ICON Health & Fitness Pro-Form 440 ES PFEX15917.1 User manual

Serial Number
Decal
CAUTION
Read all precautions and
instructions in this manual before
using this equipment. Keep this
manual for future reference.
Model No. PFEX15917.1
Serial No.
Write the serial number in the space
above for reference.
proform.com
USER’S MANUAL
To register your product and
activate your warranty today,
go to my.proform.com.
For service at any time, go to
proformservice.com.
Or call 1-888-533-1333
Mon.–Fri. 6 a.m.–6 p.m. MT
Sat. 8 a.m.–12 p.m. MT
Please do not contact the store.
ACTIVATE YOUR
WARRANTY
CUSTOMER CARE

2
WARNING DECAL PLACEMENT
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS..................................................................3
BEFORE YOU BEGIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PART IDENTIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
HOW TO USE THE EXERCISE BIKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
MAINTENANCE AND TROUBLESHOOTING ....................................................21
FCC INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXERCISE GUIDELINES ....................................................................23
PART LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXPLODED DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS .................................................. Back Cover
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
This drawing shows the location(s) of the warning
decal(s). If a decal is missing or illegible, see
the front cover of this manual and request a
free replacement decal. Apply the decal in the
location shown. Note: The decal(s) may not be
shown at actual size.
PROFORM and IFIT are registered trademarks of ICON Health & Fitness, Inc. App Store is a trademark of Apple
Inc., registered in the U.S. and other countries. Android and Google Play are trademarks of Google LLC. The
BLUETOOTH®word mark and logos are registered trademarks of Bluetooth SIG, Inc. and are used under license.
IOS is a trademark or registered trademark of Cisco in the U.S. and other countries and is used under license.

3
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your exercise bike before using your exercise bike.
ICON assumes no responsibility for personal injury or property damage sustained by or through the
use of this product.
1. It is the responsibility of the owner to
ensure that all users of the exercise bike are
adequately informed of all precautions.
2. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or persons
with pre-existing health problems.
3. The exercise bike is not intended for use by
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge, unless they are given supervi-
sion or instruction about use of the exercise
bike by someone responsible for their safety.
4. Use the exercise bike only as described in
this manual.
5. The exercise bike is intended for home use
only. Do not use the exercise bike in a com-
mercial, rental, or institutional setting.
6. Keep the exercise bike indoors, away from
moisture and dust. Do not put the exercise
bike in a garage or covered patio, or near
water.
7. Place the exercise bike on a level surface,
with a mat beneath it to protect the floor or
carpet. Make sure that there is at least 2 ft.
(0.6 m) of clearance around the exercise bike.
8. Inspect and properly tighten all parts each
time the exercise bike is used. Replace any
worn parts immediately.
9. Keep children under age 13 and pets away
from the exercise bike at all times.
10. Wear appropriate clothes while exercising;
do not wear loose clothes that could become
caught on the exercise bike. Always wear
athletic shoes for foot protection.
11. The exercise bike should not be used
by persons weighing more than 350 lbs.
(159 kg).
12. Be careful when mounting and dismounting
the exercise bike.
13. Always keep your back straight while using
the exercise bike; do not arch your back.
14. The heart rate monitor is not a medical
device. Various factors may affect the accu-
racy of heart rate readings. The heart rate
monitor is intended only as an exercise aid in
determining heart rate trends in general.
15. Over exercising may result in serious injury
or death. If you feel faint, if you become short
of breath, or if you experience pain while
exercising, stop immediately and cool down.

4
all
STANDARD SERVICE PLANS

5
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM®440 ES
exercise bike. Cycling is an effective exercise for
increasing cardiovascular fitness, building endurance,
and toning the body. The 440 ES exercise bike pro-
vides a selection of features designed to make your
workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the exercise bike. If you have questions after
reading this manual, please see the front cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handlebar
Handlebar
Console
Wheel
Seat
Backrest Pedal/Strap
Leveling Foot
Accessory Tray
Fan Heart Rate Monitor
Adjustment Handle
Handle
Length: 4 ft. 11 in. (150 cm)
Width: 1 ft. 10 in. (56 cm) Tablet Holder

6
M10 x 120mm Screw (44)–2
M10 x 20mm
Screw (60)–4
M10 x 96mm Screw (110)–2
M8 x 13mm
Screw (94)–6
M8 x 38mm
Screw (56)–4
M8 x 50mm Bolt
(49)–2
M6 x 30mm
Screw (51)–4
M6 x 18mm
Screw (67)–4 M6 x 50mm Screw
(42)–1
M8 Locknut
(102)–2
M6 Washer
(112)–8
M4 x 15mm
Screw (63)–6
Tablet Holder
Screw (115)–4
PART IDENTIFICATION CHART
Use the drawings below to identify the small parts needed for assembly. The number in parentheses below each
drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the
key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it
has been preassembled. Extra parts may be included.

7
• To hire an authorized service technician to
assemble this product, call 1-800-445-2480.
• Assembly requires two persons.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until you nish all assembly steps.
• Left parts are marked “L” or “Left” and right parts
are marked “R” or “Right.”
• To identify small parts, see page 6.
In addition to the included tool(s), assembly
requires the following tools:
one Phillips screwdriver
one adjustable wrench
Assembly may be easier if you have a set of
wrenches. To avoid damaging parts, do not use
power tools.
ASSEMBLY
2
1
2. If there are shipping bracket(s) on the front and
rear of the Frame (1), remove and discard the
shipping bracket(s) and the hardware attaching
them.
With the help of a second person, place some
of the packing materials (not shown) under the
front of the Frame (1).
Attach the Front Stabilizer (2) to the Frame (1)
with two M10 x 96mm Screws (110); start both
Screws, and then tighten them.
Then, remove the packing material from under
the Frame (1).
110
2
1
1. Go to my.proform.com on your computer and
register your product.
• documents your ownership
• activates your warranty
• ensures priority customer support if assistance
is ever needed
Note: If you do not have internet access, call
Customer Care (see the front cover of this
manual) and register your product.

8
4
5
19
3
3. With the help of a second person, place some of
the packing materials (not shown) under the rear
of the Frame (1).
Attach the Rear Stabilizer (3) to the Frame (1)
with two M10 x 120mm Screws (44); start both
Screws, and then tighten them.
Then, remove the packing material from under
the Frame (1).
1
3
44
4. Have a second person hold the Upright (4) on
the Frame (1).
Tip: Avoid pinching the Main Wire (41). Attach
the Upright (4) with four M10 x 20mm Screws
(60); start all the Screws, and then tighten
them.
Next, locate the wire tie (A) inside the Upright
(4). Tie the lower end of the wire tie to the Main
Wire (41). Then, pull the other end of the wire tie
upward until the Main Wire is routed through the
Upright.
Tip: To prevent the Main Wire (41) from falling
into the Upright (4), secure it to the Upright
with the wire tie (A).
5. Slide the Upright Cover (19) onto the Upright
(4) and press it onto the Left and Right Shields
(21, 22).
A
A
4
4
1
41
60
21, 22
Avoid pinching the
Main Wire (41)

9
7
81
8
82
7
94
6
6
42
9
6. Attach the Accessory Tray (9) to the Upright (4)
with an M6 x 50mm Screw (42).
4
7. Untie and discard the wire tie on the Main
Wire (41).
While a second person holds the Console
Bracket (82) near the Upright (4), route the
Main Wire (41) through the notch in the Upright,
through the Upright Bracket (84), and through
the hole in the center of the Console Bracket.
Tip: Avoid pinching the Main Wire (41). Insert
the Upright Bracket (84) into the Upright (4).
Attach the Upright Bracket (84) with two
M8 x 50mm Bolts (49) and two M8 Locknuts
(102); start both Bolts, and then tighten them.
Make sure that the Locknuts are in the hex-
agonal holes (B).
8. Identify the Right Handlebar (81) and orient it as
shown.
Tip: Avoid pinching the Right Pulse Wire
(8). Attach the Right Handlebar (81) to the right
side of the Console Bracket (82) with three
M8 x 13mm Screws (94); start all the Screws,
and then tighten them.
Then, route the Right Pulse Wire (8) in the Right
Handlebar (81) through the Console Bracket (82)
as shown.
Repeat this step to attach the Left
Handlebar (6).
4
B
102
84
82
49
41
Avoid pinching
the Main Wire (41)
Avoid pinching
the wires
8
94

10
9
63
20
80
82
9. IMPORTANT: Turn the Adjustment Knob (83)
until the Console Bracket (82) is in the most
vertical position.
While a second person holds the Console (5)
near the Console Bracket (82), connect the wires
on the Console to the Main Wire (41) and to the
Left and Right Pulse Wires (7, 8).
Insert the excess wire into the Console
Bracket (82).
Tip: Avoid pinching the wires. Attach the
Console (5) to the Console Bracket (82) with four
M4 x 15mm Screws (63); start all the Screws,
and then tighten them.
41
83
5
7, 8
7, 8
63
63
82
Avoid pinching
the wires
10
10. Identify the Upper and Lower Bracket Covers
(20, 80), orient them as shown, and press them
together around the Console Bracket (82).
Tip: Avoid pinching the Left and Right Pulse
Wires (7, 8). Attach the Upper and Lower
Bracket Covers (20, 80) to the Console Bracket
(82) with two M4 x 15mm Screws (63).
Avoid
pinching the
Pulse Wires
(7, 8)