ICI AL-FBM71TYN-RT Quick start guide

Alumilite Front Bumper
part# AL-FBM71TYN-RT
DIRECTIONS FOR INSTALLATON & USE
2014 - 2021 TOYOTA 4RUNNER
For technical support, call 1-800-626-8746
or
visit icionline.com to download color instructions
WARNING: FAILURE TO COMPLY WITH INSTALLATION,
SAFETY, AND PRODUCT USE INSTRUCTIONS MAY RESULT
IN SERIOUS BODILY INJURY OR DEATH.
IMPORTANT NOTES
The contents of this installation and operation manual should be
read and comprehended before initializing the installment of the
above listed product. This will help minimize risk to injury through
the installation process and through the operation of the product.
TABLE OF CONTENTS
2. PARTS AND TOOLS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
4. DISMOUNTING THE OEM BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05-10
5. ICI BUMPER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14
3. REFERENCE DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .04
1. SAFETY, WARNINGS, AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
6. SOCIAL MEDIA REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SAFETY, WARNINGS, AND OPERATION
•Please ensure that the installer and end-user of this product have
familiarized themselves with the contents in this manual. This
manual provides important information about the possible safety
and operation risks that are involved with the usage of this
product.
•Our number one concern is the safety of our customers. This
product is intended to be installed by a professional to minimize
risk of an improper installation. Improper installations can lead to
product damage, vehicle damage, and bodily injury. We ask that
you reach out for professional assistance if this installation is
beyond your capabilities.
•Please ensure to safeguard this installation and operation manual
to reference in the future or to pass on to a future owner of the
product.
•The installation of the TOYOTA 4RUNNER ALUMILITE BUMPER
requires the dismantling and cutting of the OEM bumper. Please
follow all instructions and take all safety precautions necessary
throughout the entirety of the installation process.
SYMBOL DESCRIPTION
HAZARDOUS WARNING
WARNING: SHARP
ELEMENTS
WARNING: CRUSHING
OF HANDS
WARNING: HOT SURFACE
PARTS AND TOOLS REQUIRED
TOOL DESCRIPTION
RATCHET/SOCKET
WRENCH
SOCKETS (MM):
10, 14
DREMEL
AUTO TRIM
REMOVAL
TOOL
MANDATORY: WEAR EYE
PROTECTION YE PROTECTION
13
2. PARTS AND TOOLS REQUIRED
02 03
Hardware Kit includes:
(1). Qty x 14 = M8-1.25 x 30mm Flat Head Socket Screws
(2). Qty x 14 = M8 x 30mm Finish Washers
(3). Qty x 26 = M8 Flat Washers
(4). Qty x 12 = M8-1.25 Nylock Nuts
(5). Qty x 6 = M8-1.25 x 30mm Hex Head Bolts
(6). Qty x 2 = M12-1.25 x 30mm Hex Head Bolts
(7). Qty x 2 = M12 Flat Washers
(8). Qty x 4 = 1/2'' RT Hole Plugs
Components List:
(a). Steel Winch Plate Assembly (100513)
(b). Aluminum Winch Plate Bumper Cover (100515)
(c). Internal Light Mount (100516)
(d). Lower Bumper Supports (100517) - Qty x 2
1 Driver / 1 Passenger
(e). Trim-Loc Rubber Edging - Qty x 2
(f). RT Hoop Bar (Bolt-on)

REFERENCE DIAGRAMS
STEP 1
Open the hood of your
4Runner and remove the
top plastic radiator cover by
removing the 10 plastic
retainer clips. Simply push in
the center of the clips (like a
button) to disengage them.
STEP 2 (SAVE
COMPONENTS)
With a 10mm socket, remove
the 3 bolts attaching the
bumper cover to the center of
the radiator support. The top
bolt is shown in Figure 2.
Follow the bumper cover
down to fi nd th 2 bolts
located directly beneath it.
DISMOUNTING THE OEM BUMPER
Figure 1.
STEP 3 (SAVE
COMPONENTS)
With a trim removal tool,
remove the 6 plastic retainer
clips holding the bumper
cover to the radiator
support. If equipped, unplug
the TSS sensor harness as
well.
Figure 3.
04 05
Front view of Bumper
and Winch Carrier set-up:
Back view of bumper, RT
Hoop, and Internal Light
Bracket set-up:
Figure 2.

DISMOUNTING THE OEM BUMPER DISMOUNTING THE OEM BUMPER
STEP 7 (SAVE
COMPONENTS)
Disconnect the fog light
harness, there is a plug located
under the driver side headlight
that can be accessed
underneath the bumper. This
plug has a lever to release it
from the harness, disconnect
the harness
by pulling the lever until it
releases.
STEP 8 (SAVE
COMPONENTS)
To avoid damage, we
recommend having someone
help to remove the bumper
cover. From the wheel well,
pull the bumper away from
the fender. As it loosens, slip
your fingers between the
bumper cover and fender
and work towards the front
of the vehicle. Do this
carefully from both sides.
Figure 7.
STEP 9
Use a 14mm socket or wrench
to remove the crash bar from
the frame. There are 4 bolts
per side, 3 on the outside and
1 on the inside of each frame
mount. The crash bar is also
attached by hooks. With the
bolts removed, lift up on the
crash bar to unhook it from
the frame. The crash bar will
not be used for the ICI
bumper. Figure 9.
06 07
STEP 4 (SAVE
COMPONENTS)
Using a 10mm socket, remove
the 3 screws from the front of
each wheel well holding the
bumper cover to the inner
fender liner. Note the bolts
and which location they were
removed from so they can be
reinstalled later.
STEP 6
Using a 10mm socket remove
the 7 bolts underneath the
center of the bumper cover
holding on the plastic skid
plate. Using a small flat head
screw driver remove the
plastic retainer pin holding the
plastic skid plate to the frame.
Remove the plastic skid plate.
Figure 6 is with the plate
removed.
STEP 5
Using a 10mm socket, remove
the 2-3 screws from each side
underneath the bumper
cover holding it to the inner
fender liner.
Figure 6.
Figure 5.
Figure 4.
Figure 8.

DISMOUNTING THE OEM BUMPER DISMOUNTING THE OEM BUMPER
STEP 13
Remove the lower grille insert.
Using a Phillips head screw
driver, remove the 6 screws
holding the metal grille
retainer to the bumper cover.
Using a flat head screw driver,
unclip the lower grille from
the bumper cover and
remove. Set these parts aside
for re-installation after cutting.
STEP 14
Finish taping off the edge of
the bumper cut area. The cut
will follow the top line and
down the valley of the
bumper cover. Tape off
outside of this area to protect
it from contact with the
cutting tool.
Figure 13.
STEP 15
Using a cut off wheel, air saw
or similar type cutting tool,
begin cutting along the top
line and down the valleys of
the bumper cover. The ICI
bumper will cover these cut
areas, so the cuts do not need
to be perfect.
Figure 15.
08 09
STEP 10
Remove the front plastic trim
cover and fog light harness
from the bumper cover.
Gently pull on the clips until
they come off the bumper.
Using a flat head screw
driver, release the white
plastic retainer pins holding
the trim piece to the front of
the bumper cover.
STEP 12 (SAVE
COMPONENTS)
Using the front plastic trim
cover removed in STEP 10 as
a guide, trace a line with a
sharpie over the tape to act
as a “cutting” line. Once the
line is drawn, remove the
plastic trim cover and set it
aside.
STEP 11
Create a cut line along the
top of the bumper cover by
masking off the top edge
just below the lower grille,
tape off about 2” below the
lower grille opening.
Figure 12.
Figure 11.
Figure 10.
Figure 14.

ICI BUMPER INSTALLATION
STEP 19
Install the ICI winch carrier to
the frame of the vehicle. With
help, carefully hold the winch
carrier up to the front frame
and use the eight 14mm
socket head bolts removed in
STEP 9 to attach the winch
carrier to the frame. Do not
fully tighten these bolts yet.
STEP 20
Use the provided M12 bolts
and flat washers on the
lateral holes of the winch
carrier to fix it to the frame.
With these bolts in place and
tightened, proceed to
tightening the 8 bolts in STEP
19.
Figure 19.
STEP 21 (WINCH)
Be sure to take caution with
the AC and cooler lines. If a
line is making contact with the
winch, you will need to adjust
it/them to avoid damaging it.
These lines can be gently bent
by hand, but it may be
necessary to unbolt the line.
NOTE: Be careful and
only proceed at your own
discretion. Figure 21.
10 11
STEP 16
Clean up the edges with a light
sanding and remove all the
masking tape.
ICI BUMPER INSTALLATION
STEP 17
With the edges sanded, the
bumper cover is ready to be
reassembled and remounted
to your truck. You will need to
reinstall the components of
the following steps in this
sequence: STEP 12, STEP 8,
STEP 7, STEP 4, STEP 2, and
STEP 3.
STEP 18 (WINCH)
If you have a winch, now is the
time to mount it to the carrier.
Be sure to use the hardware
provided with your winch. This
carrier is designed to fit most
winch brands, it may be
necessary to relocate the
solenoid control box
depending on the winch brand
and style.
Figure 18.
Figure 17.
DISMOUNTING THE OEM BUMPER
Figure 16.
Figure 20.

ICI BUMPER INSTALLATION
STEP 25
Attach the provided rubber
trim to the length of the side
edges of the cover plate. It
may be necessary to use a
small mallet to ensure that
the trim is properly
attached.
STEP 26
Use 8 of the provided M8
bolts and finish washers to
attach the cover plate to the
winch carrier. Center the plate
so it is square on the vehicle
and tighten the mounting
bolts. Also install the fairlead
to the front of the winch cover
plate - longer bolts may be
necessary for this.
Figure 25.
STEP 27
Attach the OE bumper cover
to the side support brackets
using the provided M8 bolt
and finish washer. Adjust the
bumper cover so it minimizes
the gap between the winch
cover plate and the OE
bumper cover, once satisfied
with the fitment, fully tighten
all bolts. Refer to STEP 22.
Figure 27.
12 13
STEP 22
Install the side support
brackets to the winch carrier
with the provided M8
hardware.
NOTE: Do not fully tighten and
do not attach to the bumper
cover as illustrated yet. This is
done to illustrate where the
support attaches.
STEP 24 (LIGHTING)
Install the lighting of your
choosing to the light mount
bracket. Then mount the
bracket to the cover plate
and adjust it until your
lighting is centered on the
front opening.
NOTE: The light bracket
accommodates up to a 30”
LED light bar.
STEP 23
The small slots along the back
edge of the winch carrier are
for wire management, the
winch wires and fog light
harness can be zip tied to
these slots to keep them out
of the way and secure.
Figure 24.
Figure 23.
ICI BUMPER INSTALLATION
Figure 22.
Figure 26.

ICI BUMPER INSTALLATION
STEP 28 (Finish)
Check all hardware and make
sure they are fully tightened.
Figure 28.
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