ICU Eve Mini User manual

ENGLISH
EN
Table of contents
1. Safety and operation instructions 2
1.1 Aim of the manual and target group 2
1.2 General safety 2
2. Product 3
2.1 The charging station 3
2.2 LED-status display 4
2.3 Technical specications 5
3. Mounting and connecting 7
3.1 Installation and connection 7
3.2 Requirements for assembly and installation 7
3.3 Mechanical installation 8
3.4 Electrical installation 9
4. Commissioning the charging station 10
4.1 Safety instructions before operating 10
4.2 Putting into operation (with display) 10
4.3 Putting into operation (without display) 10
5. Connectivity 11
5.1 Back Ofce Services 11
5.2 UTP (Ethernet) connection 11
5.3 Registering your ICU EZ account 11
Declaration of Conformity
Name of manufacturer:
ICU Charging Equipment
Splijtbakweg 15
1333 HC Almere
The Netherlands
Declares the conformity of the product:
Charging stations of Type ICU Eve Mini
Following the Euopean Directives:
Low Voltage Directive 2014/35/EU
EMC directive 2014/30/EU
Applied (harmonized) standards:
NEN-EN-IEC 61851-1
NEN-EN-IEC 61851-22
NF-EN-IEC 61851-1
NF-EN-IEC 61851-22
DIN EN 61851-1
DIN EN 61851-22
BS EN 61851-1
BS EN 61851-22
All mentioned products are marked with the CE
mark.
Almere, April 20th, 2016.
Dipl.-Ing. M Roeleveld

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1.1 Aim of the manual and target group
The ICU Eve Mini charging station is intended ex-
clusively for charging of electric vehicles without the
need for a separate grid connection (house connec-
tion box). Follow the instructions to ensure proper
operation of the charging station.
The installation, commissioning and maintenance
may only be performed by a qualied electrician
(Alfen ICU certied partner).
The following requirements must be met by the qua-
lied electrician:
• Knowledge of the general and specic safety
and accident prevention regulations
• Knowledge of the relevant electrical regulations
• Ability to identify risks and avoid potential ha-
zards
• Knowledge of the Installation and Operating In-
structions
1.2 General safety
The safety notes are intended to ensure proper
operation in practice. An infringement or non-
compliance with safety regulations and instruc-
tions in this manual and on the device can result
in electric shock, re and/or serious injury.
!DANGER!
In the following cases the use of the product is pro-
hibited:
• When explosive or highly ammable substan-
ces are close
• If the product is in water
• At ambient temperatures of less than -25 °C or
over 40 °C
• When the product or individual components are
damaged
• For children or persons who can not assess the
risk in handling the product
In the following cases Alfen ICU B.V. accepts no
liability for damages. The warranty on products and
accessories expires in the following cases:
• Failure to follow these Installation and Operati-
on Instructions
• Improper use
• Improper handling
• Use of non-qualied personnel
• Additions or modications to the product
• Use of replacement parts that are not manufac-
tured or approved by Alfen ICU
Additional safety information is available in the rele-
vant sections in this document.
2. Product
2.1 The charging station
In the cover of this manual you will nd the corre-
sponding pictures of the charging station. You will
also nd more information about the package con-
tents and charging.
The charging station (outside)
1 LED Identications
2 Colour Display
3RFID-card reader
4 Type 2-charging socket
5 Identication label
6 Cable screw connection for power cable
7 Cable screw connection for xed cable
1. Safety and operation instructions
Safety and operation instructions

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The charging station (inside)
8Screws front cover
9Screws wall mounting
10 Terminal block for tethered cable
11 SIM Card Slot
12 Terminal block for power cable
13 UTP (Ethernet) and P1 port connection
Product
Identication Label
The identication label (5) species, for example,
the model, production date and serial number. It can
be found on the bottom of the charging station.
Always make reference to the serial number when
contacting to Alfen ICU so that you receive the fas-
test support.

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2.2 LED-status
The ICU Eve Mini (with display) comes with four LED icons and the non-display version with one LED which
indicates the status of the charging session. Please nd below an overview of the different states:
Display LEDs Meaning
13 • Available
14 • Cable is connected in the charging station and waiting
• Identication with RFID is done and now waiting for cable to be connected
15 • The charging station and vehicle are communicating
16 • Vehicle is charging
• Smart charging in progress
17 • The charging is completed
18 • Charging station is out of order
Product
Status LED Meaning
19 • Available
20 • There is a connection between the vehicle and the charging station
21 • The charging station and vehicle are communicating
22 • Vehicle is charging
23 • The charging is completed
24 • Smart Charging in progress
25 • Charging station is out of order

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Input/power supply
Power supply Min. 3 x 4 mm² (1-phase, 16 A) / max. 5 x 6 mm² (3-phase, 32 A)
Rated voltage 230 V / 400 V
Mains connection Min. 25 A 1-phase 230 V 50 Hz (3.7 kW version); min. 40 A
1-phase 400 V 50 Hz (7.4 kW version); min. 25 A 3-phase 400 V
50 Hz (11 kW version); min. 40 A 3-phase 400 V 50 Hz (22 kW
version)
Rated frequency 50 Hz
Back-up fuse 20 A - 40 A (required on site)
Connecting terminals Terminal block for cable sizes from 9.5 mm - 25.5 mm,
Cable-clamps max. 10 mm² (main switch)
Grounding TN-S System: PE-wire
Output/vehicle connection
Connection system 1 x type 1 or type 2 connector in accordance with IEC62196-2
Output Voltage 230 V or 400 V
Max. charging current 16 A, 1-phase or 32 A, 1-phase or 16 A, 3-phase or 32 A, 3-phase
Max. output 3,7 kW or 7,4 kW or 11 kW or 22 kW
Shut down (Standby) all contacts
Dynamic load balancing -
Protection/integrated compo-
nents
RCCB Residual-current circuit breaker (RCCB) - external (required on
site)
Energy meter kWh-meter, integrated, MID certied, Modbus
Standards/Directives
IEC 61851-1 (2010), IEC 61851-22 (2010), Renault Z.E. Ready Guidelines
Product
2.3 Technical specications

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Charge control/status indicators
Charge controller 1 x NG910
Communication with vehicle Mode 3
Operating status indicator 1 x RGB LED (xed cable version); 3.5 inch Display (socket version)
Card reader RFID (NFC) Mifare 13.56 Mhz, DESFire, integrated (optional)
Internet / Network ability GPRS, TCP/IP
Communication protocol OCPP 1.5 (JSON)
Backend-connection ICU Connect (optional) or other backend (on request)
Communication with Smart Meter UTP cable with RJ11-plug
Operating conditions
Operating temperature -25°C to 40°C
Relative humidity 5% to 95%
Class of protection I
Degree of protection (housing) IP54
IK Protection IK10
Stand-By consumption C. 20 W
Housing
Type Wall-mounted housing
Fixing type Plug and screw mounting or screwed to a pole (optional)
Material Polycarbonate, UV-resistant and ame-retardant
Colour (cover) RAL 9016 (Trafc white), individually paintable in RAL-colours (op-
tional)
Colour (housing) RAL 7043 (Trafc grey)
Locking -
Weight C. 4 kg
Product

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3.1 Installation and connection
Read these instructions before installing the char-
ging station carefully. Alfen ICU B.V. are not liable
for any consequential damages that occur due to
the use of this manual.
The installation must be performed by qualied
personnel that have read this manual and opera-
te in accordance with the guidelines IEC 60364.
Otherwise it may result in injury or dangerous si-
tuations when dealing with electricity.
NOTICE
Work may not be performed when it is raining or
the air humidity is higher than 95%.
NOTICE
A charging station should always be installed on
a dedicated circuit.
NOTICE
Danger to life through improper installation!
Non-observance of the following installation and
environmental requirements can lead to dange-
rous situations when dealing with electricity.
!DANGER!
The electrical system must be dead (disconnec-
ted from the power supply) during all installation
and maintenance work.
!DANGER!
3.2 Requirements for assembly and
installation
Always carry out the wiring at the maximum
charging current of the charging point with a
continuous load. The cable thicknesses in this
manual are indicative. The installer is always re-
sponsible for determining the correct cable thick-
ness on site and the application of the applicable
standards.
NOTICE
Make sure that the following requirements for the
installation of the ICU Eve Mini are fullled:
• The cable route of the main distributor to the
ICU Eve Mini must be protected against power
surges and short-circuits by using a B characte-
ristic circuit breaker or a screw gG tag fuse
• The cable route must be protected against acci-
dental touching by a type A or B 30 mA residual
current
• The cable route and charging point are a part
of a TN-S system and the earthing is provided
from the main distributor
• The cable route must be laid in accordance with
the applicable standards
• The cable tray is made of copper cable with
The cable route consists of copper cable where
90°C is at least the highest allowed conductive
temperature
3. Mounting and connecting
Type Protection Option 1 Protection Option 2 Min. core
cross section
1 Socket Eve - Type 2,
1-phase, 16 A
1 x 20 A gG-fuses + 20 A - 30 mA
RCD
20 B - 30 mA 1p + N
residual current fuse
3 x 4 mm²
1 Socket Eve - Type 2,
3-phase, 16 A
3 x 20 A gG-fuses + 20 A - 30 mA
RCD
20 B - 30 mA 4p
residual current fuse
5 x 4 mm²
1 Socket Eve - Type 2,
3-phase, 32 A
3 x 35 A gG-fuses + 40 A - 30 mA
RCD
40 B - 30 mA 4p
residual current fuse
5 x 6 mm²
Mounting and connecting
The table below shows the safety options and the advised cable diameters:

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Installation requirements may vary for different
locations.
NOTICE
When selecting the installation site the following
conditions must be assessed:
• Installation not in potentially explosive atmos-
pheres
• Installation not in ood-prone areas
• Compliance with local technical connection re-
quirements and safety rules
• The mounting surface should have a at and
sufciently rm ground
• Humidity maximum 95% (non-condensing)
• Ambient temperature between -25 °C to 40 °C
• Average temperature within 24 hours < 35 °C
• As an installation height: a distance of 75 to 120
cm is recommended from the ground to the lo-
wer housing edge
• The charging socket on the vehicle should be
easily reachable with the tethered charging
cable or the charging cable intended for use.
The charging cable must not be under tension
when it is connected to the vehicle
• It should not be possible to drive over the char-
ging cable
3.3 Mechanical installation
The following tools and materials to install the ICU
Eve Mini:
• Spirit level
• Impact Drill
• Screwdriver for a terminal block
• Pencil and provided drilling template
• Torx T25 (M5)
• Wire Stripper
• Allen key
• 4 x screws M8 x 12 mm
• 4 x nylon plugs type 8
• 4 x screws M5 x 50 mm
• 4 x washer 6.4 mm
• 1x cable gland M32
• 1x cable gland M25
• 1x locknut M32
• 1x seal ring for M25 cable gland
• 1x reduction ring M25
Wall mounting: Drilling using the drilling
template
Please check the indicated dimensions with
a tape measure.
The distance between holes is 144 mm (horizon-
tal) and 312 mm (vertical).
NOTICE
Make sure you keep 75 cm free around the pro-
duct when mounting it on the wall.
NOTICE
1. Cut the drilling template from the cardboard pa-
ckaging
2. Place the template on the desired location
3. Check with a spirit level whether the template is
applied straight
4. Draw the drill holes using the template
5. Drill holes at the marked points
6. Check the drilled holes
Installation of the charging station

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Pole Mounting: Mounting the pole with the con-
crete base (optional):
1. Dig a hole about 50 x 50 cm with a depth of
65 cm
2. Now place the pole in the hole
3. Run the ground cable through the pole to the
charging station
4. Fill the hole and pave the area
5. Cover the area afterwards with a clean trim
Preparation of the charging station
The white front cover of the charging station must
be removed before installing. Proceed as follows:
The front cover is rmly attached to the charging
unit and is secured with two screws at the top, two
at the middle and two at the bottom.
1. Place the device on its front
2. Loosen the six screws
3. Keep the screws in a safe place; they will be
required later
4. Lift the front cover from the bottom upwards
5. Now take off the front cover
Mounting the charging station
1850
94
196
340 20
scale 1:8
Fig. 1: Attachment to the wall
1. Insert the nylon wall plugs into the four holes
2. Attach the ICU Eve Mini on the wall with four
M8 x 12 mm screws
3.4 Electrical Installation
Read and follow all safety instructions in this
manual!
!CAUTION!
The electrical system must be disconnected from
the power supply during assembly and mainte-
nance work!
!DANGER!
1. Loosen the gland (M32) at the bottom and
remove it together with the rubber ring from the
screw connection
2. Slide the gland over the power supply and/or
xed cables
3. Slide the rubber ring over the power supply or
xed cable
4. Remove the transparent socket subframe by
removing the three T20 screws (Subframe is
only installed in the socket version)
5. Insert the power supply cable and connect
these to the connecting terminals (socket
option)
Fig. 2: Connecting terminals of the1-phase and 3-phase version
The socket connector has ve M4 screws, two of
them on the bottom do not have rings for socket
compatibility reasons
NOTICE
6. Insert the xed cable and connect the power
cables on the connecting terminals on the
power boards
Installation of the charging station

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4. Commissioning the charging station
7. Connect the Control Pilot (CP) connector to the
red connector cable on the power board (only
necessary in the xed cable version)
8. Remove the insulation of the power supply
and/or xed cable using a wire stripper so that
the cores are sufciently exposed to be able to
be installed in the connecting terminals
9. Slide the rubber ring and the gland on to the
screw connection
10. Tighten the gland until the power supply and/or
xed cable no longer show any movement
11. In the case of a socket version, screw the so-
cket subframe back on the back cover
12. Screw the cover back on the housing
4.1 Safety instructions before operating
Follow the below safety instructions before putting
your charger into operation:
1. Make sure that the charging station is securely
connected to the house supply line as specied
in this manual
2. Make sure that the supply line in the house dis-
tribution is separately protected by an appropri-
ate circuit breaker (B-characteristic)
3. Make sure that the built-in charger or external
upstream RCD is switched on
4. Make sure that the charging station has been
installed in accordance with this guidance
5. Make sure that the housing is always locked in
normal operation
6. Make sure that the charging cable is not twisted
and make sure that cable, charging plug and
housing are free of damage
4.2 Putting into operation (with display)
1. Turn on the power at the power supply cable
The charger now performs a self test. The following
actions are performed by the charging station:
1. The door lock is activated
2. The red LED lights up for one second conti-
nuously
3. All LEDs light up for one second continuously
4. The red LED ashes ve times, so that the elec-
tronics are started
5. All LEDs go out
6. The ICU Eve Mini is now ready for charging
4.3 Putting into operation (without dis-
play)
1. Turn on the power for the power supply cable
The charger now performs a self test. The following
actions are performed by the charging station:
1. The status LED ashes red
2. The ICU Eve Mini is now ready for charging
Commissioning the charging station

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5.1 Back End Systems
You are in possession of an intelligent ICU char-
ging station that can communicate with a back end
system through an internet connection. Back end
systems allow you for example to view the energy
consumption of individual users, remotely control
charging or monitor the charging station for service
purposes.
If you signed a contract with a back end supplier or
with Alfen ICU B.V. (for provision of ICU EZ back
end services), your charging station is congured to
connect to the respective back end ex-factory. The
internet connection may be facilitated via GPRS
(SIM card) or via UTP (Ethernet) cable connection.
In case you opted for a GPRS (SIM card) connec-
tion, your charging station is already equipped with
the correct SIM card. The charging station will es-
tablish a connection to the internet as soon as it is
turned on. In case there is no SIM card in the SIM
Card Slot, please contact your back end provider or
Alfen ICU.
The following paragraphs describe how to connect
your charging station via UTP (Ethernet) cable to
the internet.
5.2 UTP (Ethernet) connection
Which cable is required?
A UTP cable of minimally CAT5 is needed to con-
nect the charging station to the Internet. This cable
is suitable for speeds up to 100Mbps.
Installation
1. Connect the UTP cable to your router
2. Turn off the power of the charging station by
putting the main switch to the 0 position
3. Connect the UTP cable to the Communication
Unit of the charging station ( 12 on the left of
the cover)
4. Turn on the power of the charging station by
putting the main switch to the 1 position
5. In order for your charging station to communi-
cate with ICU EZ through a wired UTP ethernet
connection, your network setting should be ad-
justed if these are additionally secured. Below
you will nd the necessary information to allow
access through your network:
• IP address ICU EZ: 93.191.128.6
• Port: 9090
• Inbound – Outbound
It may be possible that a MAC address is required.
This is stated on the FAT report of the charging
station. This report can be provided by Alfen ICU.
Please also make sure that your network settings
allowthechargingstationtorundiagnosticsandup-
dates via a secure FTP connection to ICU servers.
NOTICE
5. Connectivity
Connectivity