IDEAL U-2200IEH-XR Instruction manual

Oct. 2018
Electro-Hydraulic / UTV Lift Bench
with Retractable Ramp
U-2200IEH-XR
Capacity 2,200lbs
Installation, Operation & Maintenance
Manual

2
Oct. 2018
U-2200IEH-XR
CONTENT
1. Safety Information
1.1 Note, Caution and Warning
1.2 Important Information
1.3 Safety Instructions
1.4 Caution and Warning Labels
2. Technical Specifications
2.1 Product Description
2.2 Product Specifications
2.3 Hydraulic Schematic
2.4 Circuit Diagram
3. Preparing and Installation
3.1 Site Selection
3.2 Surface Condition
3.3 Necessary Tools
3.4 Personal Protective Equipment
3.5 Set-Up & Installation
4. Operation
4.1 Operation Instructions
5. Maintenance Instructions
6. Exploded Views & Parts List
7. Trouble Shooting Guide

3
Oct. 2018
U-2200IEH-XR
1. Safety Information
1.1 Note, Caution and Warning
This document uses the following conventions—Note, Caution and Warning –to alert you to special
instructions, tips, or hazards for a given procedure. Please familiarize yourself with the conventions described
below.
Indicates important information that requires special attention, such as a procedure for a
specific vehicle, or tips on operating the equipment.
Indicates the potential for damage to equipment, accessories, or the vehicle unless you follow
the instructions or procedure exactly.
Indicates the potential for property damage, personal injury, or death due to hazards
associated with the equipment, vehicle, or environment. Do no perform any procedure until
you have read and understood the warning instructions.
1.2 Important Information
1. Carefully read this manual thoroughly before installing, operating, or maintaining this lift.
2. This lift is designed for indoor use only, and should not be installed in a pit or depression.
3. The lifts have specific electrical requirements as described in the Installation Instructions section of
this manual.
4. Failure by the owner to provide the recommended shelter, mounting surface, electrical supply,
and ceiling height could result in unsatisfactory lift performance, property damage, or personal
injury.
5. The operation of the lift is permitted by authorized person only.
6. Keep this guide as well as all the supplied technical literature in a safe place close to the lift so that
operators are able to read it whenever necessary.
7. If any confusion, please contact the service provider or your distributor.
1.3 Safety Instructions
1. Do not raise a vehicle on the lift until the initialization is completed as described in this manual.
2. Technicians should be trained to use and care for the lift by familiarizing themselves with the
publications listed above. The lift should never be operated by an untrained person.
3. Do not overload the lift. The capacity of the lift is shown on cover of this document and on the lift’s
serial number tag.
4. Positioning the vehicle is very important. Only trained technicians should position the vehicle on the
lift. Never allow anyone to stand in the path of the vehicle as it is being positioned and never
raise vehicle with passengers on vehicles.

4
Oct. 2018
U-2200IEH-XR
5. Keep everyone clear of the lift when the lift is moving, the locking mechanism is disengaged, or the
vehicle is in danger of falling.
6. Unauthorized personnel should never be in the shop area when the lift is in use.
7. Inspect the lift daily. The lift should never be operated if it has damaged components, or is
malfunctioning. Only qualified technicians should service the lift. Replace damaged components
with manufacturer’s parts, or equivalent.
8. Keep the area around the lift clear of obstacles.
9. Never override the self-returning lift controls.
10. Avoid excessive rocking of the vehicle when it is on the lift.
11. To reduce the risk of personal injury, keep hair, loose clothing, fingers, and all body parts away from
moving parts.
12. To reduce the risk of electric shock, do not use the lift when wet, do not expose the lift to rain.
13. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable
liquids (gasoline).
14. Use the lift only as described in this manual, use only manufacturer’s recommended attachments.
15. The maintenance procedures described in this manual can be done by the lift’s owner/employer. Any
other procedure should only be performed by trained lift service personnel. These restricted
procedures include, but are not limited to, the following: cylinder replacement, platform&
safety latch replacement, motor replacement, oil replacement& refilling and lubrication.
16. Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with
following Caution, Warning, and Safety related decals supplied with this lift, and replace them if they
are illegible or missing.
17. Never move the lift when the vehicle is loaded.
18. Only use on a level concrete surface with a recommended minimum thickness of 4”. DO NOT install
on an asphalt surface.
19. Only remove the vehicle when the lift platform is at the lowest position.
20. Never lift the vehicle with person’s riding on it.

5
Oct. 2018
U-2200IEH-XR
1.4 Caution and Warning Labels

6
Oct. 2018
U-2200IEH-XR
2. Technical Specifications
2.1 Product Description
The U-2200IEH-XR UTV lift bench is used for repairing and maintaining Side by Side Utility type Vehicles
by 110VAC-60Hz, 1Ph power source incorporating the latest safety technologies. The U-2200IEH-XR is
designed and manufactured for a max lifting capacity of 2,200 lbs. (1,000kg), and is fully capable for lifting
most all UTV Side by Side Vehicles, while safely holding them in an elevated, locked height position.
The electro-hydraulic UTV lift consists of a fixed structural scissor lift, hand held remote controller, exclusive
retractable center ramp and side extensions with center drop access panels.
2.2 Product Specifications - U-2200IEH-XR
Capacity: 2,200 lbs.(1,000 kg)
Lifting Height, Max: 47.2”(1,200 mm)
Height, Min: 7”(180 mm)
Width Overall: 65”(1651 mm)
Length Overall: 116.5”(2959 mm) - Fully Lowered
Platform Length: 88.6”(2,250 mm)
Platform Width: 65”(1270 mm)
Power Supply: 110V, 60Hz, 1 Phase,18A
Lifting Time: 30 S
Lowering Time: 30 S
Gross Weight: 1,119 lbs.

7
Oct. 2018
U-2200IEH-XR
U-2200IEH-XR Dimension Drawings

8
Oct. 2018
U-2200IEH-XR
2.3 Hydraulic Schematic
2.4 Circuit Diagram
1. OIL TANK 2. MESH
3. GEAR PUMP 4. MOTOR
5. ONE-WAY VALVE 6. MESH
7. SOLENOID VALVE 8. RESTRICTOR VALVE
9. RELIEF VALVE 10. RESTRICTOR VALVE
11. CYLINDER 12. PIPE
XP Power Cord w/ Plug 16A
SB1 Up Switch Green Button 1
SB2 Down Switch Blue Button 1
SB3 Park Switch Black Button 1
KM AC Contactor 24VAC 1
TR Transformer 110VAC / 24VAC 1
FU Fuses
∮
6×30 delay, 30A 2
FU1 Fuses
∮
5×20 delay, 1A 2
MA AC Motor 110VAC-1Ph, 60Hz,1.5HP 1
YT Electromagnet 24VDC, 520mA 1
YV Solenoid Valve 24VDC, 1A 1
K M
M A
1 ~
K MF
U
3 0 A
Y 8 0 L - 2 - 2
1 . 5 H P 1 8 A
4 0 V A
S B 2
S B 2
S B 1
S B 1
S B 3 S B 3
T R
Y V
Y T
P E N L
X P
S B 0
S B 0
F U 1
1 A

9
Oct. 2018
U-2200IEH-XR
3. Preparing and Installation
3.1 Site Selection
The hydraulic UTV lift is designed only for indoor use. Application in a room with explosion hazard is not permitted.
Setting in a wet place, a car wash bay for instance, is also not recommended. Make sure to check the desired location for
possible obstructions such as a low ceiling, overhead lines, adequate working area, access ways, exits, etc.
3.2 Surface Condition
The lift should be installed on level ground with a concrete surface free from as many defects as possible to prevent unit
from tipping or rocking. Only use on a level concrete surface with a recommended minimum thickness of 4”. DO NOT
install on an asphalt type surface.
Failure in accomplish the foundation requirement may cause the lift instability or personal injury.
Installing on asphalt, soft clay floor or near the expansion gap is prohibited.
3.3 Necessary Tools
Scissors, Screw Driver, Rubber Hammer, Adjustable Spanner Wrench, (Ext.) Snap Ring Pliers and Hex Key Set.
Forklift & Soft Sling Straps also recommended.
3.4 Personal Protective Equipment
Always wear proper protective equipment like proper clothing, shoes, gloves & safety glasses, etc.
3.5 Set-Up & Installation
1. Unpacking
a. Carefully open crate and remove any loose parts from top of lift structure.
b. Using a forklift (recommended) carefully remove lift from crate and place in the desired location (Fig.1).
Ensure to check product and packing list to make certain all required parts are included and in good
condition.
Fig.1

10
Oct. 2018
U-2200IEH-XR
2. Power Connection
Before power connection is made, check your power supply outlet to ensure it’s in accordance with
the requirements of the lift.
a. Connect lift’s electrical plug to a 110V-60Hz, 1Ph, 20A power supply outlet. Protection against power
surges shall be provided by the user.
3. Starting Up (No Load on Lift)
a. Using the Remote Pendant Control, raise the platform to full height by pressing the
(GREEN) UP↑button. (Fig. 2)
b. Lower the lift to floor by pressing the (BLUE) DOWN↓button.
c. With no load on lift, cycle up and down several times to get the air out of the hydraulic
system. (Wait 2 minutes between cycles)
d. After cycling lift, raise and secure at almost full height by pressing the (BLACK)
PARKING button to secure lift in the locking position, as the electronic latches will
automatically engage. (Securing lift at full to mid height is best for Assembly)
Fig. 2
4. Assembly
a. Attach or insert the front Wheel Stop Bar, Tie-Down Eyelets, Retractable Ramp & Stabilizer / Balance Bars -
(Figs 3, 4 & 5)
Fig. 3 Fig. 4 Fig. 5
b. Insert UTV Side Extension’s Rods to outside of Platform and secure with Wing Bolts. Once Rods are
secured to Platform, install the UTV Side Extensions and secure each end with Ring Clips - (Fig. 6)
Note: Ensure to correctly install Side Extensions with holes for Wheel Stops positioned to front of lift.
c. Insert UTV Wheel Strop Bars to the front of each Side Extension - (Fig. 6)
d. Install UTV Pivot Ramps to the rear of each Side Extension using Pins & Circlips - (Fig. 7)
Fig. 6 Fig. 7