Hyundai power products HYMD500 User manual

MINI DUMPER
HYMD500
Instruction Manual

Introduction
This manual has been produced by Hyundai Power Products and should be kept with the
product. Please read and understand these instructions before you use your product. Failure to
do this may result in personal injury or damage to the product.
The safety precautions and warnings are to ensure your safety and protect you from harm or
damage to the product.
The information contained in this manual was accurate at the time of production, however
HYUNDAI Power Products may make modifications to the product without notification.
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: [phone] F: [phone]
E: [email protected]
www.hyundaipowerproducts.co.uk
We work very hard to give all of our customers the best possible service.
If you have any problems, before leaving negative feedback, please contact
us to give us a chance to resolve the issue.
We would be delighted if you left us positive feedback!
Thank you for purchasing this product.
Thank You For Purchasing Your HYUNDAI Product

Contents
Troubleshooting...........................................................27
Specifications..............................................................28
Maintenance And Care..........................................29-33
Safety..............................................................29
Routine Maintenance......................................30
Preventive Maintenance..................................30
Adjusting Clutch..............................................31
Lubrication.......................................................31
Storage............................................................32
Environmental Protection................................32
Recycling & Disposal.......................................33
Spare Parts......................................................34
Our Product Range......................................................35
Useful Information.......................................................36
Our YouTube Channel.....................................36
Warranty..........................................................36
Manual Updates..............................................36
Returning Your Product...................................36
Leaving A Review............................................36
Ordering Spare Parts......................................36
Notes............................................................................37
Contact Us...................................................................38
Service Record................................................38
Declaration Of Conformity...........................................39
Symbols On The Machine..........................................4-5
General Safety..........................................................6-12
Understand Your Machine.................................6
Personal Safety..............................................6-7
Inspect Your Machine....................................7-8
Engine Safety....................................................8
Work Area......................................................8-9
During Use.........................................................9
Carbon Monoxide............................................10
General Fuel Safety....................................10-11
Electrical Safety...............................................12
Batteries...........................................................12
Vibrations....................................................12-13
Noise................................................................13
Getting to Know The Machine.........................13
Personal Protective Equipment.......................14
Getting Started.............................................................15
Assembly Safety..............................................15
Unboxing Safety..............................................15
Unboxing.................................................................16-17
Assembly................................................................18-19
Wheels Assembly............................................18
Handle Frame Assembly..................................18
Dump Box Assembly.......................................19
Engine Oil And Fuel.........................................19
Features..................................................................20-21
Preparation.............................................................22-23
Add Oil To Engine............................................22
Add Petrol To Engine.................................22-23
Before Each Use..............................................23
Starting Procedure & Operation............................24-25
Starting Procedure.....................................24-25
Operating.........................................................25
Idle Speed........................................................25
Stopping Procedure.....................................................26
After Each Use.................................................26
Stopping Procedure.........................................26
Emergency Stop..............................................26

CAUTION!
Handle carefully. Ignoring the
safety signs and warnings applied
on the machine as well as ignoring
the security and operating
instructions can cause serious
injuries and even lead to death.
INSTRUCTION MANUAL
Read and understand operator’s
manual before using the machine.
Failure to follow instructions could
result in death or serious injury.
Symbols On The Machine
4
HAND PROTECTION MUST BE
WORN
Protective electrically
non-conductive gloves are highly
recommended when working.
EYE AND HEARING PROTECTION
MUST BE WORN
Always wear safety glasses/goggles
and/or face shields. Everyday
eyeglasses have only impact
resistant lenses; they are not safety
glasses/goggles. Suitable safety
hearing protection is recommended.
FOOT PROTECTION MUST BE
WORN
Non-skid heavy duty footwear are
highly recommended when working.
DO NOT REMOVE
Do not remove or tamper with the
protection and safety devices.
DO NOT SMOKE
No smoking, sparks or flames.
BE AWARE
Objects may be thrown while in use.
BYSTANDERS
Keep children and bystanders
away.
DO NOT TOUCH
Do not touch parts that are hot from
operation. Serious burns may result.
DANGER
Never start or run the engine insie a
closed area.
DANGER
The exhaust fumes are dangerous,
containing carbon monoxide.
WARNING
Do not operate on slopes with an
angle over 20° or tip loading at an
inclined position.
TURN ENGINE OFF
Always turn off the engine before
starting maintenance.
We have provided safety messages in this manual and on the machine. This information alerts
you to potential hazards that could hurt you or others. Please read these messages
carefully. However, we may not have listed all of the possible hazards, you must also use your
own judgement.

Symbols On The Machine
5
6° MAX.
SLOPES
The maximum uphill angle of the
machine is 20°. The maximum
downhill angle of the machine with
the head downward is 6°.
20°MAX.
RECYCLING AND DISPOSAL
This marking indicates that this
product should not be disposed
with other household wastes. To
prevent possible harm to the
environment or human health from
uncontrolled waste disposal, recycle
it responsibly to promote the
sustainable reuse of material
resources. To return your used
device, please use the return and
collection systems or check with
your local authority or local stores
for advice or environmental safe
recycling.
CE SYMBOL
This product complies with the
applicable European directives and
an evaluation method of conformity
for these directives was done.

General Safety
6
WARNING : READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE
USING THE MACHINE. Keep for future reference and pass it on if the machine
is loaned or sold to another user.
!
•WARNING! You must read these
instructions carefully before operating the
machine. Make sure that you are familiar with
the controls and properly operate the
machine. You must learn how to stop the
machine quickly. If you do not follow the
warnings and instructions, it may result in fire
and/or serious injury. Make sure to save all
warnings and instructions for future reference.
• Read this manual and labels affixed to the
machine to understand its limitations and
potential hazards.
• Be thoroughly familiar with the controls and
their proper operation. Know how to stop the
machine and disengage the controls quickly.
• If the unit is to be used by someone other
than original purchaser, or is to be loaned,
rented, or sold, always provide this manual
and any needed safety training before
operation. The user can prevent and is
responsible for accidents or injuries that may
occur to themselves, to other people, or to
property.
• Do not force the machine beyond its limits.
Use the correct machine for your application.
• Know how to stop the engine quickly in
case of emergency. Understand the use of all
controls.
• ALL MAINTENANCE other than that listed in
this manual, should be carried out by
professionally trained and certified personnel.
Understand Your Machine Personal Safety
• WARNING! Never allow children or people
unfamiliar with these instructions to use the
product. Local regulations can restrict the
minimum age of the operator.
• Keep children, pets, and other people not
using the unit away from the work area. Be
alert and shut off the unit if anyone enters
work area. Keep children under the watchful
care of a responsible adult.
• Stay alert, watch what you are doing and
use common sense when operating the
machine. Never operate the machine when
unwell or tired, or if you have taken alcohol,
medicine, drugs or any substances which may
slow your reflexes and compromise
judgement. A moment of inattention while
operating the machine may result in serious
personal injury.
• Appropriate Personal Protective Equipment
(PPE), MUST be worn at all times when
operating or repairing the machine. Always
wear anti-slip and resistant work footwear and
long pants while using the machine. Do not
use the machine when barefoot, wearing
sandals or similar lightweight footwear. Do not
wear chains, bracelets or clothing that is loose
fitting or hanging ties or cords. Tie long hair
back. Always wear protective earplugs. Loose
clothes, jewellery, or long hair can be caught
in moving parts.Protect eyes, face, and head
from objects that may be thrown from the unit.
Always wear safety goggles or safety glasses
with side shields when operating.
• Always keep hands and feet away from all
moving parts during operation. Moving parts
can cut or crush body parts.

7
General Safety
• Always keep hands and feet away from all
pinch points.
• Do not touch parts that might be hot
from operation. Allow parts to cool before
attempting to maintain, adjust, or service.
• Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the machine in unexpected
situations. Extending your body too far can
result in a loss of balance and you may fall
which will result in injury.
• Never place any part of your body where it
would be in danger if movement should occur
during assembly, installation, and operation,
maintenance, repairing or moving.
• Start the engine carefully according to
instructions and with feet away from the
moving parts.
• Do not place your hands or feet near or
under rotating parts. Keep away from any
discharge openings.
• Keep in mind that the operator or user is
responsible for accidents, hazards or
unexpected events involving the machine that
occur to other people or their property. It is
the responsibilty of the user to assess the
potential risk of the area where work is being
carried out. The operator or user must take
all necessary precautions to ensure their own
safety and that of others, especially on slopes
or rough, slippery and unstable ground.
• Never operate the machine when it is in
need of repair or is in poor mechanical
condition. Replace damaged, missing, or
failed parts before using it. Check for fuel
leaks. Keep the machine in safe working
condition.
• Do not use the machine if the engine’s
switch does not turn off the engine when
running. Any petrol powered machine that
can’t be controlled with the engine switch is
dangerous and must be replaced.
• Regularly check to see that keys and
adjusting wrenches are removed from the
machine area before starting it. A wrench or
a key that is left attached to a rotating part of
the machine may result in personal injury.
• Avoid accidental starting. Be sure the
engine’s switch is off before transporting the
machine or performing any maintenance or
service on the unit. Transporting or performing
maintenance or service on a machine with its
switch on invites accidents.
• If the machine should start to vibrate
abnormally, stop the engine and check
immediately for the cause. Vibration is
generally a warning sign of trouble.
• Do not tamper with or disable safety
systems.
• Only use manufacturer-recommended
attachments.
• Before using, always visually inspect to see
that the tools are not worn out or damaged.
Replace worn out or damaged elements and
bolts in set to preserve balance.
• Keep all nuts, bolts and screws tight to
ensure the equipment is in safe working
condition.
Inspect Your Machine
• Check your machine before starting it. Keep
guards in place and in working order. Make
sure all nuts, bolts, etc., are securely
tightened.
• You must check the general condition of the
machine before use.

General Safety
8
•Make sure you thoroughly inspect the entire
work area and remove all objects and anything
that could be thrown by the machine or could
damage the engine or machine (branches,
stones, wire, toys, etc). Attempting to clear the
work area whilst using the machine will reduce
your concentration and creates a trip hazard.
Any liquid spilled on the floor may result in you
slipping.
•You must only work in daylight or with good
artificial light in good visibility conditions. Keep
people, children and animals away from the
working area.
• Operate on flat, level ground.
• DO NOT work on wet ground. If there has
been heavy rain on the working site, wait until
the ground has dried up.
• Never park the machine in a place with
unstable ground which could give way.
• You must pay special attention when
approaching obstacles that could compromise
visibility.
Work Area
• Never incline the machine during ignition.
Ignite the machine on a flat surface without
obstacles or high grass.
• Do not over-rev the engine or change the
engine settings.
• Never pick up or carry the machine while the
engine is running.
• Stop the engine whenever you leave the
machine, or before refuelling, when cleaning
or while maintaining.
• Reduce the throttle setting during engine
shut down and, if the engine is provided with a
shut-off valve, turn the fuel off at the
conclusion of working.
Engine Safety
• Keep the machine in good operating
condition. Operating the machine in poor or
questionable condition could result in serious
injury.
• Be sure all safety devices are in working
order and warning labels are in place. These
items are installed for your safety.
• This machine is equipped with an internal
combustion engine. Do not use on, or near,
forest-covered or brush-covered land unless
the exhaust system is equipped with a spark
arrester meeting applicable local, state, or
federal laws.
• A spark arrester, if used, must be maintained
in effective working order by the operator.
• Never start or run the engine inside a closed
area. The exhaust fumes are dangerous,
containing carbon monoxide, an odorless and
deadly gas. Operate this unit only in a
well-ventilated outdoor area. (See carbon
monoxide safety).
• Do not tamper with the engine in an effort to
get it to run at higher speeds. The maximum
engine speed is preset by the manufacturer
and is within safety limits.
• Keep a fire extinguisher on hand when
operating this machine in dry areas as a
precautionary measure.
• Never leave the operating position when the
engine is running.
• The engine parts get very hot when
running, do not touch. Danger of burns.
• Follow the instructions to ignite the engine
carefully whilst keeping feet away from moving
parts.

9
General Safety
During Use
• The maximum uphill angle of the machine
is 20°. The maximum downhill angle of
the machine with the head downward is 6°.
Do not shift gears on slopes. You must work
across the slope and not up and down it.
When changing direction, you need to be
careful that the wheels do not hit any
obstacles (such as roots, branches, stones,
etc) that can cause the machine to slide
sideways or make you lose control of it.
• Find and locate all fixed objects in the
ground, such as sprinkler systems, poles,
water valves, bases for washing lines etc.
• Make sure that you check for hidden
electrical cables or similar on the surface of
the lawn. ALWAYS run the machine around
these objects. NEVER intentionally run the
machine over foreign objects.
• You must be careful near ravines, ditches or
embankments.
• Exercise extreme caution when operating on
or crossing gravel drives, walks, or roads. Stay
alert for hidden hazards or traffic.
• Pay the utmost attention when working on
frozen ground as the machine may tend to
skid.
• Do not work in the rain or when there is a
thunderstorm or lightning risk. If there is bad
weather conditions, do not use the machine.
• On soft ground, drive at the first forward/
reverse gear. Do not rapidly accelerate, turn
sharply or stop.
• When dumping the contents of the hopper,
the centre of gravity will change continuously
and the ground conditions will be essential for
the stability of the machine. Use extra caution
and control when dumping the hopper on e.g.
wet clay.
• Always hold the unit with both hands when
operating. Keep a firm grip on the handlebars.
Be aware that the machine may unexpectedly
bounce upward or jump forward if the
machine should strike buried obstacles such
as large rocks or roots.
• Do not operate the machine in confined
areas where there may be a risk of crushing
the operator between the machine and
another object.
• Walk, never run with the machine. Be very
careful when pulling the machine toward you.
You must look behind you to make sure there
are no obstacles before and during operations
in reverse gear (if applicable). Do not allow the
machine to pull you along, you must walk and
never run.
• WARNING! If something breaks or an
accident happens whilst working, you must
turn off the engine immediately and move the
machine away to prevent further damage. If
an accident happens with injuries or third
parties are injured, carry out the first aid
measures most suitable for the situation
immediately and contact the medical
authorities for any necessary health care.
Carefully remove any debris that might cause
damage or harm persons or animals should it
not be seen.
• The excessive speed of movement or the
absence of maintenance have a significant
influence on noise emissions and vibrations.
It is necessary to take preventive steps to
eliminate possible damage due to high levels
of noise and stress from vibration. You must
maintain the machine well, wear ear protection
and take breaks from working.
• Keep a firm hold on the handlebars, they
may tend to lift during clutch engagement.
• Disengage clutch lever before starting the
engine.

General Safety
10
Never operate the engine in a confined space
where dangerous carbon monoxide fumes
can develop. All ignition operations have to be
effected in an open or
well-ventilated area. Always remember that
exhaust fumes are toxic.
The symptoms of carbon monoxide poisoning
can include but are not limited to the
following; Headaches, dizziness, nausea,
breathlessness, collapsing or loss of
consciousness.
Carbon monoxide poisoning symptoms are
similar to flu, food poisoning, viral infections
and simply tiredness. It is quite common for
people to mistake this very dangerous
poisoning for something else.
To avoid carbon monoxide poisoning DO NOT
use Petrol/Diesel powered equipment inside
any of the following; Home, garage, tent,
camper van, mobile home, caravan or boat.
DO NOT use in an enclosed area or moving
vehicle. This is not exhaustive and if you are in
any doubt contact your dealer.
If you think you have or someone around you
has been affected by carbon monoxide
poisoning; Get them fresh air immediately,
CARBON MONOXIDE IS A COLOURLESS,
ODOURLESS GAS. INHALING THIS GAS
CAN CAUSE DEATH OR SERIOUS
LONG-TERM HEALTH PROBLEMS SUCH
AS BRAIN DAMAGE.
DANGER!
!
Carbon Monoxide
DANGER
by leaving the affected area or by opening
doors and windows. If safe and practical to do
so make sure that the machine is turned off.
DO NOT enter a room you suspect of having
carbon monoxide present – instead call the
emergency services.
Contact a Doctor immediately or go to
Hospital – let them know that you suspect
carbon monoxide poisoning.
General Fuel Safety
ALL FUELS ARE HIGHLY FLAMMABLE AND
PETROL VAPOUR IS EXPLOSIVE. TAKE
EXTREME CARE WHEN HANDLING FUEL.
KEEP FUEL OUT OF REACH OF CHILDREN.
CAUTION!
!
General Safety
• Do not smoke each time fuel is handled.
• ALWAYS avoid inhaling fumes.
• ALWAYS carry fuel in the correct and clearly
marked container.
• ALWAYS wear correct, suitable and fit for
purpose Personal Protective Equipment (PPE),
suggested items are but not limited to safety
gloves and overalls.
• To avoid sparking or arcing, keep grounded
conductive objects – such as tools – away
from exposed, live electrical parts and
connections. These events could ignite fumes
or vapors.
• Do not operate the machine with known
leaks in the fuel system.
• Fire hazard - keep fuel away from all
sources of ignition for example heaters,
lamps, sparks from grinding or welding.
• DO NOT carry out hot work on tanks that
have contained fuel.
General Safety

General Safety
11
• Always stop the engine and allow it to cool
before filling the fuel tank. Never remove
the cap of the fuel tank or add fuel while the
engine is running or when the engine is hot.
• Loosen the fuel tank cap slowly to relieve
any pressure in the tank.
• ALWAYS keep the handles dry, clean and
free of oil and fuel.
Storage
• Make sure to store fuel in special containers.
• Store fuel in containers specifically designed
and approved for fuel storage.
• Store fuel in a cool, well-ventilated area,
safely away from sparks, open flames, or
other sources of ignition.
• Never store fuel – or a machine with fuel in
the tank – inside a building where fumes may
reach a spark, open flame, or any other source
of ignition (such as a water heater, furnace, or
clothes dryer). Allow the engine to cool before
storing in any enclosure.
• Replace all fuel tank and container caps
securely and wipe up spilled fuel. Never
operate the unit without the fuel cap securely
in place.
Spilled Fuel
• If you have spilled fuel, make sure you do
not attempt to ignite the engine but move the
machine away from the area of spilled fuel and
avoid creating any source of ignition until the
fuel has evaporated and fuel vapours have
dissipated.
• When fuel is spilled on yourself or your
clothes, wash your skin and change clothes
immediately.
• ALWAYS clean up spills promptly using
absorbent granules and a lidded bin.
Fueling / De-Fuelling
• ALWAYS fuel and de-fuel in a well
ventilated area outside of buildings. Use a
funnel to add fuel, only outdoors. Do not
smoke during this and each time fuel is
handled.
• Add fuel before igniting the engine, never
remove the fuel tank cap or add fuel whilst the
engine is running or when it is hot.
• When de-fueling ALWAYS use a proper fuel
retriever.
• Never overfill the fuel tank. Engine heat can
cause fuel to expand, never fill the tank to
more than 1/2” below the bottom of the filler
neck. This will provide space for fuel
expansion.
• When refilling or draining the fuel tank, use
an approved fuel storage container while in
a clean, well-ventilated outdoor area. While
adding fuel or operating the unit, do not
smoke, and stay away from sparks, open
flames, or other sources of ignition near the
area of operation.
Spilled Fuel
Fueling / De-fueling
Storage
• ALWAYS keep the work area tidy.
• ALWAYS dispose of waste fuels correctly.

General Safety
12
• Prior to carrying out any maintenance work
you MUST identify electrical isolation methods
and isolate all electrical supplies.
• Prior to use and with all electrical supplies
isolated, you MUST check all electrical cables,
plugs and connectors for the following;
• Are intact and have no signs of damage, to
include but not limited to bare wires, chaffing,
cuts and loose wiring.
• If there are any signs of damage, the
damaged item MUST be taken out of service
until the damage has been repaired by an
electrically competent person.
• All trailing cables should be routed so as not
to cause any kind of trip hazard.
• NEVER work on or near electricity with wet
hands, wet clothing and wet gloves.
Electrical Safety (Where
Applicable)
ELECTRICITY CAN KILL – NEVER WORK
ON LIVE/ENERGISED EQUIPMENT.
DANGER!
!
Batteries (Where Present)
Batteries present a risk if they become
damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can
cause serious burn injuries. Care should be
taken when working on or near them. NOTE
the electrolyte may be in a liquid or gel form.
Should you come in to contact with electrolyte
you should;
• Remove all clothing contaminated with
electrolyte. If you cannot remove then saturate
them in water.
• Get medical assistance as soon as possible.
You must advise the medical staff of the type
of acid.
• Lead/acid battery = dilute sulphuric acid.
• Nickel/cadmium = potassium hydroxide
alkali electrolyte.
• Use fresh running water to wash off excess
electrolyte, continue this until medical
assistance arrives. Make sure that you do not
was the electrolyte to another part of your
body or face.
• If electrolyte comes in to contact with Eyes
the electrolyte needs to be immediately
washed away with large amounts of water.
Make sure that you do not wash the
electrolyte to another part of your face or
body.
• Gasses from charging batteries are highly
flammable and great care should be taken to
charge in well ventilated areas.
• There is an explosion risk if the battery
terminals are short circuited, when
connecting/disconnecting ALWAYS exercise
great care so that the terminals or battery
leads are NOT allowed to touch and cause a
spark. ALWAYS use suitable insulated tools.
Vibrations (Where
Applicable)
• Prolonged use of hand held (operated)
machines will cause the user to feel the effects
of/from vibrations. These vibrations can lead
to white finger (Raynaud’s phenomenon) or
carpal tunnel syndrome. This condition
reduces the ability of the hand to feel and
regulate temperature, causing numbness and
heat sensations and may cause nerve damage
and circulatory tissue death.
• Not all factors that lead to white finger
disease are known, but cold weather, smoking
and other diseases that affect blood vessels

13
General Safety
and blood circulation as well as large and
long-lasting impact of shocks are considered
factors in the formation of white finger. Note
the following to reduce the risk of white finger
and carpal tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help
reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome.
Long-term and regular users are therefore
recommended to observe the condition of
your hands and fingers. Seek medical
attention immediately if any of the above
symptoms should occur.
• The operating noise of the machine can
damage your hearing. When wearing
protection such as earplugs or ear defenders
to protect your hearing. Long-term and regular
users are advised to have hearing checked
regularly. Be especially vigilant and cautious
when wearing ear protection because your
ability to hear alarm warnings will be reduced.
• Noise emissions for this equipment is
unavoidable. Carry out noisy work at
approved times and for certain periods.
Limit the working time to a minimum. For your
personal protection and protection of people
working nearby it is also advisable for them to
wear hearing protection.
• See Certificate of Conformity section
for Outdoor Noise declaration of conformity.
Noise (Where Applicable)
Getting To Know The Machine
The HYMD500 is a petrol mini dumper from
Hyundai. The HYMD500 is powered by a
196cc petrol engine.
This machine is a pedestrian controlled. The
machine is manufactured according to the
latest safety requirements. Every precaution is
only effective when it is followed exactly.
Improper Use
Any other usage not in keeping with the above
mentioned ones may be hazardous and harm
persons and/or damage things. Examples of
improper use may include, but are not limited
to:
- transporting people, children or animals on
the machine
- letting yourself be transported by the
machine
- using the machine to tow or push loads
For full specification, go to page 28 or visit
www.hyundaipowerproducts.co.uk

General Safety
14
HAND PROTECTION MUST BE WORN
Protective electrically non-conductive gloves are highly recommended when working.
HEARING PROTECTION MUST BE WORN
Suitable safety hearing protection is recommended.
EYE PROTECTION MUST BE WORN
Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have
only impact resistant lenses; they are not safety glasses/goggles.
FOOT PROTECTION MUST BE WORN
Non-skid heavy duty footwear are highly recommended when working.
PROTECTIVE CLOTHING MUST BE WORN
Do not wear loose clothing, gloves, scarfs, neckties or jewellery
(rings, wrist watches), which can be caught in moving parts.
HEAD PROTECTION MUST BE WORN
Wear a safety helmet with a safety visor.
FACE SHIELD MUST BE WORN
Wear a face shield to protect your face.
RESPIRATOR MUST BE WORN
Wear a respirator.
Personal Protective Equipment
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine. No protective equipment can ensure 100%
protection.
When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If
more than one item of PPE is worn at the same time, make sure they can be used together, e.g
wearing safety glasses may disturb the seal of a respirator, causing air leaks.
!

Unboxing & Assembly Safety
15
Assembly Safety
CAUTION - This guide is meant to serve
as a quick reference for operating your
HYUNDAI machine. We always advise reading
the manual in full before operation.
CAUTION - For OUTDOOR use ONLY.
Petrol machines produce carbon monoxide
– a poisonous, colourless and odourless gas
that can cause serious injury or death. Petrol
is highly flammable, always handle with
extreme care and in a well ventilated area.
NOTE - Images may vary depending on
model.
NOTE - The machine can be supplied with
some parts already assembled. Prior to
assembly, check all items have been received.
NOTE - This machine is shipped without
fuel and oil and MUST be filled before use.
Failure to do so may cause damage to the
engine that will not be covered by warranty.
!
!
!
!
!
As soon as you have purchased your
machine, we recommend that you fill out
the information on page 38. If you need to
contact an authorised dealer or customer
service for information on servicing, you
may need to provide this information.
There is also a service record so you can
keep track of your machine service dates.
Unboxing Safety
!
WARNING! Unboxing and assembling
the machine should be done on a flat, stable
surface with enough room. Disposal of the
packaging should be done in accordance with
the local regulations in force.
Carefully remove the product from the
packaging and examine it for any sign of
damage caused during shipping. Lay the
contents out and check them. If any part is
damaged or missing, you must not use the
machine. Contact HYUNDAI Power Products
immediately. You must keep the packaging
material in case the machine needs to be
returned or repaired.
WARNING! Some of the packaging
material may be harmful to children. Keep out
of reach of children.
!

16
Unboxing
You must read the unboxing safety on the previous page before you begin.
!
STEP 1
Use the screwdriver and hammer to open all the side locks.
STEP 2
Remove all the plywood plates, and remove all the loose parts on the bottom pallets.

17
Unboxing
1 - Dump Box
2 - Welding Flange Plates
3 - Main Frame
4 - Wheels (Right)
5 - Wheels (Left)
6 - Handle Frame
7 - Box Lifting Handle
8 - Operator’s Manual
9 - Hardware Bag
The HYMD500 comes partially assembled and is shipped in carefully packed packaging. After
all the parts have been removed from the package, you should have:

18
Assembly
You must read the assembly safety
before you begin.
!
The mini dumper is partially assembled. To
assembly your machine follow the below
instructions.
Wheels Assembly
STEP 1
Put a pair of wheels onto the rear wheel axles
and make sure the tyre valve is facing
outwards. Slide the four bolts off each wheel
axle through the hoels in wheels and secure
them with M12 nuts and washers.
STEP 2
Attach another pair of wheels to the front
wheel axles. Connect the welded flange plates
to both wheels by the bolts of wheel axles
and secure them together with M12 nuts and
washers.
STEP 3
Mount the last pair of wheels on outer side
of the fixed front wheels to the welded flange
plates by M12 nuts and washers.
Handle Frame Assembly
STEP 1
Mount the handle frame assembly to the
chassis and secure it with M10x45 bolts,
washers and nuts.

19
Dump Box Assembly
Assembly
STEP 1
Attach connecting plate of the box lifting
handle to the dump box with three M8x25
bolts, washers and nuts.
STEP 2
Install the dump box and fasten the front with
two Ø4 R-clips.
Engine Oil & Fuel
OIL HAS BEEN DRAINED FOR
SHIPPING.
!
CAUTION!
Failure to fill engine sump with oil before
starting engine will result in permanent
damage and void warranty. Running the
engine with low oil level will cause serious
engine damage.
!
STEP 1
Add oil and fuel according to the instructions
in this manual.

Features
20