ICC ETH-1000 User manual

ICC
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ETH-1000 Chillgard LC Quick Start Guide for BACnet
MS/TP
This document provides a brief overview of the connections and settings that must be used to connect a
preconfigured ETH-1000 gateway to a MSA Chillgard LC Refrigerant Monitor. This document also contains the
BACnet object mapping for the application and some troubleshooting tips. For more information, please refer to
the ETH-1000 User’s Manual available at http://www.iccdesigns.com/products/millennium/eth-1000.html.
Wiring
Power Supply Wiring
A 7 – 24V DC power supply must be connected to the gateway’s terminal block at terminals TB:5 (POWER) and
TB:6 (GND) as highlighted in Figure 2.
Figure 1: Terminal Block Power Supply Connections

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Wiring the Gateway to the Chillgard LC
Connect the “RS-485 To Sensor Module” terminals −, +, and G on the Chillgard LC to the gateway’s terminal
block at terminals TB:2 (B), TB:1 (A), and TB:6 (GND) as shown in Figure 2. This terminal block on the Chillgard
LC will have wires for both the gateway and any sensors connected to it. Additionally, a jumper wire must be
placed on the gateway’s terminal block between terminals TB:1 (A) and TB:3 (Y). Another jumper wire must be
placed between terminals TB:2 (B) and TB:4 (Z). as shown in Figure 2.
Figure 2: Gateway and Chillgard LC Connections

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Customizing the ETH-1000’s Configuration
The ETH-1000 can be configured via USB using the ICC Configuration Studio. Certain network settings and
BACnet settings may need to be modified to match a specific network configuration. To modify the gateway’s
configuration, open the ICC Configuration Studio and connect the gateway via the included USB cable. The
software will automatically recognize the connected device and upload the current configuration file stored on the
gateway. The configuration must be downloaded back to the gateway after making any changes. The latest ICC
Configuration Studio is available at http://www.iccdesigns.com/icc-configuration-studio.html.
Ethernet Network Settings
The network settings may need to be modified to be compatible with your network. These settings can be
modified in the ICC Configuration Studio by selecting “Ethernet” in the Project Pane and changing the settings in
the Settings Pane as shown in Figure 3.
Figure 3: Network Settings
BACnet Communications Settings
The UDP Port, Device Name, and Device Instance may need to be modified to be compatible with your network.
These settings can be modified in the ICC Configuration Studio by selecting the corresponding items in the
Project Pane and changing the settings in the Settings Pane. The UDP Port can be changed by selecting
“BACnet/IP Server” and entering the desired UDP port number in the UDP Port field as shown in Figure 4. The
Device Name and Instance can be changed by selecting “Device Object” and entering a value in the Device
Name and Instance Number fields as shown in Figure 5. The default settings for the gateway are shown in Error!
Not a valid bookmark self-reference..
Figure 4: BACnet/IP UDP Port

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Figure 5: BACnet Device Settings
Table 1: Default BACnet Settings
Setting
Default Value
UDP Port
47808 (0xBAC0)
Device Name
ETH-1000
Device Instance
2420

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BACnet Object Mapping
Table 2 provides a listing of the BACnet objects supported by the configuration preloaded on the ETH-1000
gateway.
Table 2: BACnet Object Mapping
Instance ID
Object Name
Description
Units
Multiplier
Definition Of Encoded Data
AI0
S1 Module State
Fault & Module State for
Sensor 1
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI1
S1 Gas Number
Gas Number for Sensor 1
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI2
S1 Concentration
Gas Concentration for
Sensor 1
PPM (96)
1.000000
-20 to 1050
AI3
S1 Alarm State
Alarm State for Sensor 1
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI4
S1 Caution Level
Caution Setpoint for Sensor
1
PPM (96)
1.000000
30 to 980
AI5
S1 Warning Level
Warning Setpoint for Sensor
1
PPM (96)
1.000000
40 to 990
AI6
S1 Alarm Level
Alarm Setpoint for Sensor 1
PPM (96)
1.000000
50 to 1000
AI10
S2 Module State
Fault & Module State for
Sensor 2
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI11
S2 Gas Number
Gas Number for Sensor 2
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI12
S2 Concentration
Gas Concentration for
Sensor 2
PPM (96)
1.000000
-20 to 1050
AI13
S2 Alarm State
Alarm State for Sensor 2
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm

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Instance ID
Object Name
Description
Units
Multiplier
Definition Of Encoded Data
AI14
S2 Caution Level
Caution Setpoint for Sensor
2
PPM (96)
1.000000
30 to 980
AI15
S2 Warning Level
Warning Setpoint for Sensor
2
PPM (96)
1.000000
40 to 990
AI16
S2 Alarm Level
Alarm Setpoint for Sensor 2
PPM (96)
1.000000
50 to 1000
AI20
S3 Module State
Fault & Module State for
Sensor 3
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI21
S3 Gas Number
Gas Number for Sensor 3
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI22
S3 Concentration
Gas Concentration for
Sensor 3
PPM (96)
1.000000
-20 to 1050
AI23
S3 Alarm State
Alarm State for Sensor 3
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI24
S3 Caution Level
Caution Setpoint for Sensor
3
PPM (96)
1.000000
30 to 980
AI25
S3 Warning Level
Warning Setpoint for Sensor
3
PPM (96)
1.000000
40 to 990
AI26
S3 Alarm Level
Alarm Setpoint for Sensor 3
PPM (96)
1.000000
50 to 1000
AI30
S4 Module State
Fault & Module State for
Sensor 4
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI31
S4 Gas Number
Gas Number for Sensor 4
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI32
S4 Concentration
Gas Concentration for
Sensor 4
PPM (96)
1.000000
-20 to 1050
AI33
S4 Alarm State
Alarm State for Sensor 4
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI34
S4 Caution Level
Caution Setpoint for Sensor
4
PPM (96)
1.000000
30 to 980

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Instance ID
Object Name
Description
Units
Multiplier
Definition Of Encoded Data
AI35
S4 Warning Level
Warning Setpoint for Sensor
4
PPM (96)
1.000000
40 to 990
AI36
S4 Alarm Level
Alarm Setpoint for Sensor 4
PPM (96)
1.000000
50 to 1000
AI40
S5 Module State
Fault & Module State for
Sensor 5
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI41
S5 Gas Number
Gas Number for Sensor 5
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI42
S5 Concentration
Gas Concentration for
Sensor 5
PPM (96)
1.000000
-20 to 1050
AI43
S5 Alarm State
Alarm State for Sensor 5
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI44
S5 Caution Level
Caution Setpoint for Sensor
5
PPM (96)
1.000000
30 to 980
AI45
S5 Warning Level
Warning Setpoint for Sensor
5
PPM (96)
1.000000
40 to 990
AI46
S5 Alarm Level
Alarm Setpoint for Sensor 5
PPM (96)
1.000000
50 to 1000
AI50
S6 Module State
Fault & Module State for
Sensor 6
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI51
S6 Gas Number
Gas Number for Sensor 6
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)

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Instance ID
Object Name
Description
Units
Multiplier
Definition Of Encoded Data
AI52
S6 Concentration
Gas Concentration for
Sensor 6
PPM (96)
1.000000
-20 to 1050
AI53
S6 Alarm State
Alarm State for Sensor 6
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI54
S6 Caution Level
Caution Setpoint for Sensor
6
PPM (96)
1.000000
30 to 980
AI55
S6 Warning Level
Warning Setpoint for Sensor
6
PPM (96)
1.000000
40 to 990
AI56
S6 Alarm Level
Alarm Setpoint for Sensor 6
PPM (96)
1.000000
50 to 1000
AI60
S7 Module State
Fault & Module State for
Sensor 7
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI61
S7 Gas Number
Gas Number for Sensor 7
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI62
S7 Concentration
Gas Concentration for
Sensor 7
PPM (96)
1.000000
-20 to 1050
AI63
S7 Alarm State
Alarm State for Sensor 7
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI64
S7 Caution Level
Caution Setpoint for Sensor
7
PPM (96)
1.000000
30 to 980
AI65
S7 Warning Level
Warning Setpoint for Sensor
7
PPM (96)
1.000000
40 to 990
AI66
S7 Alarm Level
Alarm Setpoint for Sensor 7
PPM (96)
1.000000
50 to 1000
AI70
S7 Module State
Fault & Module State for
Sensor 8
No Units
(95)
1.000000
0 – Warm Up
Bit 0 – Normal
Bit 1 – Cal/Setup
Bit 2 – Factory
Bit 3 – Trouble
Bit 8 – Cal Sum
Bit 9 – Under Range
Bit 10 – Flow Loss
Bit 11 – Under Voltage
Bit 12 – Temperature
Bit 13 – Prog Cksum
Bit 14 – Lamp Fail
AI71
S8 Gas Number
Gas Number for Sensor 8
No Units
(95)
1.000000
0 to 44 (Refer to manual for
definition)
AI72
S8 Concentration
Gas Concentration for
Sensor 8
PPM (96)
1.000000
-20 to 1050

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Instance ID
Object Name
Description
Units
Multiplier
Definition Of Encoded Data
AI73
S8 Alarm State
Alarm State for Sensor 8
No Units
(95)
1.000000
0 - None
Bit 0 – Caution
Bit 1 – Warning
Bit 2 – Alarm
AI74
S8 Caution Level
Caution Setpoint for Sensor
8
PPM (96)
1.000000
30 to 980
AI75
S8 Warning Level
Warning Setpoint for Sensor
8
PPM (96)
1.000000
40 to 990
AI76
S8 Alarm Level
Alarm Setpoint for Sensor 8
PPM (96)
1.000000
50 to 1000
Instance ID
Object Name
Description
Active/Inactive Text
Notes
BI1
S1 Caution
Sample 1 Caution State
On/Off
BI2
S1 Warning
Sample 1 Warning State
On/Off
BI3
S1 Alarm
Sample 1 Alarm State
On/Off
BI11
S2 Caution
Sample 2 Caution State
On/Off
BI12
S2 Warning
Sample 2 Warning State
On/Off
BI13
S2 Alarm
Sample 2 Alarm State
On/Off
BI21
S3 Caution
Sample 3 Caution State
On/Off
BI22
S3 Warning
Sample 3 Warning State
On/Off
BI23
S3 Alarm
Sample 3 Alarm State
On/Off
BI31
S4 Caution
Sample 4 Caution State
On/Off
BI32
S4 Warning
Sample 4 Warning State
On/Off
BI33
S4 Alarm
Sample 4 Alarm State
On/Off
BI41
S5 Caution
Sample 5 Caution State
On/Off
BI42
S5 Warning
Sample 5 Warning State
On/Off
BI43
S5 Alarm
Sample 5 Alarm State
On/Off
BI51
S6 Caution
Sample 6 Caution State
On/Off
BI52
S6 Warning
Sample 6 Warning State
On/Off
BI53
S6 Alarm
Sample 6 Alarm State
On/Off
BI61
S7 Caution
Sample 7 Caution State
On/Off
BI62
S7 Warning
Sample 7 Warning State
On/Off
BI63
S7 Alarm
Sample 7 Alarm State
On/Off
BI71
S8 Caution
Sample 8 Caution State
On/Off
BI72
S8 Warning
Sample 8 Warning State
On/Off
BI73
S8 Alarm
Sample 8 Alarm State
On/Off

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Troubleshooting
This section details some troubleshooting tips to follow if any issues are encountered when installing the gateway
and Chillgard LC onto a BACnet MS/TP network.
1. Power
a. Confirm that the gateway is receiving power from the 7 - 24V DC supply. The MS (Module Status)
LED should light green when the gateway is powered.
2. Wiring
a. Confirm the wiring matches the connections shown in Figure 2.
3. Configuration
a. Confirm that the gateway is configured with the appropriate network parameters (baud rate, MAC
address, device instance, etc) using the ICC Configuration Studio as described in the
Customizing the ETH-1000’s Configuration section.
4. Gateway LEDs
a. The MS (Module Status) LED should light green when the gateway is powered and should flash
green when the gateway is connected via USB.
i. If this is not observed, check the gateway’s power.
b. The RS-485 RX LED should flash red. The TX LED will always be off.
i. If this is not observed, check the wiring between the gateway and the Chillgard LC.
ii. Check the gateway’s configuration using the ICC Configuration Studio and confirm that
the RS-485 port is configured for Modbus Sniffer.
5. Chillgard LC Data Confirmation
a. View the gateway’s internal database via the Database pane in ICC Configuration Studio and
select the 16-bit Unsigned data type from the dropdown. There should be some highlighted cells
which do not show a value of 0.
6. BACnet Data Confirmation
a. View the gateway’s internal database via the Database pane in ICC Configuration Studio and
select the 16-bit Unsigned data type from the dropdown. The data shown in the highlighted cells
should match the data read on the BACnet system. The specific BACnet object mapped at an
address is shown when the mouse is hovered over a cell in the Database Pane.
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