ICU EVE User manual

ICU EveTM
MANUAL / HANDBOEK / ANLEITUNG /
MANUEL / MANUALE

Package Contents / Inhoud Verpakking / Inhalt Verpackung /
Contenu de l‘emballage / Contenuto della confezione
ICU Eve
Pole / Paal / Säule / Pôle / Polo
1 x 1 x 1 x 1 x
1 x 1 x 1 x 1 x 1 x 4 x 4 x
Anti-theft M4 x 12 M10M10
Plug & Charge RFID RFID / Display
Types / Varianten / Varianten / Variantes / Varianti

Outside / Buiten / Außen / Extérieur / Esterno
1
2
4
5
H x W x D: 590 x 338 x 230 mm
INTERFACE ANPASSEN
99
67
8
3

Inside / Binnenzijde / Innen / Intérieur / Interno
10
11
13
14
12

Installation / Installatie / Installation / Installation /
Installazione
1364
650

or
or
Operating / Operating / Betrieb / Opération / Operazione
Charging station with RFID card
Plug & Charge – Authorisation without charging card
Start 1234
Start 1 2 3
Stop 123
Stop 1234
3 sec.
3 sec.

Alfen ICU B.V.
Splijtbakweg 15
1333 HC Almere
The Netherlands
Postbus 1042
1300 BA Almere
Tel: [phone]
E-mail: [email protected]
Website: www.icu-charging-stations.com
Contact / Contact / Kontakt / Contact / Contatto
Status LED / Status LED / Status-LED / LED d‘état / LED di stato
15
16
17
18
19
20
21
22
Flicker:
Flicker:
Flicker:

Operating / Operating / Betrieb / Opération / Operazione
Alfen ICU B.V. | Splijtbakweg 15 Almere NL | Tel: +31 36 - 549 34 00
E-mail: [email protected] | www.icu-charging-stations.com
Subject to modications and amendments.

ENGLISH
EN
Table of content
1. Safety and operation instructions 2
1.1 Aim of the manual and target group 2
1.2 General safety 2
2. Product 3
2.1 The charging station 3
2.2 LED-status display 3
2.3 Technical specications 4
3. Mounting and connecting 6
3.1 Installation and connection 6
3.2 Requirements for assembly and installation 6
3.3 Mechanical installation 7
3.4 Electrical installation 8
4. Commissioning the charging station 9
4.1 Safety instructions before operating 9
4.2 Putting into operation 9
5. Connectivity 10
5.1 Backend Services 10
5.2 UTP (Ethernet) connection 10
5.3 Registering your ICU EZ account 10
Declaration of Conformity
Name of manufacturer:
Alfen ICU B.V.
Splijtbakweg 15
1333 HC Almere
The Netherlands
Declares the conformity of the product:
Charging stations of Type ICU Eve
Following the Euopean Directives:
Low Voltage Directive 2014/35/EU
EMC directive 2014/30/EU
Applied (harmonized) standards:
NEN-EN-IEC 61851-1
NEN-EN-IEC 61851-22
NF-EN-IEC 61851-1
NF-EN-IEC 61851-22
DIN EN 61851-1
DIN EN 61851-22
BS EN 61851-1
BS EN 61851-22
All mentioned products are marked with the CE
mark.
Almere, April 20th, 2016.
Dipl.-Ing. M Roeleveld

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1.1 Aim of the manual and target group
The ICU Eve charging station is intended exclu-
sively for charging of electric vehicles without the
need for a separate grid connection (house connec-
tion box). Follow the instructions to ensure proper
operation of the charging station.
The installation, commissioning and maintenance
may only be performed by a qualied electrician
(Alfen ICU certied partner).
The following requirements must be met by the qua-
lied electrician:
• Knowledge of the general and specic safety
and accident prevention regulations
• Knowledge of the relevant electrical regulations
• Ability to identify risks and avoid potential ha-
zards
• Knowledge of the Installation and Operating In-
structions
1.2 General safety
The safety notes are intended to ensure proper
operation in practice. An infringement or non-
compliance with safety regulations and instruc-
tions in this manual and on the device can result
in electric shock, re and/or serious injury.
!DANGER!
In the following cases the use of the product is pro-
hibited:
• When explosive or highly ammable substan-
ces are close
• If the product is in the water
• At ambient temperatures of less than -30 °C or
over 40 °C
• When the product or individual components are
damaged
• For children or persons who can not assess the
risk in handling the product
In the following cases Alfen ICU B.V. accepts no
liability for damages. The warranty on products and
accessories expires in the following cases:
• Failure to follow these Installation and Operati-
on Instructions
• Improper use
• Improper handling
• Use of non-qualied personnel
• Additions or modications to the product
• Use of replacement parts that are not manufac-
tured or approved by Alfen ICU
Additional safety information is available in the rele-
vant sections in this document.
2. Product
2.1 The charging station
In the cover of this manual you will nd the corre-
sponding pictures of the charging station. You will
also nd more information about the package con-
tents and charging.
The charging station (outside)
1 Identication Number
2 LED Identications
3 Color Display / Static Display
4 RFID-card reader
5 Type 2-charging socket
6 Cable screw connection for UTP cable
7 Cable screw connection for power cable
8 Identication label
9 Cable screw connection for tethered
charging cable (car)
1. Safety and operation instructions
Safety and operation instructions

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The charging station (indside)
10 Screws wall mouting
11 SIM Card Slot
12 UTP (Ethernet) Connection
13 Connection LEDs and display
14 Isolator switch
2.2 LED-status display
The ICU Eve comes with separate LEDs on each side which indicate the status of each socket. Please nd
below an overview of the different states:
Status LED Meaning
15 • Available
16 • Cable is connected in the charging station and waiting
• Identication with RFID is done and now waiting for cable to be connected
17 • The charging station and vehicle are communicating
• Electric vehicle is full or charging is on hold
18 • Vehicle is charging
19
• External error
• The cable has been left too long in the charging station without starting a charging
process
20 • The charging station has an internal error
21 • The card reader is active
22 • The used card is not authorized
Product
Identication Label
The identication label ( 8) species, for example,
the model, production date and serial number. It can
be found on the bottom side of the charging station.
Always make reference to the serial number when
contacting to Alfen ICU so that you receive the fas-
test support.

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Input/power supply
Power supply 5 x 4 - 16 mm²
Rated voltage 400 V
Mains connection 25 A 1-phase 230 V 50 Hz (2 x 3.7 kW version); 40 A 1-phase 400 V 50
Hz (2 x 7.4 kW version, UK only); 40 A 3-phase 400 V 50 Hz (2 x 11 kW
version); 64 A 3-phase 400 V 50 Hz (2 x 22 kW version)
Rated frequency 50 Hz
Back-up fuse 20 A - 80 A (required on site)
Connecting terminals M32 terminal block, for cable sizes from 17mm to 25.5 mm, Cable-
clamps max. 16 mm² (main switch)
Grounding TN-system: PE-wire
Main switch 4-poled, 80 A, 400 V or 4-poled, 40 A, 400 V
Output/vehicle connection
Connection system 1 or 2 x type 2 connector (type 2 S, France only) in accordance with
IEC62196-2
Output Voltage 230 V or 400 V
Max. charging current 16 A, 1-phase or 16 A, 3-phase or 32 A, 3-phase
Max. output 3.7 kW or 7.4 kW or 11 kW or 22 kW
Shut down (Standby) all contacts
Dynamic load balancing yes (optional)
Protection/integrated compo-
nents
RCCB integrated RCCB Type B (optional)
Energy meter 1 x kWh-meter per charging socket, integrated, MID certied, Modbus
Installation contactor 2-pole (charging procedure activation) at 230 V; 4-pole (charging pro-
cedure activation) at 400 V
Standards/Directives
IEC 61851-1 (2010), IEC 61851-22 (2010), Renault Z.E. Ready Guidelines
2.3 Technical specications
Product

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Charge control/status indicators
Charge controller 1 or 2 x IB503 and 1 x communication module
Communication with vehicle Mode 3, Renault Z.E. Ready
Operating status indicator 4 x RBG LED on each site
Display TFT colour display with 800 x 480 pixel resolution (optional), custo-
mizable (on request)
Card reader RFID (NFC) Mifare 13.56 Mhz, DESFire, integrated (optional)
Internet / Network ability GPRS (900/1800Mhz), SIM lock free or TCP/IP (at least CAT5
Ethernet)
Communication protocol OCPP 1.5 (JSON)
Backend-connection ICU Connect (optional) or other backend (on request)
Communication with Smart Meter P1 Port
Operating conditions
Operating temperature -30°C to 40°C
Relative humidity 5% to 95%
Class of protection I
Degree of protection (housing) IP54
IK Protection IK10
Stand-By consumption C. 20 W
Housing
Type Wall-mounted housing
Fixing type Plug and screw mounting or screwed to a pole (optional)
Material (cover) Fiberglass reinforced Duroplast (Sheet Moulding Compound - SMC)
Colour (cover) RAL 9016 (Trafc white), individually paintable in RAL-colours (op-
tional)
Material (housing) Fiberglass reinforced (Sheet Moulding Compound - SMC)
Colour (housing) RAL 7043 (grey)
Locking Cover xed with anti-theft screws
Weight C. 15 kg (1-phase), C. 25 kg (3-phase)
Product

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3.1 Installation and connection
Read these instructions before installing the char-
ging station carefully. Alfen ICU B.V. are not liable
for any consequential damages that occur due to
the use of this manual.
The installation must be performed by qualied
personnel that have read this manual and opera-
te in accordance with the guidelines IEC 60364.
Otherwise it may result in injury or dangerous si-
tuations when dealing with electricity.
NOTICE
Work may not be performed when it is raining or
the air humidity is higher than 95%.
NOTICE
A charging station should always be installed on
a dedicated circuit.
NOTICE
Danger to life through improper installation!
Non-observance of the following installation and
environmental requirements can lead to dange-
rous situations when dealing with electricity.
!DANGER!
The electrical system must be dead (disconnec-
ted from the power supply) during all installation
and maintenance work.
!DANGER!
3.2 Requirements for assembly and
installation
Cables should be laid based on maximum char-
ging rate of the charging station under conti-
nuous load (no diversity). The cable diameters
in this manual are indicative. The technician is
responsible for determining the correct cable dia-
meter and compliance with applicable standards.
NOTICE
Make sure that the following requirements for the
installation of the ICU Eve are fullled:
• The cable route from the main distribution to
the ICU Eve must be secured with a miniature
circuit breaker (MCB) with characteristic B or a
screw or blade fuse gG against overvoltage and
short circuit
• The cable route must be secured against acci-
dental contact 30 mA by a type A or B-residual-
current circuit breaker
• The cable route and the charging station are
part of a TN-S system; the device is grounded
via the main distributor
3. Mounting and connecting
Type Protection Option 1 Protection Option 2 Min. core
cross section
1 x type 2 charging
socket, 3-phase, 16 A
3 x 20 A gG fuses + 20 A - 30 mA
residual-current circuit breaker
20 B - 30 mA 4p
residual-current fuse
5 x 4 mm2
1 x type 2 charging
socket, 3-phase, 32 A
3 x 35 A gG3 fuses + 40 A - 30 mA
residual-current circuit breaker
40 B - 30 mA 4p
residual-current fuse
5 x 6 mm2
2 x type 2 charging
socket, 1-phase, 16 A
1 x 35 A gG fuses + 40 A - 30 mA
residual-current circuit breaker
40 B - 30 mA 2p
residual-current fuse
3 x 6 mm2
2 x type 2 charging
socket, 3-phase, 16 A
3 x 35 A gG fuses + 40 A - 30 mA
residual-current circuit breaker
40 B - 30 mA 4p
residual-current fuse
5 x 6 mm2
2 x type 2 charging
socket, 3-phase, 32 A
3 x 80 A gG fuses + 80 A - 30 mA
residual-current circuit breaker
3 x 80 B system fuse +
80 A - 30 mA residual-
current circuit breaker
5 x 16 mm2
Mounting and connecting
The table below shows the safety options and the necessary cable diameters:

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• The cable route must be laid in accordance with
applicable standards
• The cable tray is made of copper cable with
a maximum conductor temperature of at least
90 °C
Installation requirements may be dependent on
the location.
NOTICE
When selecting the installation site the following
conditions must be assessed:
• Installation not in potentially explosive atmos-
pheres
• Installation not in ood-prone areas
• Compliance with local technical connection re-
quirements and safety rules
• The mounting surface should have a at and
sufciently rm ground
• Humidity maximum 95% (non-condensing)
• Ambient temperature of -30 °C to 40 °C
• Average temperature within 24 hours < 35 °C
• As a installation height: a distance of 50 to 150
cm is recommended from the ground to the lo-
wer housing edge
• The charging socket on the vehicle should be
easily reachable with the tethered charging
cable or the charging cable intended for use.
The charging cable must not be under tension
when it is connected to the vehicle
• It should not be possible to drive over the cable
3.3 Mechanical installation
The following tools and materials to install the ICU
Eve:
• Spirit level
• Impact Drill
• Screwdriver for an M5 cross recess hole
• Screwdriver for a terminal block
• Pencil and provided drilling template
• Torx M5 (T25)
• Wire Stripper
• Allen key
• 4 x M5 x 30mm screws
• 4 x M5 x 30mm plugs
• 4 x M5 rings
Wall mounting: Drilling using the drilling
template
Please check the indicated dimensions with
a tape measure.
The distance between holes is 123.8 mm (top),
39.6 mm (bottom) and 434.3 mm (vertical).
NOTICE
1. Cut the drilling template from the cardboard pa-
ckaging
2. Place the template on the desired location
3. Check with a spirit level whether the template is
applied straight
4. Draw the drill holes using the template
5. Drill holes at the marked points
6. Check the drilled holes
Pole Mounting: Mounting the pole with the con-
crete base (optional):
1. Dig a hole about 50 x 50 cm with a depth of
65 cm
2. Now place the concrete base
3. Mount the pole on the concrete base using four
threaded bolts M10x25 mm and associated
rings (see g. on the cover)
Mounting and connecting

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4. Mount the suspension block using two threaded
bolts M10x25 mm
5. Attach the charging station to the pole by using
two threaded bolts M10x25 mm
6. Attach the ground wire to the pole by using
M4x12 mm screws and one M4 circuit ring
7. Run the ground cable through the concrete
base and the pedestal to the charging station
Fig. 1: Mounting cable cover
8. Attach the cover plate to the pole using the anti-
theft bolt M8x16 mm (see Fig. 1)
9. Fill the hole and pave the area
10. Cover the area afterwards with a clean trim
(e.g. tiles)
Attaching the suspension block
1. Insert appropriate wall plugs into the four holes
2. Attach the suspension block on the lower two
holes with two screws on the wall
Preparation of the charging station
Never let the front cover hang on the wiring of the
LEDs and the display.
NOTICE
The white front cover of the charging station must
be removed before installing. Proceed as follows:
The front cover is rmly attached to the charging
unit and is secured with two screws at the top and
bottom.
1. Place the device on its back
2. Loosen the screws on the bottom with an Allen
key
3. Loosen with a Torx M5 (T25) the two screws on
the (side of the) rear housing
4. Keep the screws in a safe place; they will be
required later
5. Lift the front cover from the bottom upwards
6. Loosen the wiring of the LED and optional on
the display ( 13 on the left of the cover)
7. Now take off the front cover
Mounting the charging station
Fig. 2: Attachment to the wall
1. Place the rear cover vertically from above onto
the previously mounted suspension block
2. Attach the rear spoiler at the top with two screws
(diameter: at most 8 mm) at the designated lo-
cation (see Fig. 2)
3.4 Electrical installation
Read and follow all safety instructions in this
manual!
!CAUTION!
The electrical system must be disconnected from
the power supply during assembly and mainte-
nance work!
!DANGER!
1. Slide the power cable through the hole in the
gland ( 7 on the left of the cover)
2. Pull the power cord about 150 mm wide into
the housing. The power cord should be long
enough that it can be drawn from the ground or
Installation of the charging station

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4. Commissioning the charging station
the wall into the housing
3. Attach the power cord into the gland by tighte-
ning them so that the power cord can‘t be re-
moved
4. Remove the power cord insulation using a wire
stripper so that the bare wires can be connec-
ted in the isolator switch ( 14 on the left of the
cover)
5. Attach the wires to the right place in the residual
current circuit breaker (optional)
Always attach proper earth conductor rst!
!CAUTION!
6. Turn off the power and then press the power
button
7. Connect all the leads of the LED connector on
the back
8. Lower the front cover with the two screwcams
into the slots on top of the rear cover
9. Tighten the two screws on top of the base unit
rmly with a Torx M5 screwdriver
10. Now close the front cover by pressing and at-
taching the anti-theft screws M8 x 16 into the
holes on the back
11. Finally remove the transparent lm from the
front cover
4.1 Safety instructions before operating
Follow the below safety instructions before putting
your charger into operation:
1. Make sure that the charging station is securely
connected to the house supply line as specied
in this manual
2. Make sure that the supply line in the house dis-
tribution is separately protected by an appropri-
ate circuit breaker (B-characteristic)
3. Make sure that the built-in charger or external
upstream RCD is switched on
4. Make sure that the charging station has been
installed in accordance with this guidance
5. Make sure that the housing is always locked in
normal operation
6. Make sure that the charging cable is not twisted
and make sure that cable, charging plug and
housing are free of damage
4.2 Putting into operation
1. Turn on the power at the power supply cable
The charger now performs a self test. The following
actions are performed by the charging station:
1. The door lock is activated
2. The red LED lights up for one second conti-
nuously
3. All LEDs light up for one second continuously
4. The red LED ashes ve times, so that the elec-
tronics are started
5. All LEDs go out
6. The ICU Eve is now ready for charging
Commissioning the charging station

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5.1 Back End Systems
You are in possession of an intelligent ICU char-
ging station that can communicate with a back end
system through an internet connection. Back end
systems allow you for example to view the energy
consumption of individual users, remotely control
charging or monitor the charging station for service
purposes.
If you signed a contract with a back end supplier or
with Alfen ICU B.V. (for provision of ICU EZ back
end services), your charging station is congured to
connect to the respective back end ex-factory. The
internet connection may be facilitated via GPRS
(SIM card) or via UTP (Ethernet) cable connection.
In case you opted for a GPRS (SIM card) connec-
tion, your charging station is already equipped with
the correct SIM card. The charging station will es-
tablish a connection to the internet as soon as it is
turned on. In case there is no SIM card in the SIM
Card Slot ( 11 on the left of the cover), please con-
tact your back end provider or Alfen ICU.
The following paragraphs describe how to connect
your charging station via UTP (Ethernet) cable to
the internet.
5.2 UTP (Ethernet) connection
Which cable is required?
A UTP cable of minimally CAT5 is needed to con-
nect the charging station to the Internet. This cable
is suitable for speeds up to 100Mbps.
Installation
1. Connect the UTP cable to your router
2. Turn off the power of the charging station by
putting the main switch to the 0 position
3. Connect the UTP cable to the Communication
Unit of the charging station ( 12 on the left of
the cover)
4. Turn on the power of the charging station by
putting the main switch to the 1 position
5. In order for your charging station to communi-
cate with ICU EZ through a wired UTP ethernet
connection, your network setting should be ad-
justed if these are additionally secured. Below
you will nd the necessary information to allow
access through your network:
• IP address ICU EZ: 93.191.128.6
• Port: 9090
• Inbound – Outbound
It may be possible that a MAC address is required.
This is stated on the FAT report of the charging
station. This report can be provided by Alfen ICU.
Please also make sure that your network settings
allow the charging station to run diagnostics and up-
dates via a secure FTP connection to ICU servers.
NOTICE
5.3 Registering your ICU EZ account
If you would like to sign a contract with ICU for pro-
vision of ICU EZ back end services, go to www.icu-
charging-stations.com/ez-english
Please always activate your ICU EZ account rst.
Only connect the charger via UTP cable to the In-
ternet after ICU conrmed that your account has
been activated.
NOTICE
1. Fill out the digital form. Please add the imprin-
ted card numbers of all of your ICU charging
cards supplied with your ICU charging station in
the “Comment“ eld
2. Click on “Send“
3. ICU will process the form and activate your ac-
count. Your login details will be sent to you as
soon as possible
4. You can login to the website www.icu-ez.com
with your received account information
5. After logging on to ICU EZ you can see if your
charging station is online. This will be shown
with the status “Available“. If your charging sta-
tion is not yet connected, it will show the status
“Planned“
5. Connectivity
Connectivity

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