Ibml ImageTracDS 1210 User manual

Version 1.1
ImageTracDS 1210/1155
Maintenance Manual

Maint 00-0000
Maintenance Manual
for ImageTracDS 1155 / 1210
Image Scanner
This maintenance procedure includes information about periodic maintenance and how to
replace components

Maint 00-0010
Preface
This manual explains installation and maintenance procedures for the ImageTracDS 1155 / 1210 Image
Scanner (hereinafter abbreviated as "Scanner"). The target users of this manual are maintenance personnel
who work on those procedures.
This manual covers the general description and hardware configuration of the ImageTracDS 1155 / 1210
Image Scanner as well as its overall maintenance procedures including required corrective actions in case
of failures.
Before you work on maintenance work, make sure you carefully read this manual and fully understand the
general description of the Scanner as well as maintenance procedures and instructions for the Scanner.
The contents of this manual are carefully checked. Should you find any questions, errors, or missing
information in this manual, please contact your local dealer.
Translations:
English translation provided; the original, non-English, published language supersedes any translated
version of the document. This English version is a preliminary documentation release and it differs from the
final in important ways. Quality control review, error correction, of the translation may not be complete. As
such, this information should be considered a draft and may contain errors. Any of the following information
may not reflect the final publication included at release and may be subject to change.
© 2016 Imaging Business Machines, LLC. All rights reserved.
ImageTrac, SoftTrac, and DocNetics are the registered trademarks of Imaging Business Machines, LLC.
This material contains proprietary information and trade secrets of Imaging Business Machines, LLC, embodying substantial creative
efforts and confidential information, ideas and expressions, no part of which may be reproduced or transmitted in any form or by any
means, electronic, mechanical, or otherwise, including photocopying and recording, or in connection with any information storage or
retrieval system without permission in writing from an officer of Imaging Business Machines, LLC.
ibml is shipping totally RoHS compliant machines to the European Community Members

Maint 00-0020
Notes
Safety regulations for Electrical Appliance
Warning
Caution
Disclaimer
Caution
Unintended use and alteration
Caution
Trademarks
Disposal
● This manual cannot be used or reproduced in whole or in part without permission.
● The contents in this manual may be changed without prior notice.
This product conforms to the safety regulations below.
•NRTL Certification (Nationally Recognized Testing Laboratory)
UL60950-1, CAN/CSA No.60950-1
•FCC Class A (Part 15 of FCC Rules)
•ICES-003 Issue.5
•CE marking (EMC Directive) (2014/30/EU)
(Low Voltage Directive) (2014/35/EU)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Ibml does not take on any responsibility for any damage caused by inability or error in scanned or data
abnormality. The user must be reliable for scanned data validation. Ibml
does not take on any
responsibility for any damage caused by using a poor-quality sheet or sheet not up to standard.
Never use the Image scanner for any purpose other than scanning. Also, never alter any part of the Image
scanner. Ibml does not take on any responsibility for any damage caused by alteration or improper use.
Microsoft, Windows, Windows 7, Windows 8, and Windows 8.1 are registered trademarks of Microsoft
Corporation in the United States and/or other countries.
Other company names and product names in this manual are trademarks or registered trademarks of their
respective owners. Neither ® nor ™ are specified in this manual.
This marking on the product indicates that the product and its electronic accessories (e.g. USB
cable, PS cable) should not be disposed of with other household waste at the end of their
working life in EU countries. If you want us to recycle the product, please contact the dealer
where you purchased the product.

Maint 00-0030
Table of contents
1 Introduction········································································· Maint 01-0000
1.1 Configuration of Maintenance Procedure·················································· Maint 01-0000
1.2 List of Component Names ··································································· Maint 01-0010
2 Component Names and Functions··············································· Maint 02-0000
2.1 Component Names············································································ Maint 02-0000
2.2 Status Display with the LED Indicator ····················································· Maint 02-0020
2.3 Mechanical Unit··············································································· Maint 02-0030
2.4 Control Unit ··················································································· Maint 02-0040
2.5 Internal Wiring Diagram····································································· Maint 02-0050
3 Periodic Inspection and Maintenance··········································· Maint 03-0000
3.1 Maintenance Items············································································ Maint 03-0000
3.2 Consumables··················································································· Maint 03-0010
3.3 Cleaning Scanner Components······························································ Maint 03-0020
3.3.1 Cleaning CIS Unit assembly (Front) and CIS Unit assembly (Back) ··········· Maint 03-0020
3.3.2 Cleaning Pick Roller, Separator Roller, and Reverse Roller····················· Maint 03-0030
3.3.3 Cleaning Drive Roller································································· Maint 03-0040
3.3.4 Cleaning Pinch Roller································································· Maint 03-0040
3.3.5 Cleaning Imprinting Head Pin/Platen··············································· Maint 03-0050
3.3.6 Cleaning Ink Cartridge································································ Maint 03-0060
3.3.7 Cleaning Detectors (Sensor) ························································· Maint 03-0090
3.3.8 Cleaning Ultrasonic Sensor (SS Sensor assembly (L5 / M5)) ··················· Maint 03-0130
3.3.9 Applying grease on Gear (S-P) / Replacement Gear (S-P)······················· Maint 03-0140
4 Diagnostic Functions······························································ Maint 04-0000
4.1 Diagnostic Items for Each Operation······················································· Maint 04-0010
4.2 Diagnostic Order for Parts Replacement··················································· Maint 04-0020
4.3 Replacing Main PCB assembly (CPS878)················································· Maint 04-0030
5 Stand-Alone Operations··························································· Maint 05-0000
5.1 Stand-Alone Operation Items································································ Maint 05-0000
5.2 Local Test······················································································ Maint 05-0010
6 Miscellaneous Tool································································ Maint 06-0000
6.1 Starting Miscellaneous Tool································································· Maint 06-0010
6.2 Skew accuracy measurement ································································ Maint 06-0030
6.3 Block accuracy measurement································································ Maint 06-0050
6.4 Display of calibration information·························································· Maint 06-0070
6.5 Information Display of Photo / SW / Ultrasonic sensor·································· Maint 06-0090
6.5.1 Photo level / Switch status ··························································· Maint 06-0090
6.5.2 Level of ultrasonic sensor ···························································· Maint 06-0110
6.6 Mechanical operation········································································· Maint 06-0140
6.6.1 Motor operation ······································································· Maint 06-0140
6.6.2 Input Tray operation ·································································· Maint 06-0160
6.6.3 Gate operation ········································································· Maint 06-0170
6.6.4 Sheet feeding operation······························································· Maint 06-0180
6.6.5 Scanning position······································································ Maint 06-0200
6.6.6 Pick Release Motor operation ······················································· Maint 06-0220
6.6.7 Scanner light source operation······················································· Maint 06-0230

Maint 00-0040
6.7 Calibration of scanner ········································································ Maint 06-0240
6.7.1 Auto Calibration······································································· Maint 06-0240
6.7.2 Calibration of white level····························································· Maint 06-0270
6.7.3 Calibraion of feeding speed·························································· Maint 06-0290
6.8 Measurement of USB data transfer rate···················································· Maint 06-0320
6.9 Imprint Test···················································································· Maint 06-0330
6.9.1 How to launch Imprint Test·························································· Maint 06-0330
6.9.2 Imprint Test ············································································ Maint 06-0340
6.9.3 Imprint Settings········································································ Maint 06-0370
7 Diagnosis············································································ Maint 07-0000
7.1 Starting Diagnosis············································································· Maint 07-0010
7.2 Logging Information Print ··································································· Maint 07-0020
7.3 Work Information Display··································································· Maint 07-0040
7.4 Download ······················································································ Maint 07-0080
7.5 Option Settings················································································ Maint 07-0110
7.6 Load / Store Device Unique Information ·················································· Maint 07-0150
7.7 Waveform Diagnosis ········································································· Maint 07-0180
7.7.1 Scanning Waveform··································································· Maint 07-0190
7.7.2 Saving Waveform Data······························································· Maint 07-0220
7.7.3 Loading Waveform Data from Saved Data ········································ Maint 07-0230
7.7.4 Loading Waveform Data from Dump Files ········································ Maint 07-0250
7.7.5 Corrective Procedure for NG (Not OK) Cases ···································· Maint 07-0280
7.7.6 Image Sensor Test····································································· Maint 07-0340
7.7.7 Other Waveform Display····························································· Maint 07-0350
8 Parts Replacement Procedure ···················································· Maint 08-0000
8.1 Preparation····················································································· Maint 08-0000
8.1.1 How to remove or attach the covers················································· Maint 08-0000
8.1.2 How to remove or attach the guides················································· Maint 08-0040
8.2 Replacing Parts················································································ Maint 08-0100
8.2.1 Replacing Pick Unit assembly ······················································· Maint 08-0100
8.2.2 Replacing Reverse Roller assembly················································· Maint 08-0150
8.3 Replacing maintenance parts ································································ Maint 08-0170
8.3.1 Replacing Main PCB assembly (CPS878 PCB)··································· Maint 08-0170
8.3.2 Replacing PS assembly (Power Supply assembly) ································ Maint 08-0190
8.3.3 Replacing DRV PCB assembly (CPS880 PCB)··································· Maint 08-0200
8.3.4 Replacing Relay PCB assembly (CPS881 PCB) ·································· Maint 08-0220
8.3.5 Replacing CPS774 PK assembly (Panel PCB) ···································· Maint 08-0230
8.3.6 Replacing Input Tray·································································· Maint 08-0240
8.3.7 Replacing Output Trays and Output Tray Guide ·································· Maint 08-0250
8.3.8 Replacing CIS Unit assembly (Front) (Upper) ···································· Maint 08-0270
8.3.9 Replacing CIS Unit assembly (Back) (Lower)····································· Maint 08-0300
8.3.10 Replacing SS Sensor assembly (M5) / SS Sensor assembly (L5) ··············· Maint 08-0310
8.3.11 Replacing IJP assembly (Rear) ······················································ Maint 08-0330
8.3.12 Replacing Ink Pad Pack (Rear) ······················································ Maint 08-0340
8.3.13 Replacing Imprinting Head assembly / Imprinting Head / DC Motor (NMB)
··························································································· Maint 08-0350
8.3.14 Replacing Drive Roller (M) (T1 - T4)·············································· Maint 08-0370

Maint 00-0050
8.3.15 Replacing Reverse assembly························································· Maint 08-0380
8.3.16 Replacing Slide Plate Assembly····················································· Maint 08-0400
8.3.17 Replacing Main Button assembly and Main Latch (R) ··························· Maint 08-0400
8.3.18 Replacing Latch Hook assembly (L) / (R)·········································· Maint 08-0410
8.3.19 Replacing sensors (PC11, PC20, PC21L/R, PC41, PC42, PC43, F/L, L/L)
··························································································· Maint 08-0420
8.3.20 Replacing R SOL assembly ·························································· Maint 08-0530
8.3.21 Replacing Gas Spring································································· Maint 08-0540
8.3.22 Replacing Motor assemblies ························································· Maint 08-0550
8.3.23 Replacing Elevator assembly and Gear (ELE Shaft)······························ Maint 08-0610
8.3.24 Replacing Gate Shaft assembly······················································ Maint 08-0620
8.3.25 Replacing Pinch Roller T1 assembly ··············································· Maint 08-0630
8.3.26 Replacing 2GT Pulley (18)D and S2M Belt (Brake) ····························· Maint 08-0640
8.3.27 Replacing MXL Belt (T5-T6) ······················································· Maint 08-0650
8.3.28 Replacing DC Fans···································································· Maint 08-0660
8.3.29 Replacing Anti-static Brush·························································· Maint 08-0680
8.3.30 Replacing Reverse Cover····························································· Maint 08-0690
8.3.31 Replacing Pick Release Shaft and Feed Drive assembly ························· Maint 08-0700
8.3.32 Replacing Pick Cover································································· Maint 08-0710
8.3.33 Replacing Release Button and Mini Latch········································· Maint 08-0720
8.3.34 Replacing Cover Switch assembly ·················································· Maint 08-0730
8.3.35 Replacing Belt Pulley Clutch ························································ Maint 08-0740
8.3.36 Replacing Extension Plate···························································· Maint 08-0750
9 Checking and Adjustment ························································ Maint 09-0000
9.1 Checking tensions of belt ···································································· Maint 09-0000
9.2 Checking Upper Guide Gap ································································· Maint 09-0020
9.3 Checking Cover Switch assembly··························································· Maint 09-0040
9.4 Checking pressing force of Pick Roller ···················································· Maint 09-0050
9.5 Checking the pressure of the Reverse Roller ·············································· Maint 09-0060
9.6 Adjusting Imprinting Gap···································································· Maint 09-0070
9.7 Adjusting Ribbon Holder ···································································· Maint 09-0080
10 Replacing Consumables and Scanner Utilities ································ Maint 10-0000
10.1 Scnanner Utility··············································································· Maint 10-0000
10.1.1 Image Sensor Test····································································· Maint 10-0030
10.1.2 Imprint Test ············································································ Maint 10-0050
10.1.3 Sheet Counter Settings································································ Maint 10-0080
10.1.4 Imprint Settings········································································ Maint 10-0130
10.1.5 Power Save Mode Settings··························································· Maint 10-0180
10.1.6 USB Operation Mode································································· Maint 10-0190
10.1.7 Image Sensor Settings ································································ Maint 10-0200
10.2 Replacement of Roller········································································ Maint 10-0210
10.2.1 Replacing Pick Rollers and Separator Rollers····································· Maint 10-0220
10.2.2 Replacing Reverse Rollers ··························································· Maint 10-0250
10.3 Replacement of Front Ribbon Cassette····················································· Maint 10-0270
10.4 Replacement of Rear Ink Cartridge························································· Maint 10-0300
10.4.1 Exterior View and Component Names·············································· Maint 10-0300
10.4.2 Expiration Date of Ink Cartridge ···················································· Maint 10-0310
10.4.3 Daily Maintenance ···································································· Maint 10-0310
10.4.4 Replacement of Ink Cartridge························································ Maint 10-0320
10.4.5 Storage of Ink Cartridge······························································ Maint 10-0350

Maint 00-0060
Revision History
REV Date Corrected
by
Checked
by
Approved
by
Description
1
01.26.2016
Ibml
Support
Support
OEM
1.1
7.6.2016
Ecn 27
Mn
Mn
Error correction 00-0020

Maint 00-0070
Safety Precautions
The safety precautions are written on the labels below. The safety precautions are safety alert symbols with signal
words such as; "Danger", "Warning", or "Caution".
symbol
Message
Description
- This symbol is accompanied by text to indicate that the following
information is related to safety.
Danger
Indicates an imminent hazardous situation which, if not avoided, will
result in death or serious injury.
Warning Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Caution
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
-
NOTICE
Indicates information that is not directly related to safety.
General safety precautions
Precautions before starting work
•Maintenance work may be performed only trained and qualified personnel.
•Be sure to follow the instructions and directions in this manual when using the device.
•Personal danger or damage to the device may occur when any of the precautions are ignored.
•Be sure to follow the safety notices shown on the device or mentioned in the manual.
•If the label for safety-related is broken, replace a new label.
•If any abnormalities occurs (e.g. abnormal temperature, abnormal noise, unusual smell, or smoke
emission), stop using the device immediately, turn off the device, and unplug the power cable.
•Although the safety notices shown on the device or mentioned in the manual are carefully considered,
unexpected events may occur. When using the device, besides following the directions, pay much
attention to yourself.

Maint 00-0080
Common Safety Precautions
Foreign substances
•Prevent any metals or flammable foreign substances from entering the device through ventilation slots
or other openings. If you use the device with these substances inside, it may cause electric shock or a
fire may occur.
Organizing your work area and its surroundings
•If you put maintenance parts, materials or removed parts on the passage, this may cause injury or
damage the device or parts.
Caution for heavy components
•When lifting heavy components, use your leg muscles keeping your back straight not to injure your
spine or back muscles.
Caution for electric shock
•Before starting work, make sure that, unless specifically instructed, there is no potential electric hazard
in the maintenance area such as insufficient grounding or a wet floor.
•Before starting work, note where the emergency power-off switches are located and make sure how to
operate them.
•Unless specifically instructed, cut off all power sources to the device before starting work. Just
switching off the machine power supplies is usually not enough. When power is fed from a wall or
floor outlet, unplug the power supply cord, or turn off the switch on the power distribution panel or
board.
•Care is required as electrical charge may remain in some parts inside the system for a certain time after
the power supply is shut off.
Caution for moving parts
•Do not power on without covers for moving parts.
•Keep loose clothing (e.g. ties, scarves or shirt sleeves) away from all moving parts.
Caution for an end face or an edge of parts
•Do not touch an end face or an edge of parts.
Caution for glass or plastic parts
•There are glass or plastic parts in the device. If you use it damaged or deformed parts, it’s very
dangerous. If you see damaged or deformed parts, replace the parts.
Caution for routing cables
•Route cables so that they do not catch your feet. If your feet are caught by cables and you fall over,
this may cause injury or damage the device.
Unstable place
•Do not put the device on an inclined, small, or unstable environment. The device may drop or fall
down and cause an injury.
WARNING
WARNING
WARNING
WARNING
WARNINGWARNING
CAUTION
CAUTION
CAUTION
CAUTION

Maint 00-0090
Caution for preventive of device damage
•If special instruments or tools are specified, be sure to use it.
If not specified, please use the one that matches to those working in general.
•Use the calibrated or pre-inspected instruments or tools.
•Check that the device has been fully restored to its original state before the completion of work.
(Attach the removed parts to the original position. Do not leave extra parts, tools or etc. in the device.)
Treatment in emergency
Case of an electric shock accident
•Don't touch the victim. You might get a shock, too.
•The first thing you must do is to disengage the victim from the electric current by cutting the power at
the source disconnecting the power cable or turning the power OFF by pressing the power switch "○".
If it is impossible, use a nonconductive object (e.g. dry wooden stick) to free the victim from the
energy source without touching him or her directly.
•Call an ambulance.
•If the victim is unconscious, give artificial respiration.
For this situation, please practice giving artificial respiration.
If the victim's heart has stopped beating, perform heart massage. Do not do other than trained and
qualified personnel.
Case of fire
•The first thing you must do is to disconnect the power cable or turn the power OFF by pressing the
power switch "○".
•If fire is not brought under control even by cutting the power at the source, depending on the situation,
you must perform fire-fighting or call a fire department.
NOTICE

Maint 00-0100
Location
•This device weighs approximately 95 lbs. (43 kg). Take stable posture when installing the device.
•Be sure to hold the bottom of the device. If you hold other parts, such as the Input Tray or Output
Tray, the device may break or drop.
•When placing the device on the floor, be careful not to catch your fingers between the bottom of the
device and the floor.
•An earthquake may cause the device to drop. Take proper measures to protect device drop and table
overturn.
CAUTION

Maint 00-0110
List of message
The following lists messages and locations of "Notes" throughout the guide.
1 DANGER
DANGER is not contained in this manual.
2 WARNING
Caution on electric shock
•An electric shock may occur. Work after turning OFF the device and removing the power cable.
(Maint 08-0000)(Maint 08-0040) (Maint 08-0190)
3 CAUTION
•Caution on high temperature
The parts become high temperature. Work after cooling them down enough.
(Maint 08-0000)(Maint 08-0030)(Maint 08-0040)(Maint 08-0170)
(Maint 08-0190) (Maint 08-0370)
•Ink Pad Pack (Rear) and the peripheral part may be staind with ink and the ink may be getting attached
to skin and cloths. Be careful with stained ink at replacement work.
•If ink should enter eyes or be swarrowed by mistake, wash the eyes or gargle and contact the nearest
medical service. (Maint 08-0340)
•When you replace the Gas Spring, work with opening the Main Unit.
•Don't remove the Gas Spring on both sides at one time because the Main Unit falls. Be sure to replace
one by one. (Maint 08-0550)
•When the Main Unit is open, hands and objects can be caught by the Main Unit when the Main Unit
closes unexpectedly, Make sure you hold the Main Unit with your hand while you work.
(Maint 10-0210)
•When the Main Unit and/or Top Unit are open, hands and objects can be caught by the Main Unit
and/or Top Unit when the Main Unit and/or Top Unit close unexpectedly, Make sure you hold the
Main Unit and/or with your hand while you work. (Maint 10-0270)
•Do not shake or disassemble ink cartridge. If you do, ink may be scattered, entering eyes and getting
attached to skin and cloths.
•If ink should enter eyes or be swallowed by mistake, wash the eyes or gargle and contact the nearest
medical service.
(Maint 10-0300)

Maint 00-0120
4 NOTICE
•If the glass part is borken, chipped, or cracked, replace the CIS Unit assembly (Front / Back).
•Absolute ethanol is usable for cleaning
•When you clean parts, do it scrupulously. (Maint 03-0020)
•Do not make scratches on the rollers. If you do, conveyance error may result. (Maint 03-0040)
•When you install an ink cartridge, make sure the direction is correct.
•If the direction is not correct, the nozzle unit may break, and printing may not be possible.
(Maint 03-0060)
•When you clean, use nonwoven fabric or other material that does not generate much dust.
•If fabric or other material remains on the Nozzle Unit, that causes deguration of the print quarity
(Maint 03-0070)
•Do not clean the SS Sensor assembly with excessive force. If you do, position detection may be
affected, and malfunction may result. (Maint 03-0130)
•After the test, make sure you set the setting switch back to "0".
•Do not set the setting switch to a position other than "0" or "8". (Maint 05-0010)
•If you update the setting in the Start mode [2] or [3], after the setting is stored, the device will restart.
Do not turn off the device during this period. After the device restarts, wait until the device goes into
the ready mode. (Maint 07-0040)
•Check if the new version is correct to ensure the correct update.
•If you download a file in Start mode [2], after the downloaded program is programmed, the device
will restart.
•Do not turn off the device even when a message is displayed to indicate download is finished.
•After the device restarts, wait until the device goes into the standby mode. (Maint 07-0080)
•When you update the setting, check if the new setting is correct to ensure the correct update.
•If you change the options in the Start mode [2], after the option settings are stored, the device will
restart. Do not turn off the device until the device goes into the standby mode.
•Confirm that the model name, options and the special order options are correct.
•Normally, the device information is stored before the replacement using the procedure described in
"7.6 Load / Store Device Unique Information", and load the stored device information back to the new
Main PCB assembly (CPS878) after the replacement. This function is used to directly change the
settings if for some reason, loading and storing the settings is not possible when you replace the Main
PCB assembly (CPS878). (Maint 07-0110)
•If you load a file in Start mode [2], after the loaded file is programmed, the device will restart. Do not
turn off the device even when a screen is displayed to indicate download is finished. After the device
restarts, wait until the device goes into the standby mode. (Maint 07-0150)

Maint 00-0130
•Using one PC, you can save and check waveform data files for multiple Scanners (or multiple
captures). It should be noted that if you overwrite a waveform data file, the data in the overwritten file
is lost. If you save data for multiple Scanners (or multiple captures), move or copy the saved file to
another folder or change the file name immediately after you save the file. (Maint 07-0220)
•Using one PC, you can save and check dump files for multiple Scanners (or multiple captures). It
should be noted that if you overwrite a dump file by moving or copying a file, the data in the
overwritten file is lost. If you save data for multiple Scanners (or multiple captures), move or copy the
saved file to another folder immediately after you save the file. In the dump file, you can keep data
other than waveform data. (Maint 07-0250)
•Be sure to remove and attach the parts in accorance with the described procedure. When removing or
attaching forcibly or incompletely, it causes a malfunction. (Maint 08-0270)(Maint 08-0300)
•Ultrasonic sensor part is composed of the Sensor assembly (M5) and Sensor assembly (L5)
(Maint 08-0310)
•Awatch, bracelet, and cuff can be caught by an intrusion of the Scanner or damaged by a metal part of
the Scanner. Take off your valuable belongings while you work. (Maint 10-0210)
•Make sure Top Unit is open while you replace the Ribbon Cassette. Or Ribbon Cassette and Imprinter
may be damaged. (Maint 10-0270)
•These may cause of malfanction of ink cartridge.
•Touch or smear the nozzle (metal) part of ink cartridge by bare hand.
•Hit, drop, or give a strong shock to ink cartridge.
•Leave ink cartridge in a place subject to exposure to direct sunlight. (Maint 10-0310)

Maint 00-0140
Safety Notice Label on device
Clean each safety notice labels regularly so the text be read clearly. If the label is broken, replace with a
new label.

Maint 00-0150
Left side
Rear side
Rear side
Left side
This mark shows following "CAUTION".
Caution on high temperature
The parts become high temperature. Work after cooling them down enough.

Maint 01-0000
1. Introduction
To use the Scanner, it needs to be connected to the host system through USB interface.
That means when you work on maintenance, you can choose from Stand-Alone Operations, which run using
the Scanner alone, or Miscellaneous Tool or Diagnosis, both of which run using the host system, depending on
what has to be done.
1.1 Configuration of Maintenance Procedure
Maintenance
Procedure
2. Component Names and Functions
3. Periodic Inspection and Maintenance
Items
Lists of work items for a periodic inspection.
1. Introduction
7. Diagnosis
Run when the host system is connected.
5. Stand-Alone Operations
Run scanner alone w/o the host.
6. Miscellaneous Tool
Run when the host system is connected
4. Diagnosis Functions
9. Checking and Adjustment
How to check and adjust parts which needed to be.
8. Parts Replacement Procedure
How to replace periodic replacement
parts and how to replace maintenance
parts.
10. Replacing Consumables and Scanner Utilities
How to replace consumables and how to use the
Scanner Utilities.

Maint 01-0010
1.2 List of Component Names
Each chapter has different naming (notation) for components. Use the following correspondence table when
you, for example, take corrective actions in case of failures.
* : When failure occurs, identify the failure location based on the error code and take appropriate corrective actions based on the table
below and references shown in the table.
Component User’s Manual Troubleshooting
Manual Parts Catalog
Maintenance Procedure Reference
(Maintenan
Procedure) Function
Coordinated
Diagnostic/
Scanner Utilities
Others
Photo Sensor
Detector
sensor (PC11)
Sensor(Emission)
(PC11 LED)
Fig24-(2)
Sensor (Emission)
PC11
Sensor (Emission)
(PC11 sensor)
3.3.7
6.5.1
8.3.19
Input Tray
Empty
Monitoring
Sensor(Reception)
(PC11 Sensor)
Fig25-(2)
Sensor (Reception)
Sensor(Reception)
(PC11 sensor)
Detector
sensor (PC20)
Sensor(Emission)
(PC20 LED)
Fig23-(2)
Sensor (Emission)
PC20
Sensor (Emission)
(PC20 sensor)
3.3.7
6.5.1
8.3.19
Misfeed
Detection
Sensor(Reception)
(PC20 Sensor)
Fig25-(2)
Sensor (Reception)
Sensor(Reception)
(PC20 sensor)
Detector
sensor (PC21L) Reflection Sensor
(PC21L) Fig8-(3)
Reflection Sensor PC21L Reflection Sensor
(PC21L sensor) 3.3.7
6.5.1
8.3.19
Jam Control
and Jam
Monitoring
Detector
sensor (PC21R) Reflection Sensor
(PC21R) Fig8-(3)
Reflection Sensor PC21R Reflection Sensor
(PC21R sensor)
Detector
sensor (PC31) Reflection Sensor
(PC31) Fig20-(2)
Reflection Sensor PC31 Reflection Sensor
(PC31 sensor)
3.3.7
6.5.1
8.3.19
Jam
Monitoring
Detector
sensor (PC41) Reflection Sensor
(PC41) Fig31-(2)
Reflection Sensor PC41 Reflection Sensor
(PC41 sensor)
3.3.7
6.5.1
8.3.19
Imprinting
Gate Control
and Jam
Monitoring
Detector
sensor (PC42) Reflection Sensor
(PC42) Fig33-(5)
Reflection Sensor PC42 (PC42 sensor)
3.3.7
6.5.1
8.3.19
Output
Tray(U)
Monitoring
Detector
sensor (PC43) Reflection Sensor
(PC43) Fig26-(5)
Reflection Sensor PC43 Reflection Sensor
(PC43 sensor)
3.3.7
6.5.1
8.3.19
Output
Tray(L)
Monitoring
Detector
sensor (PC51)
Sensor(Emission)
(PC51)
Fig26-(9)
Sensor (Emission)
PC51
Sensor (Emission)
(PC51 sensor)
3.3.7
6.5.1
8.3.19
Output
Tray(L)
Monitoring
Sensor(Reception)
(PC51)
Fig28-(2)
Sensor (Reception)
Sensor(Reception)
(PC51 sensor)
Detector
sensor (PC52)
Sensor(Emission)
(PC52)
Fig27-(8)
Sensor (Emission)
PC52 (PC52 sensor) 3.3.7
6.5.1
8.3.19
Output
Tray(U)
Monitoring
Sensor(Reception)
(PC52)
Fig33-(4)
Sensor (Reception)
Sensor(Reception)
(PC52 sensor)
Not described Photo_Micro_Senso
r(F/L) Fig25-(3)
Photo Interrupter F/L Photo Interrupter
(F/L sensor) 6.5.1
8.3.19
Input Tray
DOWN
Monitor
Not described Not described
Fig19-(5)
Photo Interrupter
L/L
Photo Interrupter
(L/L sensor)
6.5.1
8.3.19
Input Tray
DOMonitor
Not described Cover Swich
(I/L) Fig3-(24)
Cover Switch assembly I/L Cover Switch
assembly
6.5.1
8.3.34
9.3
Device
Open/Close
Monitor
Manual Feed Switch Photo_Micro_Senso
r as R/R switch Fig4-(25)
Photo Interrupter R/R R/R 6.5.1
Manual Feed
Switch
Monitoring
Ultrasonic
Sensor
Ultrasonic Sensors
(Transmitter)
SS_Sensor_assembl
y(L5)
Fig2-(4)
SS Sensor assembly(L5)
Ultrasonic sensor
SS Sensor assembly
(L5)
3.3.8
6.5.2
8.3.10
Ultrasonic
Multi-feed
Detection
Ultrasonic Sensors
(Receiver)
SS_Sensor_assembl
y(M5)
Fig2-(2)
SS Sensor assembly(M5)
SS Sensor assembly
(M5)

Maint 01-0020
* : When failure occurs, identify the failure location based on the error code and take appropriate corrective actions based on the table
below and references shown in the table.
Component User’s Manual Troubleshooting
Manual Parts Catalog Maintenance Procedure
Reference
(Maintenan
Procedure)
Function
PCB Not described
MAIN_PCB_assemb
ly Fig3-(17)
MAIN PCB assembly ―Main PCB assembly
(CPS878 PCB) 8.3.1
DRV_PCB_assembl
y Fig3-(20)
DRV PCB assembly ―DRV PCB assembly
(CPS880 PCB) 8.3.3
CPS881_PCB_asse
mbly Fig4-(28)
CPS881 PCB assembly ―Relay PCB assembly
(CPS881 PCB) 8.3.4
Panel Operation Button
―Fig3-(19)
CPS774 PCB assembly PNL SW CPS774 PK
assembly (Panel
PCB)
6.5.1
8.3.5 Panel
Operation
LED indicator
Front-Side
Image
Sensor
Image Sensor
(Front) CIS_Unit_assembly
(Front) Fig2-(7)
CIS Unit assembly CIS Unit assembly
(Front) CIS Unit assembly
(Front)
3.3.1
7.7
8.3.8
Image
Capture
Back-Side
Image
Sensor
Image Sensor
(Back) CIS_Unit_assembly
(Back) Fig2-(7)
CIS Unit assembly CIS Unit assembly
(Back) CIS Unit assembly
(Back)
3.3.1
7.7
8.3.9
Image
Capture
Roller
Pick Roller Pick Roller Fig12-(8)
Pick Roller ―Pick Roller 3.3.2
8.2.1
10.2.1
Separator Roller Separator Roller Fig13-(9)
Separator Roller ―Separator Roller 3.3.2
8.2.1
10.2.1
Reverse Roller Reverse Roller Fig15-(8)
Reverse Roller ―Reverse Roller 3.3.2
8.2.2
10.2.2
―
Not described
Fig10
Pinch Roller T1
assembly
―Pinch Roller 3.3.4
8.3.26
Not described Not described ―Drive Roller 3.3.3
8.3.14
Receiving side
of T1 pinch
roller
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