ICP DAS USA tGW-700 Series User manual

tGW-700 Series
User Manual
Warranty
All products manufactured by ICP DAS are warranted against defective materials for a period of
one year from the date of delivery to the original purchaser.
Warning
ICP DAS assumes no liability for damages consequent to the use of this product. ICP DAS
reserves the right to change this manual at any time without notice. The information furnished
by ICP DAS is believed to be accurate and reliable. However, no responsibility is assumed by
ICP DAS for its use, nor for any infringements of patents or other rights of third parties resulting
from its use.
Copyright
Copyright © 2010 by ICP DAS. All rights are reserved.
Trademark
Names are used for identification only and may be registered trademarks of their respective
companies.
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Table of Contents
PACKI NG LI ST .......................................................................................................................................................................5
MORE I NFORMATI ON ........................................................................................................................................................5
1. I NTRODUCTI ON ..........................................................................................................................................................6
1.1 WHY ETHERNET SOLUTI ONS?......................................................................................................................................7
1.2 WHY WEB SERVER TECHNOLOGY?..............................................................................................................................8
2. HARDW ARE I NFORMATI ON ...................................................................................................................................9
2.1 SPECI FI CATI ONS ............................................................................................................................................................9
2.2 FEATURES.......................................................................................................................................................................10
2.3 SELECTI ON GUI DE........................................................................................................................................................10
2.4 TGW-700 FRONT VI EW ............................................................................................................................................11
2.5 DI MENSI ONS .................................................................................................................................................................13
2.6 PI N ASSI GNMENTS.......................................................................................................................................................15
2.6.1 tGW-712 Pin Assignments.....................................................................................................................15
2.6.2 tGW-722 Pin Assignments.....................................................................................................................16
2.6.3 tGW-732 Pin Assignments.....................................................................................................................17
2.6.4 tGW-715 Pin Assignments.....................................................................................................................18
2.6.5 tGW-725 Pin Assignments.....................................................................................................................19
2.6.6 tGW-735 Pin Assignments.....................................................................................................................20
2.6.7 tGW-718 Pin Assignments.....................................................................................................................21
2.6.8 tGW-724 Pin Assignments.....................................................................................................................22
2.6.9 tGW-734 Pin Assignments.....................................................................................................................23
2.7 WI RI NG NOTES ............................................................................................................................................................24
2.7.1 RS-232 Wiring Connections ..................................................................................................................24
2.7.1 RS-422 Wiring Connections ..................................................................................................................25
2.7.2 RS-485 Wiring Connections ..................................................................................................................25
3. SETTI NG UP THE TGW -700 MODULE...............................................................................................................26
STEP 1: CONNECTI NG THE POWER AND HOST PC ..........................................................................................................26
STEP 2: INSTALLI NG THE MODBUS UTI LI TY AND ESEARCH UTI LI TY .........................................................................27
STEP 3: SEARCH FOR THE TGW-700 ON THE ETHERNET NETWORK...........................................................................28
STEP 4: TESTI NG YOUR TGW -700 .....................................................................................................................................29
4. WEB CONFI GURATI ON ...........................................................................................................................................33
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4.1 LOGGI NG I N TO THE TGW -700 WEB SERVER .......................................................................................................33
4.2 HOME PAGE ....................................................................................................................................................................35
4.3 NETWORK SETTI NG ....................................................................................................................................................36
4.3.1 Network and Miscellaneous Settings.................................................................................................36
4.3.2 IP Address Selection ................................................................................................................................36
4.3.3 General Configuration Settings............................................................................................................39
4.3.4 Restore Factory Defaults........................................................................................................................40
4.4 SERI AL PORT SETTI NGS............................................................................................................................................41
4.4.1 Port1 Settings.............................................................................................................................................41
4.4.2 Port Settings ...............................................................................................................................................41
4.4.3 Pair-Connection Settings........................................................................................................................42
4.5 CHANGE PASSW ORD ...................................................................................................................................................43
4.6 LOGOUT .........................................................................................................................................................................43
5. TYPI CAL APPLI CATI ONS FOR THE TGW -700 ............................................................................................44
5.1 MODBUS GATEW AY ......................................................................................................................................................44
5.2 PAI R-CONNECTI ON APPLI CATI ONS.........................................................................................................................45
STEP 1: CONNECTI NG TO A NETWORK,PC AND POWER ...............................................................................................46
STEP 2: CONFI GURI NG ETHERNET SETTI NGS..................................................................................................................47
STEP 3: CONFI GURI NG PAI R-CONNECTI ON ON TGW-700 # 1 WEB SERVER .........................................................47
STEP 4: CONFI GURI NG PAI R-CONNECTI ON ON TGW-700 # 2 WEB SERVER .........................................................49
STEP 5: TESTI NG PAI R-CONNECTI ON FUNCTI ON ..........................................................................................................49
APPENDI X: GLOSSARY ...................................................................................................................................................52
1. ARP ( ADDRESS RESOLUTI ON PROTOCOL).............................................................................................................52
2. CLI ENTS AND SERVERS ................................................................................................................................................52
3. ETHERNET........................................................................................................................................................................53
4. FI RMWARE ......................................................................................................................................................................53
5. GATEWAY ........................................................................................................................................................................53
6. I CMP ( I NTERNET CONTROL MESSAGES PROTOCOL)..........................................................................................53
7. INTERNET ........................................................................................................................................................................53
8. I P ( I NTERNET PROTOCOL)ADDRESS.......................................................................................................................53
9. MAC ( MEDI A ACCESS CONTROL)ADDRESS...........................................................................................................54
10. PACKET ............................................................................................................................................................................54
11. PI NG.................................................................................................................................................................................54
12. RARP ( REVERSE ADDRESS RESOLUTI ON PROTOCOL)........................................................................................54
13. SOCKET ............................................................................................................................................................................54
14. SUBNET MASK ................................................................................................................................................................55
15. TCP ( TRANSMI SSI ON CONTROL PROTOCOL)........................................................................................................55
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tGW -700 Series User Manual, Version 1.6, Jul. 2011 4
16. TCP/ I P...........................................................................................................................................................................55
17. UDP ( USER DATAGRAM PROTOCOL).......................................................................................................................55
APPENDI X: FAQ ..................................................................................................................................................................56
1. HOW TO AVOI D A BROW SER ACCESS ERROR THAT CAUSES A BLANK PAGE TO BE DI SPLAYED WHEN USI NG
I E. .....................................................................................................................................................................................56
2. HOW TO ACCESS A REMOTE TGW -700 THAT I S LOCATED PLACED BEHI ND AN NAT OR A FI REW ALL......58
3. WHY DOES THE TGW -700 SERI ES MODULE FAI L ON A (PUBLI C)INTERNET CONNECTI ON?......................59
4. WHY CANNOT COMPUTER PI NG OR SEARCH THE TGW-700 SERI ES MODULE?...............................................61
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Packing ListPacking List
The shipping package includes the following items:The shipping package includes the following items:
One tGW-700 series hardware module
One printed Quick Start Guide
One software utility CD
Note:
I f any of these items are missing or damaged, please contact the local distributor for
more inform ation. Save the shipping materials and cartons in case you w ant to ship the
module in the future.
More I nformation
Quick start
Documentation
CD:\NAPDOS\tGW-700\Document
http://ftp.icpdas.com/pub/cd/tinymodules/napdos/tgw-700/document/
Firmware
CD:\NAPDOS\tGW-700\Firmware
http://ftp.icpdas.com/pub/cd/tinymodules/napdos/tgw-700/firmware/
Software
CD:\NAPDOS\Software
http://ftp.icpdas.com/pub/cd/tinymodules/napdos/software/
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tGW -700 Series User Manual, Version 1.6, Jul. 2011 6
1. I ntroduction
Modbus has become a de facto standard industrial communication protocol, and is now the
most commonly available means of connecting industrial electronic devices. Modbus allows for
communication between many devices connected to the same RS-485 network, for example, a
system that measures temperature and humidity and communicates the results to a computer.
Modbus is often used to connect a supervisory computer with a remote terminal unit (RTU) in
supervisory control and data acquisition (SCADA) systems.
The tGW-700 module is a Modbus TCP/UDP to
RTU/ASCII gateway that enables a Modbus/TCP
host to communicate with serial Modbus
RTU/ASCII devices through an Ethernet network,
and eliminates the cable length limitation of
legacy serial communication devices. The
module can be used to create a pair-connection
application (as well as serial-bridge or serial-
tunnel application), and can then route data over TCP/IP between two serial Modbus
RTU/ASCII devices, which is useful when connecting mainframe computers, servers or other
serial devices that use Modbus RTU/ASCII protocols and do not themselves have Ethernet
capability.
The tGW-700 module features a powerful 32-bit MCU to enable efficient handling of network
traffic, and also has a built-in web server that provides an intuitive web management interface
that allows users to modify the configuration of the module, including the DHCP/Static IP, the
gateway/mask settings and the serial port settings
The tGW-700 module offers true IEEE 802.3af-compliant (classification,
Class 1) Power over Ethernet (PoE) functionality using a standard
category 5 Ethernet cable to receive power from a PoE switch such as the
NS-205PSE. If there is no PoE switch on site, the module will also accept
power input from a DC adapter. The tGW-700 module is designed for
ultra-low power consumption, reducing hidden costs from increasing fuel
and electricity prices, especially when you have a large number of modules installed. Reducing
the amount of electricity consumed by choosing energy-efficient equipment can have a positive
impact on maintaining a green environment.
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Comparison Table of Device Servers:
Series
Features PPDS PDS DS tDS tGW
Virtual COM Yes Yes Yes Yes -
Programmable Yes Yes - - -
PoE Yes - - Yes Yes
Modbus Gateway Yes - - - Yes
Multi-client Yes Yes Yes - -
Remarks Professional Powerful Isolation for
DS-715 Cost-effective, Entry-level Cost-effective, Entry-level
1.1 Why Ethernet Solutions?
Nowadays, the Ethernet protocol has become the de-facto standard for local area networks.
Connectivity via the Internet is becoming common in many applications from home appliances,
to vending machines, to testing equipment, to UPS, etc. An Ethernet network can link office
automation and industrial control networks, access remote systems and share data and
information between multivendor machines, and it also provides a cost-effective solution for
industrial control networks.
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1.2 Why Web Server Technology?
Web server technology enables configuration of the tGW-700 via a standard web browser
interface, e.g. Internet Explorer, Firefox or Mozilla, etc. This means that it is easy to check the
configuration of the tGW-700 via an Ethernet network without needing to install any other
software tools, thereby reducing the user’s learning curve.
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2. Hardw are I nformation2. Hardw are I nformation
2.1 Specifications2.1 Specifications
Model tGW-712 tGW-722 tGW-732 tGW-715 tGW-725 tGW-735 tGW-718 tGW-724 tGW-734
System
CPU 32-bit ARM
Communication Interface
Ethernet 10/100 Base-TX, 8-pin RJ-45 x 1,
(Auto-negotiating, Auto-MDI/MDIX, LED indicator)
PoE (IEEE 802.3af, Class 1) 3-wire
RS-232
COM1 5-wire
RS-232 5-wire RS-232 3-wire RS-232
2-wire
RS-485
4-wire
RS-422
2-wire
RS-485 2-wire RS-485 2-wire
RS-485
4-wire
RS-422
2-wire
RS-485 2-wire RS-485
COM2 - 5-wire
RS-232 3-wire RS-232 - 2-wire
RS-485 2-wire RS-485 - 5-wire
RS-232 3-wire RS-232
COM3 - - 3-wire
RS-232 - - 2-wire
RS-485 - -
3-wire
RS-232
Self-Tuner - Yes, automatic RS-485 direction control
UART 16c550 or compatible
COM Port Format
Baud Rate 115200 bps Max.
Data Bit 5, 6, 7, 8
Parity None, Odd, Even, Mark, Space
Stop Bit 1, 2
General
Power Input PoE: IEEE 802.3af, Class 1
DC jack: +12 ~ 48 VDC
Power
Consumption 0.05 A @ 24 VDC
Connector Male
DB-9 x1 10-Pin Removable Terminal Block x 1
Installation DIN-Rail mounting
Flammability Fire Retardant Materials (UL94-V0 Level)
Operating
Temperature -25° ~ 75°C
Storage
Temperature -30° ~ 80°C
Humidity 10 ~ 90% RH, non-condensing
Note: COM1/COM2/COM3 = TCP port 502/503/504
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2.2 Features
Cost-effective Modbus/TCP to RTU/ASCII Gateway
Supports Modbus/TCP master and slave
Supports Modbus RTU/ASCII master and slave
Contains a 32-bit MCU that efficiently handles network traffic
10/100 Base-TX Ethernet, RJ-45 x1
(Auto-negotiating, auto MDI/MDIX, LED Indicators)
Redundant power inputs: PoE (IEEE 802.3af, Class 1) and DC jack
Includes redundant power inputs: PoE and DC jack
Allows automatically RS-485 direction control
Supports TCP, UDP, HTTP, DHCP, BOOTP and TFTP protocols
Supports UDP responder for device discovery
Allows easy firmware updates via the Ethernet
Tiny Built-in Web server for easy configuration
Tiny form-factor and low power consumption
RoHS compliant with no Halogen
Made from high-grade fire retardant materials (UL94-V0 Level)
2.3 Selection Guide
Model CPU Ethernet Baud Rate COM1 COM2 COM3
tGW-712 5-wire RS-232 - -
tGW-722 5-wire RS-232 5-wire RS-232 -
tGW-732 3-wire RS-232 3-wire RS-232 3-wire RS-232
tGW-715 2-wire RS-485
4-wire RS-422 - -
tGW-725 2-wire RS-485 2-wire RS-485 -
tGw-735 2-wire RS-485 2-wire RS-485 2-wire RS-485
3-wire RS-232
tGW-718 2-wire RS-485
4-wire RS-422 - -
tGW-724 2-wire RS-485 5-wire RS-232 -
tGW-734
32-bit MCU 10/100 Base-TX,
PoE 115200 bps
2-wire RS-485 3-wire RS-232 3-wire RS-232
3-Wire RS-232: RxD, TxD, GND (Non-isolated)
5-Wire RS-232: RxD, TxD, CTS, RTS, GND (No-isolated)
2-Wire RS-485: DATA+ , DATA-, GND (Non-isolated)
4-Wire RS-422: TxD+ , TxD-, RxD+ , RxD-, GND (Non-islated)
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2.4 tGW-700 Front View
Robust insulated and
fire retardant case
PoE and Ethernet
RJ-45 Jack
S1: System LED
indicator
+ 12~ + 48 VDC Jack
Switch
Operating Mode
Serial COM Ports
1. PoE and Ethernet RJ-45 Jack:
The tGW-700 is equipped with a RJ-45 jack that is used as the 10/100 Base-TX Ethernet
port and features networking capability. When an Ethernet link is detected and an
Ethernet packet is received, the Link/Act LED (Orange) indicator will be illuminated.
When power is supplied via PoE (Power-over-Ethernet), the PoE LED (Green) indicator
will be illuminated.
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2. + 12~ + 48 VDC Jack:
The tGW-700 is equipped with a +12~+48 VDC jack that is used as the power supply. If
there is no PoE switch available on site, the tGW-700 will accepts power input from a DC
adapter.
3.S1: System LED indicator:
Once power is supplied to the tGW-700, the system LED indicator will be illuminated as
follows:
Function System LED Behavior
Running Firmware ON
Network ready Flashing per 3 seconds
Serial Port Busy Flashing per 0.2 seconds
4. Operating Mode Sw itch:
Init Mode: Configuration mode
Run Mode: Firmware operation mode
In the tGW-700 series, the operating mode Switch is in the Run position by default.
When updating the tGW-700 firmware, the switch needs to be moved from the Run
position to the Init position. The Switch must be returned to the Run position after the
update is complete.
5. Serial COM Ports:
The numbers of serial COM Ports depend on the types of tGW-700 modules. For more
detailed information regarding the pin assignments for the Serial COM ports, please refer
to Section 2.6 Pin Assignments.
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tGW -700 Series User Manual, Version 1.6, Jul. 2011 13
2.5 Dimensions
tGW-712 Dimensions:
Units: mm
Front View Rear View
Top View
Bottom View
Right Side View
Left Side View
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tGW -700 Series User Manual, Version 1.6, Jul. 2011 14
tGW-722/732/715/725/735/718/724/734 Dimensions:
Units: mm
Front View Rear View
Top View
Bottom View
Right Side View
Left Side View
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2.6 Pin Assignments
2.6.1 tGW-712 Pin AssignmentsAssignments
1-Port 5-wire RS-232 Module1-Port 5-wire RS-232 Module
Note: The CTS/RTS pins are reserved
(no function).
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2.6.2 tGW-722 Pin Assignments
2-Port 5-wire RS-232 Module
Note: The CTS/RTS pins are reserved
(no function).
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2.6.3 tGW-732 Pin Assignments
3-Port 3-wire RS-232 Module
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2.6.4 tGW-715 Pin Assignments
1-Port 2-wire RS-485/4-Wire RS-422 Module
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2.6.5 tGW-725 Pin Assignments
2-Port 2-wire RS-485 Module
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2.6.6 tGW-735 Pin Assignments
3-Port 2-wire RS-485 Module
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