ICON Health & Fitness Pro-Form 460 R User manual

Model No. 831.21833.2
Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal
(under frame)
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
BIKE EXERCISER
User’s Manual
• Assembly
• Operation
• Maintenance
• Part List and Drawing
Sears, Roebuck and Co.
Hoffman Estates, IL 60179

2
WARNING DECAL PLACEMENT
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PART IDENTIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HOW TO USE THE EXERCISE BIKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FCC INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
MAINTENANCE AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
90 DAY FULL WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
This drawing shows the location(s) of the
warning decal(s). If a decal is missing or
illegible, call 1-888-533-1333 and request a
free replacement decal. Apply the decal in
the location shown. Note: The decal(s) may
not be shown at actual size.

3
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your exercise bike before using your exercise bike.
Sears assumes no responsibility for personal injury or property damage sustained by or through the
use of this product.
1. It is the responsibility of the owner to ensure
that all users of the exercise bike are ade-
quately informed of all precautions.
2. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or per-
sons with pre-existing health problems.
3. Use the exercise bike only as described in
this manual.
4. The exercise bike is intended for home use
only. Do not use the exercise bike in a com-
mercial, rental, or institutional setting.
5. Keep the exercise bike indoors, away from
moisture and dust. Do not put the exercise
bike in a garage or covered patio, or near
water.
6. Place the exercise bike on a level surface,
with a mat beneath it to protect the floor or
carpet. Make sure that there is at least 2 ft.
(0.6 m) of clearance around the exercise bike.
7. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
8. Keep children under age 12 and pets away
from the exercise bike at all times.
9. Wear appropriate clothes while exercising;
do not wear loose clothes that could become
caught on the exercise bike. Always wear
athletic shoes for foot protection.
10. The exercise bike should not be used
by persons weighing more than 275 lbs.
(125 kg).
11. Be careful when mounting and dismounting
the exercise bike.
12. Always keep your back straight while using
the exercise bike; do not arch your back.
13. The heart rate monitor is not a medical
device. Various factors may affect the accu-
racy of heart rate readings. The heart rate
monitor is intended only as an exercise aid
in determining heart rate trends in general.
14. The exercise bike does not have a freewheel;
the pedals will continue to move until the
flywheel stops. Reduce your pedaling speed
in a controlled way.
15. Over exercising may result in serious injury
or death. If you feel faint, if you become short
of breath, or if you experience pain while
exercising, stop immediately and cool down.

4
Seat
Backrest
Seat Handle
Pedal/Strap
Wheel
Console
Water Bottle Holder*
Handlebar
Heart Rate Monitor
Leveling Foot *Water bottle is not included
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM®460
R exercise bike. Cycling is an effective exercise for
increasing cardiovascular fitness, building endurance,
and toning the body. The 460 R exercise bike provides
an impressive selection of features designed to make
your workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the exercise bike. If you have questions after
reading this manual, please see the back cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Length: 4 ft. 8 in. (142 cm)
Width: 2 ft. (61 cm)

5
M8 x 16mm
Screw (60)–4
M10 x 68mm Screw
(44)–4
M8 x 38mm Screw
(61)–4
M6 x 40mm Screw
(51)–10
M4 x 12mm
Screw (57)–2
M4 x 15mm
Self-tapping
Screw (63)–4
M8 x 18mm
Screw (42)–2
PART IDENTIFICATION CHART
Use the drawings below to identify the small parts needed for assembly. The number in parentheses below each
drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the
key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it
has been preassembled. Extra parts may be included. If a part is missing, please call 1-888-533-1333.

6
ASSEMBLY
• Assembly requires two persons.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until you finish all assembly steps.
• Left parts are marked “L” or “Left” and right parts
are marked “R” or “Right.”
• To identify small parts, see page 5.
In addition to the included tool(s), assembly
requires the following tools:
one Phillips screwdriver
one adjustable wrench
Assembly may be easier if you have a set of
wrenches. To avoid damaging parts, do not use
power tools.
1. Go to www.proform.com/registration on your
computer and register your product.
•activates your warranty
•saves you time if you ever need to contact
Customer Care
•allows us to notify you of upgrades and offers
Note: If you do not have Internet access, call
1-888-533-1333 and register your product.
1
2. Identify the Rear Stabilizer (3), which has a
Leveling Foot (28) near each end.
Setasturdypieceofpackingmaterialunderthe
Frame (1).
AttachtheRearStabilizer(3)totheFrame(1)
with two M10 x 68mm Screws (44).
Removethepackingmaterial. 44
3
28
28
1
2

7
3
244
1
3. Set a sturdy piece of packing material under the
Frame (1).
OrienttheFrontStabilizer(2)asindicatedbythe
sticker. Attach the Front Stabilizer to the Frame
(1) with two M10 x 68mm Screws (44).
Removethepackingmaterial.
4
4. Orient the Upright (4) as shown.
Tip: Avoid pinching the Main Wire (41). Attach
the Upright (4) to the Frame (1) with four M8 x
16mm Screws (60); start all the Screws, and
then tighten them.
Next,locatethewiretieintheUpright(4).Tiethe
lower end of the wire tie to the Main Wire (41).
Then, pull the upper end of the wire tie until the
Main Wire is routed through the Upright.
Tip: To prevent the Main Wire (41) from fall-
ing into the Upright (4), secure the Main Wire
with the wire tie.
InserttheexcessMainWire(41)intothe
Upright (4).
4
41
60
1
Avoid pinching the
Main Wire (41)
Wire Tie
Wire Tie

8
5
6
6. Attach the Seat Frame (14) to the Seat Carriage
(11) with two M6 x 40mm Screws (51).
14
51
11
5. Orient the Rear and Front Upright Covers (19,
20) as shown.
PresstheRearandFrontUprightCovers(19,
20) together around the Upright (4), and join
them with two M4 x 12mm Screws (57).
Then,presstheRearandFrontUprightCovers
(19, 20) downward onto the Left and Right
Shields (21, 22).
19
20
21, 22
57
57
4

9
7
18
61
8
7. Attach the Seat (12) to the Seat Carriage (11)
and the Seat Frame (14) with four M6 x 40mm
Screws (51).
12
11
8. Orient the Seat Handlebar (18) as indicated by
the sticker.
AttachtheSeatHandlebar(18)totheSeat
Frame (14) with four M8 x 38mm Screws (61).
14
51
14

10
10
9
9. Attach the Backrest (13) to the Seat Frame (14)
with four M6 x 40mm Screws (51).
14
13
51
51
10. Orient the Handlebar (6) as shown.
Tip: Avoid pinching the Pulse Wire (58).
Attach the Handlebar (6) to the Upright (4) with
two M8 x 18mm Screws (42). 58
42
64
Avoid pinching the
Pulse Wire (58)

11
11
11. The Console (5) can use four D batteries (not
included); alkaline batteries are recommended.
Do not use old and new batteries together or
alkaline, standard, and rechargeable batter-
ies together. IMPORTANT: If the Console has
been exposed to cold temperatures, allow
it to warm to room temperature before you
insert batteries. Otherwise, you may dam-
age the console displays or other electronic
components. Remove the screws and the
battery covers, insert batteries into the battery
compartments, and then reattach the battery
covers. Make sure to orient the batteries as
shown by the diagrams inside the battery
compartments.
To purchase an optional power adapter, call
the telephone number on the cover of this
manual. To avoid damaging the console,
use only a manufacturer-supplied regulated
power adapter. Plug one end of the power
adapter into the receptacle on the console; plug
the other end into an outlet installed in accor-
dance with all local codes and ordinances.
5
Screws
Battery
Covers
Receptacle
12
Avoid pinching
the wires
5
63
41
58
4
12. Untie and discard the wire tie on the Main
Wire (41).
WhileasecondpersonholdstheConsole(5)
near the Upright (4), plug the Main Wire (41) and
the Pulse Wire (58) into the receptacles on the
Console.
The connectors on the Wires (41, 58) should
slide easily into the receptacles and snap
into place. If a connector does not slide eas-
ily into a receptacle, turn the connector and try
again. If you do not connect the connectors
properly, the console may become damaged
when you use the exercise bike.
InserttheexcesswireintotheUpright(4).
Tip: Avoid pinching the wires. Attach the
Console (5) to the Upright (4) with four M4 x
15mm Self-tapping Screws (63).

12
13
14. After the exercise bike is assembled, inspect it to make sure that it is assembled correctly and that it
functions properly. Make sure that all parts are properly tightened before you use the exercise bike.
Note: Extra parts may be included. Place a mat beneath the exercise bike to protect the floor.
13. Identify the Right Pedal (29).
Usinganadjustablewrench,firmly tighten the
Right Pedal (29) clockwise into the right arm of
the Crank (40).
FirmlytightentheLeftPedal(notshown)coun-
terclockwise into the left arm of the Crank (not
shown).
AdjustthestrapontheRightPedal(29)tothe
desired position, and press the end of the strap
onto the tab on the Right Pedal. Adjust the
strap on the Left Pedal (not shown) in the
same way.
29
Strap
Tab
40

13
HOW TO ADJUST THE SEAT CARRIAGE
For effective exercise, the seat should be in the proper
position. As you pedal, there should be a slight bend
in your knees when the pedals are in the most forward
position.
To adjus t t h e s e at
carriage, push
downward on the
seat handle, slide the
seat carriage to the
desired position, and
then pull upward on
the seat handle to
lock the seat carriage
in place.
HOW TO ADJUST THE PEDAL STRAPS
To adjus t t h e p e dal
straps, first pull the
ends of the straps
off the tabs on the
pedals. Adjust the
straps to the desired
position, and then
press the ends of the
straps onto the tabs.
HOW TO LEVEL THE EXERCISE BIKE
If the exercise bike
rocks slightly on your
floor during use, turn
one or both of the
leveling feet beneath
the front stabilizer
until the rocking
motion is eliminated.
Handle
Strap
Tab
Leveling
Feet
HOW TO USE THE EXERCISE BIKE

14
FEATURES OF THE CONSOLE
The advanced console offers an array of features
designed to make your workouts more effective and
enjoyable.
When you use the manual mode of the console, you
can change the resistance of the pedals with the touch
of a button. As you exercise, the console will provide
continuous exercise feedback. You can even measure
your heart rate using the handgrip heart rate monitor.
The console also offers a selection of preset work-
outs. Each preset workout automatically changes the
resistance of the pedals and prompts you to maintain
a target speed or a target watts output as it guides you
through an effective workout.
You can even connect your MP3 player or CD player
to the console sound system and listen to your favorite
music or audio books while you exercise.
To use the manual mode, see page 15. To use a
preset workout, see page 16. To use the sound
system, see page 17. To use the settings mode,
see page 18.
Note: Before using the console, make sure that batter-
ies are installed (see assembly step 11 on page 11).
If there is a sheet of plastic on the display, remove the
plastic.
CONSOLE DIAGRAM

15
HOW TO USE THE MANUAL MODE
1. Turn on the console.
Press any button or begin pedaling to turn on the
console.
When you turn on the console, the displays will turn
on, a tone will sound, and the console will be ready
for use.
2. Select the manual mode.
When you turn on the con-
sole, the manual mode will
be selected automatically.
If you have selected a
workout, reselect the man-
ual mode by pressing the
Watts Workouts or Calorie
Workouts button repeatedly
until zeros appear in the
displays.
3. Begin pedaling and change the resistance of
the pedals as desired.
As you pedal, change the
resistance of the pedals by
pressing the Resistance
increase and decrease
buttons.
Note: After you press the buttons, it will take a
moment for the pedals to reach the selected resis-
tance level.
4. Follow your progress with the displays.
The speed meter—This
display will provide a visual
representation of your
pedaling speed. As you
increase or decrease your
pedaling speed, bars will
appear or disappear in the speed meter.
Note: During a preset workout, this display will
show a target watts zone or a target speed zone for
each segment of the workout.
The upper display–This
display will show your pedal-
ing speed in revolutions
per minute (RPM) and your
power output in watts. The
display will change every few
seconds.
This display will also show the resistance level of
the pedals for a few seconds each time the resis-
tance level changes.
This display will also show
your heart rate when you use
the handgrip heart rate moni-
tor (see step 5).
The center display–This
display will show the distance
(Dist.) you have pedaled in
miles or kilometers and the
elapsed time. The display will
change every few seconds.
Note: During a preset workout, the display will
show the time remaining in the workout instead of
the elapsed time.
The lower display–This
display will show your
pedaling speed in miles per
hour or kilometers per hour
and the approximate num-
ber of calories (Cals.) you
have burned. The display will change every few
seconds.
Change the volume level
of the console by pressing
the volume increase and
decrease buttons.
To reset the displays to zero, press the On/Reset
button.
Note: The console can show pedaling speed and
distance in either miles or kilometers. To change
the unit of measurement, see THE SETTINGS
MODE on page 18.

16
5. Measure your heart rate if desired.
If there are sheets of
plastic on the metal
contacts on the hand-
grip heart rate monitor,
remove the plastic. In
addition, make sure
that your hands are
clean. To measure
your heart rate, hold
the handgrip heart rate
monitor with your palms
resting against the contacts. Avoid moving your
hands or gripping the contacts tightly.
When your pulse is detected, a heart-shaped
symbol will flash in the upper display and then your
heart rate will be shown. For the most accurate
heart rate reading, hold the contacts for at least
15 seconds.
If your heart rate is not shown, make sure that your
hands are positioned as described. Be careful not
to move your hands excessively or to squeeze the
contacts tightly. For optimal performance, clean
the contacts using a soft cloth; never use alcohol,
abrasives, or chemicals to clean the contacts.
6. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
series of tones will sound, the console will pause,
and the time will flash in the display.
If the pedals do not move for several minutes, the
console will turn off and the displays will be reset.
HOW TO USE A PRESET WORKOUT
1. Turn on the console.
Press any button or begin pedaling to turn on the
console.
When you turn on the console, the displays will turn
on, a tone will sound, and the console will be ready
for use.
2. Select a preset workout.
To select a preset workout,
press the Watts Workouts
or Calorie Workouts button
repeatedly until the num-
ber of the desired workout
appears in the lower display.
The duration of the workout will appear in the cen-
ter display. Note: Profiles of the preset workouts
are printed on the console.
3. Start the workout.
Press the Start button or begin pedaling to start the
workout.
Each workout is divided into one-minute segments.
If you selected a watts workout, one resistance
level and one watts target are programmed for
each segment. Note: The same resistance level
and/or watts target may be programmed for con-
secutive segments.
If you selected a calorie workout, one resistance
level and one speed target are programmed for
each segment. Note: The same resistance level
and/or speed target may be programmed for con-
secutive segments.
At the end of each segment of the workout, a
series of tones will sound. The resistance level for
the next segment will appear in the upper display
for a few seconds to alert you. The resistance of
the pedals will then change.
Contacts

17
The target zone will
be shown in the target
meter display. The
space between the
flashing bars represents
the watts target or the
speed target for the
segment; the solid bars
represent your actual watts output or your actual
pedaling speed.
As you exercise, keep your watts output or your
pedaling speed within the target zone for the cur-
rent segment by increasing or decreasing your
pedaling speed or by increasing or decreasing the
resistance of the pedals.
IMPORTANT: The target is intended only to pro-
vide motivation. Make sure to pedal at a speed
and a resistance level that is comfortable for
you.
If the resistance level for the current segment is
too high or too low, you can manually override
the setting by pressing the Resistance buttons.
IMPORTANT: When the current segment of the
workout ends, the pedals will automatically
adjust to the resistance level programmed for
the next segment.
If you stop pedaling for several seconds, a series of
tones will sound and the workout will pause.
To restart the workout, simply resume pedaling.
The workout will continue until the last segment of
the workout ends.
4. Follow your progress with the displays.
See step 4 on page 15.
5. Measure your heart rate if desired.
See step 5 on page 16.
6. When you are finished exercising, the console
will turn off automatically.
See step 6 on page 16.
HOW TO USE THE SOUND SYSTEM
To play mu s i c o r a udio books t h r o u gh the cons o l e
sound system while you exercise, plug a 3.5 mm male
to 3.5 mm male audio cable (not included) into the jack
on the console and into a jack on your MP3 player,
CD player, or other personal audio player; make sure
that the audio cable is fully plugged in. Note: To
purchase an audio cable, see your local electronics
store.
Next, press the play button on
your personal audio player.
Adjust the volume level using the
volume increase and decrease
buttons on the console or the
volume control on your personal audio player.
Target
Zone

18
THE SETTINGS MODE
The console features a settings mode that allows you
to select a unit of measurement for the console and to
view console usage information.
To select the settings mode,
press and hold down the Watts
Workouts button until the settings
mode information appears in the
display.
The console can show pedaling speed and distance in
either miles or kilometers. The lower display will show
the selected unit of measurement. An E for English
miles or an M for metric kilometers will appear in the
display. To change the unit of measurement, press the
Resistance increase button repeatedly.
Note: When you replace the batteries, it may be neces-
sary to reselect the unit of measurement.
The center display will show the total distance (in miles
or kilometers) that the exercise bike has been pedaled
and the total time (in hours) that the console has been
used since the exercise bike was purchased. Press the
Calorie Workouts button repeatedly to view the total
distance and the total time.
To exit the settings mode, press the Watts Workouts
button.
FCC INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning the equipment off
and on, try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
FCC CAUTION: To assure continued compliance, use only shielded interface cables when connecting to
computer or peripheral devices. Changes or modifications not expressly approved by the party respon-
sible for compliance could void the user’s authority to operate this equipment.

19
MAINTENANCE
Inspect and properly tighten all parts of the exercise
bike regularly. Replace any worn parts immediately.
To clean t h e e x e rcise bike , u s e a d a mp cloth an d a
small amount of mild soap. IMPORTANT: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
CONSOLE TROUBLESHOOTING
Most console problems are the result of low batter-
ies. See assembly step 11 on page 11 for battery
replacement instructions.
If the handgrip heart rate monitor does not function
properly, see step 5 on page 16.
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted.
To adjus t t h e r e ed switch, y o u m u s t remove th e r e a r
and front upright covers as described below.
See assembly step 5 on page 8. Using a stan-
dard (flat) screwdriver, release the tabs along the
bottom edges of the Rear and Front Upright Covers
(19, 20), remove the two M4 x 12mm Screws (57), and
then remove the Rear and Front Upright Covers.
Locate the Reed Switch (35). Turn the Crank (40) until
a Magnet (39) is aligned with the Reed Switch. Loosen,
but do not remove, the two indicated M4 x 12mm
Flange Screws (36). Slide the Reed Switch slightly
closer to or away from the Magnet, and then retighten
the Flange Screws.
Turn the Crank (40) so that the Magnet (39) passes
the Reed Switch (35) repeatedly. Repeat these actions
until the console displays correct feedback.
When the reed switch is correctly adjusted, reattach
the rear and front upright covers.
36
35
39
40
MAINTENANCE AND TROUBLESHOOTING

20
HOW TO ADJUST THE DRIVE BELT
If the pedals slip while you are pedaling, even while
the resistance is adjusted to the highest level, the drive
belt may need to be adjusted.
To adjus t t h e d r ive belt, yo u m u s t r emove the r i g h t
pedal, the right lock ring, and the right shield as
described below.
Using an adjust-
able wrench, turn
the Right Pedal (29)
counterclockwise
and remove it. Then,
using a standard (flat)
screwdriver, release
the tabs around the
edge of the right Lock
Ring (23), and then
remove it from the
Right Shield (22).
See assembly step 5 on page 8. Using a stan-
dard (flat) screwdriver, release the tabs along the
bottom edges of the Rear and Front Upright Covers
(19, 20), remove the two M4 x 12mm Screws (57), and
then remove the Rear and Front Upright Covers.
See the EXPLODED DRAWING on page 23.
Remove all of the screws from the Left and Right
Shields (21, 22); there are two sizes of screws in
the shields—note which size of screw you remove
from each hole. Then, gently remove the Right Shield.
Loosen the Adjustment Screw (47). Then, tighten the
Idler Screw (45) until the Drive Belt (59) is tight.
When the Drive Belt (59) is tight, tighten the
Adjustment Screw (47).
Then, reattach the left and right shields, the right lock
ring, and the right pedal.
29
22
23
45
47
59