManuel de sécurité et de conformité
(80669C), du Manuel de sécurité et de conformité du jet d’eau (80943C)
et du Manuel d'avertissement relatif aux radiofréqunces (80945C).
Les exemplaires des manuels qui accompagnent le produit peuvent être sous forme
électronique ou papier. Les manuels sous forme électronique se trouvent également
sur notre site Internet. Plusieurs manuels sont offerts en plusieurs langues
àwww.hypertherm.com/docs.
GR (ΕΛΛΗΝΙΚΆ/GREEK)
ΠΡΟΕΙΔΟΠΟΙΗΣΗ! Πριν θέσετε σε λειτουργία οποιονδήποτε εξοπλισμό της
Hypertherm, διαβάστε τις οδηγίες ασφαλείας στο εγχειρίδιο του προϊόντος και στο
εγχειρίδιο ασφάλειας και συμμόρφωσης (80669C), στο εγχειρίδιο ασφάλειας και
συμμόρφωσης του waterjet (80943C) και στο εγχειρίδιο προειδοποιήσεων για τις
ραδιοσυχνότητες (80945C).
Το προϊόν μπορεί να συνοδεύεται από αντίγραφα των εγχειριδίων σε ηλεκτρονική
και έντυπη μορφή. Τα ηλεκτρονικά αντίγραφα υπάρχουν επίσης στον ιστότοπό μας.
Πολλά εγχειρίδια είναι διαθέσιμα σε διάφορες γλώσσες στο
www.hypertherm.com/docs.
HU (MAGYAR/HUNGARIAN)
VIGYÁZAT! Mielőtt bármilyen Hypertherm berendezést üzemeltetne,
olvassa el a biztonsági információkat a termék kézikönyvében, a Biztonsági
és szabálykövetési kézikönyvben (80669C), a Vízsugaras biztonsági
és szabálykövetési kézikönyvben (80943C) és a Rádiófrekvenciás
figyelmeztetéseket tartalmazó kézikönyvben (80945C).
A termékhez a kézikönyv példányai elektronikus és nyomtatott formában is mellékelve
lehetnek. Az elektronikus példányok webhelyünkön is megtalálhatók. Számos
kézikönyv áll rendelkezésre több nyelven a www.hypertherm.com/docs weboldalon.
ID (BAHASA INDONESIA/INDONESIAN)
PERINGATAN! Sebelum mengoperasikan peralatan Hypertherm, bacalah petunjuk
keselamatan dalam manual produk Anda, Manual Keselamatan dan Kepatuhan
(80669C), Manual Keselamatan dan Kepatuhan Jet Air (80943C), dan Manual
Peringatan Frekuensi Radio (80945C). Kegagalan mengikuti petunjuk keselamatan
dapat menyebabkan cedera pribadi atau kerusakan pada peralatan.
Produk mungkin disertai salinan manual atau petunjuk dalam format elektronik
maupun cetak. Salinan elektronik juga tersedia di situs web kami. Berbagai manual
tersedia dalam beberapa bahasa di www.hypertherm.com/docs.
IT (ITALIANO/ITALIAN)
AVVERTENZA! Prima di usare un’attrezzatura Hypertherm, leggere le istruzioni sulla
sicurezza nel manuale del prodotto, nel Manuale sulla sicurezza e la conformità
(80669C), nel Manuale sulla sicurezza e la conformità Waterjet (80943C) e nel
Manuale di avvertenze sulla radiofrequenza(80945C).
Copie del manuale possono accompagnare il prodotto in formato cartaceo
o elettronico. Le copie elettroniche sono disponibili anche sul nostro sito web. Molti
manuali sono disponibili in diverse lingue all’indirizzo www.hypertherm.com/docs.
JA (日本語/JAPANESE)
警告 ! Hypertherm 機器を操作する前に、この製品説明書にある安全情報、「安全
とコンプライアンスマニュアル」(80669C) 、「ウォータージェットの安全とコ
ンプライアンス」(80943C)、「高周波警告」(80945C) をお読みください。
説明書のコピーは、電子フォーマット、または印刷物として製品に同梱されて
います。電子コピーは当社ウェブサイトにも掲載されています。説明書の多く
はwww.hypertherm.com/docs にて複数の言語でご用意しています。
KO (뼑뼑霢꽩 KOREAN)
陲隕+\SHUWKHUP녚ꟹꌱꩡ끞뼍韥놹꾅뇑븽꫙ꐺ꫑꿵껽놹ꗄ鞑뇊늵ꯍ
꫙ꐺ꫑&낁뫥뇤껽놹ꗄ鞑뇊늵ꯍ꫙ꐺ꫑&鞭ꍡ隕ꓩ꫕늱볁ꯍ
陲隕꫙ꐺ꫑&꾅驍꿵넽鱉껽놹덵렝냹넲냱겢겑꿙
놹녅뿊겒隱넭ꭹ鷑뿊겒냱ꈑ꫙ꐺ꫑ꩡꚭ넩뇑븽隱뼝颍뇑險鷕ꯍ넽걪鱽鲙
놹녅ꩡꚭ鵹+\SHUWKHUP낮ꩡ넩뱭꾅꫑ꚩ겙ꯍ넽냱ꐥ꫙ꐺ꫑ꩡꚭ냵
www.hypertherm.com/docs꾅꫑꾡ꆡ꽭꽩ꈑ뇑險鷞鱽鲙
NE (NEDERLANDS/DUTCH)
WAARSCHUWING! Lees voordat u Hypertherm-apparatuur gebruikt
de veiligheidsinstructies in de producthandleiding, in de Veiligheids-
en nalevingshandleiding (80669C) in de Veiligheids- en nalevingshandleiding
voor waterstralen (80943C) en in de Waarschuwingshandleiding radiofrequentie
(80945C).
De handleidingen kunnen in elektronische en gedrukte vorm met het product worden
meegeleverd. Elektronische versies zijn ook beschikbaar op onze website. Veel
handleidingen zijn in meerdere talen beschikbaar via www.hypertherm.com/docs.

NO (NORSK/NORWEGIAN)
ADVARSEL! Før du bruker noe Hypertherm-utstyr, må du lese
sikkerhetsinstruksjonene i produktets håndbok, håndboken om sikkerhet og
samsvar (80669C), håndboken om vannjet sikkerhet og samsvar (80943C),
og håndboken om radiofrekvensadvarsler (80945C).
Eksemplarer av håndbøkene kan følge med produktet i elektronisk og trykt form.
Elektroniske eksemplarer finnes også på nettstedet vårt. Mange håndbøker
er tilgjengelig i flere språk på www.hypertherm.com/docs.
PL (POLSKI/POLISH)
OSTRZEŻENIE! Przed rozpoczęciem obsługi jakiegokolwiek systemu
firmy Hypertherm należy się zapoznać z instrukcjami bezpieczeństwa zamieszczonymi
w podręczniku produktu, w podręczniku bezpieczeństwa i zgodności (80669C),
podręczniku bezpieczeństwa i zgodności systemów strumienia wody (80943C)
oraz podręczniku z ostrzeżeniem o częstotliwości radiowej (80945C).
Do produktu mogą być dołączone podręczniki użytkownika wformie elektronicznej
idrukowanej. Kopie elektroniczne znajdują się również wnaszej witrynie internetowej.
Wiele podręczników jest dostępnych wróżnych językach pod adresem
www.hypertherm.com/docs.
PT (PORTUGUÊS/PORTUGUESE)
ADVERTÊNCIA! Antes de operar qualquer equipamento Hypertherm,
leia as instruções de segurança no manual do seu produto, no Manual
de Segurança e de Conformidade (80669C), no Manual de Segurança
e de Conformidade do Waterjet (80943C) e no Manual de Advertência
de radiofrequência (80945C).
Cópias dos manuais podem vir com o produto nos formatos eletrônico e impresso.
Cópias eletrônicas também são encontradas em nosso website. Muitos manuais
estão disponíveis em vários idiomas em www.hypertherm.com/docs.
RO (ROMÂNĂ/ROMANIAN)
AVERTIZARE! Înainte de utilizarea oricărui echipament Hypertherm, citiți
instrucțiunile de siguranță din manualul produsului, manualul de siguranță
și conformitate (80669C), manualul de siguranță și conformitate Waterjet (80943C)
și din manualul de avertizare privind radiofrecvența (80945C).
Produsul poate fi însoțit de copii ale manualelor în format tipărit și electronic.
Exemplarele electronice sunt disponibile și pe site-ul nostru web.
Numeroase manuale sunt disponibile în mai mult limbi la adresa:
www.hypertherm.com/docs.
RU (PУССКИЙ/RUSSIAN)
БЕРЕГИСЬ! Перед работой с любым оборудованием Hypertherm ознакомьтесь
с инструкциями по безопасности, представленными в руководстве, которое
поставляется вместе с продуктом, в Руководстве по безопасности и
соответствию (80669С), в Руководстве по безопасности и соответствию для
водоструйной резки (80943C) и Руководстве по предупреждению о
радиочастотном излучении (80945С).
Копии руководств, которые поставляются вместе с продуктом, могут быть
представлены в электронном и бумажном виде. Электронные копии также
доступны на нашем веб-сайте. Целый ряд руководств доступны на нескольких
языках по ссылке www.hypertherm.com/docs.
SK (SLOVENČINA/SLOVAK)
VÝSTRAHA! Pred použitím akéhokoľvek zariadenia od spoločnosti Hypertherm si
prečítajte bezpečnostné pokyny v návode na obsluhu vášho zariadenia a v Manuáli
o bezpečnosti a súlade s normami (80669C), Manuáli o bezpečnosti a súlade
snormami pre systém rezania vodou (80943C) avManuáli sinformáciami
orádiofrekvencii (80945C).
Návod na obsluhu sa dodáva spolu sproduktom velektronickej atlačenej podobe.
Jeho elektronický formát je dostupný aj na našej webovej stránke. Mnohé znávodov
na obsluhu sú dostupné vo viacjazyčnej mutácii na stránke
www.hypertherm.com/docs.
SL (SLOVENŠČINA/SLOVENIAN)
OPOZORILO! Pred uporabo katerekoli Hyperthermove opreme preberite varnostna
navodila v priročniku vašega izdelka, v Priročniku za varnost in skladnost (80669C),
v Priročniku za varnost in skladnost sistemov rezanja z vodnim curkom (80943C)
in v Priročniku Opozorilo o radijskih frekvencah (80945C).
Izvodi priročnikov so lahko izdelku priloženi v elektronski in tiskani obliki. Elektronski
izvodi so na voljo tudi na našem spletnem mestu. Številni priročniki so na voljo
v različnih jezikih na naslovu www.hypertherm.com/docs.
SR (SRPSKI/SERBIAN)
UPOZORENJE! Pre rukovanja bilo kojom Hyperthermovom opremom pročitajte
uputstva o bezbednosti u svom priručniku za proizvod, Priručniku o bezbednosti
i usaglašenosti (80669C), Priručniku o bezbednosti i usaglašenosti Waterjet
tehnologije (80943C) i Priručniku sa upozorenjem o radio-frekvenciji (80945C).
Уз производ се испоручују копије приручника у електронском или штампаном
формату. Електронске копије су такође доступне на нашем веб-сајту. Многи
приручници су доступни на више језика на адреси www.hypertherm.com/docs.
SV (SVENSKA/SWEDISH)
VARNING! Läs häftet säkerhetsinformationen i din produkts säkerhets- och
efterlevnadsmanual (80669C), säkerhets- och efterlevnadsmanualen för Waterjet
(80943C) och varningsmanualen för radiofrekvenser (80945C) för viktig
säkerhetsinformation innan du använder eller underhåller Hypertherm-utrustning.
Kopior av manualerna kan medfölja produkten i elektroniskt och tryckt format.
Elektroniska kopior finns också på vår webbplats. Många manualer finns på flera
språk på www.hypertherm.com/docs.
THࡗࡩࡠࡩࡷࡎ࡙THAI
࠻ࢀࡩࡳࡌ࡮ࡤࡐ࠸ᕍࡤࡐ࠸ࡩ࡚ࡶࡁᕎ࠾ࡩࡐࡤ࡯ࡒ࠸࡚ࡊᕑ࠹ࡤ࠾+\SHUWKHUPࡎࡨࡼ࠾ࡢࡘࡋࡵࡒ࡚ࡋࡤᕍࡩࡐ࠻ࢀࡩࡴࡐࡧࡐࢀࡩࡋᕎࡩࡐ࠻࡞ࡩࡘ
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ࡴ࡜ࡧ࠻ࡰᕍࡘ࡮ࡤ࠻ࢀࡩࡳࡌ࡮ࡤࡐࡳ࠸࡬ࡻ࡙࡞࠸ࡨࡑ࠻࡞ࡩࡘࡍ࡬ࡻ࡞࡫ࡎ࡙࡯&࠸ࡩ࡚ࡷࡘᕍࡒࡆ࡫ࡑࡨࡌ࡫ࡌࡩࡘ࠻ࢀࡩࡴࡐࡧࡐࢀࡩࡋᕎࡩࡐ࠻࡞ࡩࡘ
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ࡡࢀࡩࡳࡐࡩ࠻ࡰᕍࡘ࡮ࡤࡎࡨࡼ࠾ࡶࡐ࡚ࡰࡒࡴࡑࡑࡤ࡫ࡳ࡜ࡺ࠸ࡎ࡚ࡤࡐ࡫࠸ࡡᕑࡴ࡜ࡧࡴࡑࡑࡡ࡫ࡻ࠾ࡕ࡫ࡘࡕᕑ࠿ࡧࡍࡰ࠸ࡴࡐࡑࡘࡩࡕ࡚ᕎࡤࡘ࠸ࡨࡑ
ࡓ࡜࡫ࡌࡗࡨࡊࡈᕑࡡࢀࡩࡳࡐࡩ࠻ࡰᕍࡘ࡮ࡤࡶࡐ࡚ࡰࡒࡴࡑࡑࡤ࡫ࡳ࡜ࡺ࠸ࡎ࡚ࡤࡐ࡫࠸ࡡᕑ࠹ࡤ࠾ࡓ࡜࡫ࡌࡗࡨࡊࡈᕑࡴ࡜ࡧࡡࢀࡩࡳࡐࡩ࠻ࡰᕍࡘ࡮ࡤࡌᕍࡩ࠾
ࡹࡶࡐࡢ࡜ࡩ࠸ࡢ࡜ࡩ࡙ࡗࡩࡠࡩࡐࡨࡼࡐ࡙ࡨ࠾ࡘ࡬ࡶࡢᕎࡑ࡚࡫࠸ࡩ࡚ࡑࡐࡳ࡞ࡺࡑࡷࡂࡌᕑwww.hypertherm.com/docs
࠹ࡤ࠾ࡳ࡚ࡩࡤ࡬࠸ࡋᕎ࡞࡙
TR (TÜRKÇE/TURKISH)
UYARI! Bir Hypertherm ekipmanını çalıştırmadan önce, ürününüzün kullanım
kılavuzunda, Güvenlik ve Uyumluluk Kılavuzu’nda (80669C), Su Jeti Güvenlik
ve Uyumluluk Kılavuzu’nda (80943C) ve Radyo Frekansı Uyarısı Kılavuzu’nda
(80945C) yer alan güvenlik talimatlarını okuyun.
Kılavuzların kopyaları, elektronik ve basılı formatta ürünle birlikte verilebilir. Elektronik
kopyalar web sitemizde de yer alır. Kılavuzların birçoğu www.hypertherm.com/docs
adresinde birçok dilde mevcuttur.
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ㄉкᨀ׋DŽᖸཊ᡻޼ᴹཊ⿽䈝䀰⡸ᵜˈ䈖㿱 www.hypertherm.com/docs.
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www.hypertherm.com/docsᇭ

SmartSYNC Service Parts and Procedures 810460 7
Contents
1 Before You Begin....................................................................................................................... 11
2 Service Parts ............................................................................................................................. 13
Hand torch parts ................................................................................................................................................. 14
75° and 15° hand torch assemblies ................................................................................................... 14
75° and 15° hand torch exterior parts................................................................................................ 15
75° and 15° hand torch controls ......................................................................................................... 16
75° and 15° hand torch body and O-ring ......................................................................................... 17
75° and 15° hand torch lead and terminal screw ............................................................................ 18
75° and 15° hand torch switches and PCB ..................................................................................... 19
Full-length machine torch parts ....................................................................................................................... 20
Full-length machine torch assemblies ................................................................................................ 20
Full-length machine torch exterior parts............................................................................................. 21
Full-length machine torch body and O-ring ...................................................................................... 22
Full-length machine torch switches and PCB.................................................................................. 23
Full-length machine torch lead and terminal screw......................................................................... 24
Mini machine and 180° robotic torch parts .................................................................................................. 25
Mini machine and 180° robotic torch assemblies ........................................................................... 25
Mini machine and 180° robotic torch exterior parts........................................................................ 26
Mini machine and 180° robotic torch lead and terminal screw.................................................... 27
Mini machine and 180° robotic switch and PCB ............................................................................ 28
Mini machine and 180° robotic torch body and O-ring ................................................................. 29

8810460 Service Parts and Procedures SmartSYNC
90° and 45° robotic torch parts....................................................................................................................... 30
90° and 45° robotic torch assemblies ............................................................................................... 30
90° and 45° robotic torch exterior parts............................................................................................ 31
90° and 45° robotic torch lead and terminal screw........................................................................ 32
90° and 45° robotic switch and PCB ................................................................................................ 33
90° and 45° robotic torch body and O-ring ..................................................................................... 34
Find torch replacement parts by part number .............................................................................................. 35
3 Prepare to Do the Part Replacement .................................................................................... 37
Get the replacement part kit............................................................................................................................. 37
Get the tools ........................................................................................................................................................ 37
Prevent injury to yourself and others .............................................................................................................. 38
Prevent damage to the RF torch PCB........................................................................................................... 38
Disconnect the power from the cutting system ........................................................................................... 39
Remove the Hypertherm cartridge.................................................................................................................. 39
Put a clamp on the torch lead .......................................................................................................................... 40
Remove the left side of the torch handle or shell ........................................................................................ 41
Get a photograph of the torch ......................................................................................................................... 41
4 Hand Torch Part Replacement Procedures .......................................................................... 43
Disassemble the hand torch............................................................................................................................. 44
Before you begin..................................................................................................................................... 44
Remove the components from the torch handle.............................................................................. 44
Disconnect the torch components...................................................................................................... 46
Assemble the hand torch .................................................................................................................................. 49
Connect the torch components........................................................................................................... 49
Install the torch components into the torch handle......................................................................... 52
Do a check of the component positions and wire routing......................................................................... 58
Install the left side of the torch handle ........................................................................................................... 60
5 Full-Length Machine Torch Part Replacement Procedures .............................................. 63
Disassemble the full-length machine torch................................................................................................... 64
Before you begin..................................................................................................................................... 64
Remove the components from the torch shell.................................................................................. 64
Disconnect the torch components...................................................................................................... 66
Assemble the machine torch ............................................................................................................................ 68
Connect the torch components........................................................................................................... 68
Install torch components into the torch shell.................................................................................... 71
Do a check of the component positions and wire routing......................................................................... 74
Install the left side of the torch shell ............................................................................................................... 75

SmartSYNC Service Parts and Procedures 810460 9
6 Mini Machine and Robotic Torch Part Replacement Procedures.................................... 77
Disassemble the mini machine or robotic torch........................................................................................... 78
Before you begin..................................................................................................................................... 78
Remove the components from the torch shell.................................................................................. 79
Disconnect the torch components...................................................................................................... 80
Assemble the mini machine or robotic torch ................................................................................................ 82
Connect the torch components........................................................................................................... 82
Install the torch components into the torch shell............................................................................. 86
Do a check of the component positions and wire routing......................................................................... 89
Install the left side of the torch shell ............................................................................................................... 91
7 Torch Lead Replacement Procedures.................................................................................... 93
Replace the torch quick-disconnect shell..................................................................................................... 93
Before you begin..................................................................................................................................... 93
Remove the torch quick-disconnect shell ......................................................................................... 93
Install the torch quick-disconnect shell.............................................................................................. 94
Replace the torch assembly with lead ........................................................................................................... 95
8 Do a Check of the Torch Assembly ........................................................................................ 97

10 810460 Service Parts and Procedures SmartSYNC

SmartSYNC Service Parts and Procedures 810460 11
Before You Begin
This manual helps you do the following:
Install replacement parts that you already have
Refer to Prepare to Do the Part Replacement on page 37.
Find the part number that you need to order
Refer to Service Parts on page 13.
Refer to Find torch replacement parts by part number on page 35.
For assistance with repairing or replacing internal components, do the following:
1. Get the serial number for your torch from the data plate that is on the torch.
2. Contact your Hypertherm distributor or authorized repair facility.
3. Contact the nearest Hypertherm office shown in the front of this manual.
For related information, refer to the following documents:
Powermax65/85/105 SYNC Troubleshooting Guide (810430)
Powermax65/85 SYNC Service Parts and Procedures Guide (810440)
Powermax105 SYNC Service Parts and Procedures Guide (810450)
Technical documentation is available at www.hypertherm.com/docs.
Technical documentation is current as of the date of its release.
Subsequent revisions are possible.

Before You Begin
1
12 810460 Service Parts and Procedures SmartSYNC

SmartSYNC Service Parts and Procedures 810460 13
Service Parts
Hypertherm recommends that service centers keep all of these parts available for repairs because
these parts are parts necessary for safety or are usually exposed to continuous wear.
Cartridges are not included in this manual. For a list of the cutting and
gouging cartridges available, refer to the Powermax65/85/105 SYNC
Parts Guide (810490).
To find part numbers with kit contents, refer to the following:
Hand torch parts on page 14
Full-length machine torch parts on page 20
Mini machine and 180° robotic torch parts on page 25
90° and 45° robotic torch parts on page 30
To see a list of parts in order by part number, refer to Find torch replacement parts by part
number on page 35.
NOTICE
Genuine Hypertherm parts are factory-recommended parts for your Hypertherm system. Any damage
caused by the use of parts that are not from Hypertherm may not be covered by the Hypertherm
warranty.

Service Parts
2
14 810460 Service Parts and Procedures SmartSYNC
Hand torch parts
75° and 15° hand torch assemblies
Item Part number Description
1059726 75° hand torch assembly with 7.6 m (25 foot) lead*
1059727 75° hand torch assembly with 15 m (50 foot) lead*
1059728 75° hand torch assembly with 23 m (75 foot) lead*
2059723 15° hand torch assembly with 7.6 m (25 foot) lead*
2059724 15° hand torch assembly with 15 m (50 foot) lead*
2059725 15° hand torch assembly with 23 m (75 foot) lead*
* The torch assembly does not include a cartridge. For a full list of the cutting and gouging cartridges available, refer
to the Powermax65/85/105 SYNC Parts Guide (810490).
1
2

Service Parts
2
SmartSYNC Service Parts and Procedures 810460 15
75° and 15° hand torch exterior parts
Item Part
number Description and kit contents
1428856 Kit: Handle for 75° hand torch
101453 Handle for 75° hand torch
075714 Screws for torch handle* (7)
2428855 Kit: Handle for 15° hand torch
101452 Handle for 15° hand torch
075714 Screws for torch handle* (7)
3428863 Kit: Quick-disconnect shell (shell with button – does not include torch lead or connector)
420565 Shell for torch quick-disconnect
220681 Latch with red button
127197 Lever for latch
075714 Screws for shell* (4)
4428148 Kit: Screws for torch handle or quick-disconnect shell
075714 Screws for torch handle or quick-disconnect shell (7)
* Can also be ordered separately as kit 428148 (quantity: 7)
1
2
3
4
4
4
4
1
34
2

Service Parts
2
16 810460 Service Parts and Procedures SmartSYNC
75° and 15° hand torch controls
Item Part
number Description and kit contents
1428873 Kit: Amperage-adjustment control for 75° or 15° hand torch
229847 Amperage-adjustment control for 75° or 15° hand torch
2428871 Kit: Torch-lock slider for 75° or 15° hand torch
229846 Torch-lock slider for 75° or 15° hand torch (with yellow and green label)
3428156 Kit: Trigger
002554 Trigger
027254 Spring for trigger*
005684 Start switch**
075714 Screws for torch handle*** (7)
4428182 Kit: Spring for trigger
027254 Spring for trigger (5)
* Can also be ordered separately as kit 428182 (quantity: 5).
** Can also be ordered separately as kit 428958 (quantity: 1).
*** Can also be ordered separately as kit 428148 (quantity: 7).
1
3
2
1
3
2
1
2
3
4

Service Parts
2
SmartSYNC Service Parts and Procedures 810460 17
75° and 15° hand torch body and O-ring
Item Part
number Description and kit contents
1528066 Kit: Torch contact ring (for torch head)
420931 Torch contact ring (2)
2428950 Kit: O-rings for torch body
058021 O-ring for any SmartSYNC torch (5)
3428858 Kit: Body for 75° hand torch
420582 Main body replacement for 75° hand torch
075903 Terminal screw (1/4 inch) for pilot arc wire*
075714 Screws for torch handle** (7)
027055 Silicone lubricant, 7.4 ml (0.25 fl oz)***
330103 Thread locker, 0.5 ml (0.017 fl oz)
4428857 Kit: Body for 15° hand torch
420630 Main body replacement for 15° hand torch
075903 Terminal screw (1/4 inch) for pilot arc wire*
075714 Screws for torch handle** (7)
027055 Silicone lubricant, 7.4 ml (0.25 fl oz)***
330103 Thread locker, 0.5 ml (0.017 fl oz)
* Can also be ordered separately as part number 075903 (quantity: 1).
** Can also be ordered separately as kit 428148 (quantity: 7).
*** Can also be ordered separately as part number 027055 (quantity: 1).
3
4
3
4
1
1
2
2
2
1

Service Parts
2
18 810460 Service Parts and Procedures SmartSYNC
75° and 15° hand torch lead and terminal screw
Item Part
number Description and kit contents
1075903 Terminal screw (1/4 inch) for pilot arc wire
2428852
428853
428854
Kit: Lead for hand torch, 7.6 m (25 foot)
Kit: Lead for hand torch, 15 m (50 foot)
Kit: Lead for hand torch, 23 m (75 foot)
229849 Lead for kit 428852, 7.6 m (25 foot)
229850 Lead for kit 428853, 15 m (50 foot)
229851 Lead for kit 428854, 23 m (75 foot)
210735 Data plate: SmartSYNC torch (not shown)
210729 Label: SmartSYNC torch lead (not shown)
075903 Terminal screw (1/4 inch) for pilot arc wire*
330103 Thread locker, 0.5 ml (0.017 fl oz)
* Can also be ordered separately as part number 075903 (quantity: 1).
2
1
2
1
2

Service Parts
2
SmartSYNC Service Parts and Procedures 810460 19
75° and 15° hand torch switches and PCB
Item Part
number Description and kit contents
1428958 Kit: Start switch
005684 Start switch for hand torch
2428869 Kit: Radio-frequency (RF) torch PCB for hand torch
141463 RF torch PCB for hand torch
3428877 Kit: Clip for RF wires
104912 Clip for RF wires (2)
4428865 Kit: Cap-sensor switch for 75° hand torch
005710 Cap-sensor switch for 75° hand torch
5428864 Kit: Cap-sensor switch for 15° hand torch
005722 Cap-sensor switch for 15° hand torch
3
4
2
1
3
5
2
1
1
2
3
4
5

Service Parts
2
20 810460 Service Parts and Procedures SmartSYNC
Full-length machine torch parts
Full-length machine torch assemblies
Item Part
number Description
1059719 Full-length machine torch assembly with 7.6 m (25 foot) lead*
1059720 Full-length machine torch assembly with 10.7 m (35 foot) lead*
1059721 Full-length machine torch assembly with 15 m (50 foot) lead*
1059722 Full-length machine torch assembly with 23 m (75 foot) lead*
* The torch assembly does not include a cartridge. For a full list of the cutting and gouging cartridges available, refer
to the Powermax65/85/105 SYNC Parts Guide (810490).
1