Idex Knight Control Guard ACCS User manual

0901180 Rev: B (09/16) Page 1
Control Guard ACCS
Instruction Manual

Page 2 0901180 Rev: B (09/16)
TABLE OF CONTENTS
Safety Precautions ............................................................................................... 3
Specifications ....................................................................................................... 3
Indication For Use ................................................................................................ 4
Installation ......................................................................................................... 5-6
Language Selection .............................................................................................. 7
System Programming ........................................................................................... 8
System Settings Menu ..................................................................................... 9-11
Sensor Settings Menu ................................................................................... 12-13
Pump Settings Menu ..................................................................................... 14-22
Error Screens ..................................................................................................... 23
PC Application Programming......................................................................... 24-33
System Dimensions ............................................................................................ 34
Wiring Diagrams ............................................................................................ 35-42
Exploded View Drawings ............................................................................... 43-49
Troubleshooting .................................................................................................. 50
Declaration of Conformity ................................................................................... 51
Warranty Information .......................................................................................... 52
Knight Locations ................................................................................................. 52
CAUTION: Wear protective clothing and eyewear when dispensing chemicals or
other materials. Observe safety handling instructions (MSDS) of chemical mfrs.
CAUTION: To avoid severe or fatal shock, always disconnect main power when
servicing the unit.
CAUTION: When installing any equipment, ensure that all national and local
safety, electrical, and plumbing codes are met.

0901180 Rev: B (09/16) Page 3
SAFETY PRECAUTIONS
 Wear protective clothing and eye protection whenever operating this system.
 Wear protective clothing and eye wear when dispensing chemicals. Observe safe handling instructions (MSDS)
provided on chemical container or as supplied by chemical manufacturer.
 To avoid severe or fatal shock, physical injury, always disconnect main power when servicing the unit.
 When installing any equipment, ensure that all national and local safety, electrical and plumbing codes are met.
 Do not submerge or place in direct path of spray/moisture.
 Only approved, factory authorized technicians to service unit.
SPECIFICATIONS
Cabinet Materials Case / Cover: ABS UL94 V-0
Pump Faceplate: Lexan 9945A UL94 v-0
Case Ratings IP-65 (Protected from total dust ingress, and low pressure water jets
from any direction)
Dimensions W 18” x H 10.5” x D 8” (46 cm x 27 cm x 20 cm)
Standard Power Supply
Input: 100 - 120 VAC 50/60 Hz (3.0 A)
Input: 200 - 240 VAC 50/60 Hz (2.0 A)
Output: 24 VDC (6.5 A)
High Current Power Supply
Input: 100 - 120 VAC 50/60 Hz (4.5 A)
Input: 200 - 240 VAC 50/60 Hz (2.5 A)
Output: 24 VDC (8.8 A)
Unit Weight 30 lbs (13.6 kg)
Pump Flow Rates (note 1) 3.38 - 38.9 oz/min (100 - 1150 ml/min)
Pump Duty Cycle (note 2) 50% (based on 10 min operating window)
Maximum Pump Run Time (note 2) 5 Minutes
Maximum Pump Lift / Suction 10 Feet (3 Meters)
Maximum Pump Head Pressure 30 PSI (2 Bar)
Certifications
CAN/CSA-C22.2 No. 61010-1-12
UL Std No. 61010-1 (3rd Edition)
EN 61010-1: 2010 (3rd edition)
Specification Notes
(1) The pump flow rates shown in the specification table were established using water at ambient temperatures with
zero discharge pressure. Pump settings from 20% to 100%.
(2) The duty cycle and maximum pump run time specified above can be exceeded, however in doing so the life of
the squeeze tube, roller block and motor may be reduced.
Peristaltic Pump Accuracy
+/- 5% when not calibrated at use volume on up to 128oz
+/- 2% when calibrated at use volume on up to 128oz
Equipment Ratings
 Pollution degree, 2
 Installation category, II
 Altitude, 2000 meters (max)
 Humidity, 95% Rh (max)
 Electrical supply input 100 - 240 VAC 50/60 Hz(see specifications above)
 Mains supply voltage fluctuations up to ± 10%
 System is for indoor use only
 Maximum Ambient Temperature: 40 °C

Page 4 0901180 Rev: B (09/16)
INDICATION FOR USE
The Control Guard ACCS (Advanced Chemical Concentration System) is designed with ease of setup and use in
mind. By utilizing flow meter technology, the ACCS measures high concentrations of caustic, acid, rinse water or
other liquids with an extremely high degree of accuracy (+/- 2%) thereby ensuring precise chemical feed control. The
Control Guard offers multiple 4-20 mA analog inputs which provide the flexibility of being utilized by any “Off the
Shelf” probe whether it is pH, ORP, conductivity or other analytical measurements from a variety of popular
manufacturers (Rosemount, Sensorex, etc.). These features can be maximized by employing the Control Guard’s
distinctive data logging and reporting capabilities.
The Control Guard ACCS has the ability to operate up to 3 pumps of various designs including: Peristaltic, Air
Operated Diaphragm (AOD) and Electric Diaphragm Pumps (EDP). These can be employed in any of 4 modes of
operation (signal, relay, repeat cycle and probe - see full details below) either in conjunction or independently of one
another. This allows for more complete and accurate control of your CIP process.
The improved user interface employs an enhanced 64X128 RGB backlit display that is combined with our easy to
program 4 button control keypad which makes programming extremely user friendly and reduces the amount of set
up time while providing critical process information with just a quick glance. With data management and subsequent
reports playing a crucial role in today’s process environment the Control Guard ACCS enables Sanitation Managers
to clearly address process parameters and status conditions with accurate reports as required by current regulatory
requirements.
Modes of Operation
 Signal Mode - This mode of operation will run the pump to deliver a specific chemical dosage when triggered by an
activation signal. The pump can be delayed, if required, for applications where the chemical delivery needs to
happen at a later time from when the trigger signal is received. Lastly, the pump can be locked out for a specific
time frame after delivery to prevent accidental repeat dosages.
 Relay Mode - This mode of operation will run the pump for as long as a trigger signal is applied. Use of this mode
is intended for applications where the duration of the trigger signal is controlled by another source and the Control
Guard is utilized as a slave pump. The chemical dosage is tracked by how long the pump has run for a specific
time. The pump can stop briefly during the time that the dosage is being tracked. After the specified time has
elapsed, the dosage is then logged into memory for reporting purposes.
 Repeat Cycle Mode - This mode of operation has two separate chemical dosages referred to as initial charge and
recharge. When the trigger signal is first applied, the initial charge is activated. The system then counts down a
recharge time after which the recharge volume will be dispensed. The recharge time and recharge volume continue
to repeat activations until the trigger signal turns off.
 Probe Mode - This mode of operation utilizes a probe (inductive or analog input) to sense and maintain the
chemical concentration based on a programmed value. When the probe detects that the concentration has fallen
below the programmed setpoint, the pump will turn on to regain the setpoint. While the pump is running, the alarm
delay is monitoring the time that it takes to get the solution back to the setpoint. If the setpoint cannot be reached
within the alarm delay period, the alarm will sound to notify there is a problem. The feed limit setting controls
whether the pump should continue to run, or stop, when the alarm is active. The pulse percent and pulse rate
settings control how the pump will “pulse feed” when close to the setpoint value.
PRE-INSTALLATION SITE SURVEY
(1) Check all applicable plumbing and electrical codes before installation. This will help to ensure that the system is
installed in safe and suitable manner.
(2) Get a wiring schematic of the equipment that the Control Guard will connect to.
(3) Check to make sure that all functions of the equipment are operating properly. This may include; PLCs, timers,
water solenoids, water level switch, and pump motor.
(4) Check the proposed location for a 115, or 230 VAC power source (based on the model you will be using).
(5) Check voltage of all signals that will be used. Measure voltage between the signal and signal common with a
voltmeter. Do not check signal voltage between signal and earth ground.
(6) Check mounting location for chemical injection fittings. Verify the port size with fittings you have for installation.

0901180 Rev: B (09/16) Page 5
INSTALLATION
PRE-INSTALLATION CHECKLIST
Before beginning the installation, make sure you have the tools and materials listed below:
 Flat and Phillips screwdrivers
 Drill and drill bits
 Wire cutters, wire strippers, and pliers
 Voltmeter (or multi-meter)
 Level
 Suitable wire for power / signals (check local codes)
 Dry wall inserts and mounting screws
 Electrical tape and wire nuts
 Braided vinyl hose
 Chemical test kit
(1) Position level on wall at the
desired mounting location.
(2) Draw line across top of level
approximately 20” long.
(3) Check that line is visible.
(4) Mark position of first hole for
mounting screw.
(5) Use a tape measure and
mark second hole at 17”.
(6) Drill 3/16” holes in the two
marked positions.
(7) Tap wall anchors into both
holes.
(8) Insert screws into anchors
leaving 1/4” space.
(9) Hang unit on screws through
the upper two keyholes.
(10) Mark position of lower two
keyholes.
(11) Remove unit and drill holes
for lower two positions.
(12) Insert anchors / screws as
done in steps 7 and 8.

Page 6 0901180 Rev: B (09/16)
INSTALLATION
Main Power Connection
Connect 115 VAC or 240 VAC power source to main power connection in pump cabinet. Use suitable conduit for
electrical wiring (per applicable wiring codes). A suitable ground conductor should be connected to the ground
terminal in accordance with local electrical codes. The user/installer should provide a disconnect switch or circuit
breaker close to the equipment and should be marked that it is for this equipment.
Note: Make sure that all conduit connections are water tight.
Inductive Probe Installation (optional)
NOTE: Use only a 200 mS inductive probe (Knight P/N 6536034) with this unit. Control will not operate properly
above 200 mS.
(1) The probe should be mounted in the washer tank with the hole oriented vertically. Start by feeding the wire end
through the mounting hole from the inside of the tank. Use a rubber washer on the threaded mounting stud.
Secure with the mounting nut on the outside of the tank.
(2) After the plastic probe body has been firmly secured to the mounting hole with a rubber washer and nut, feed the
wire lead through a strain relief on the bottom of the Control Guard unit.
(3) With the wire lead routed through the strain relief, attach the four wires to the circuit board per the wiring
diagram. The wire colors must match the colors shown on the terminal strip.
Peristaltic Pump Connections
(1) Cut a suitable length of 3/8” ID braided tubing and connect between the discharge (right) side of the pump’s
squeeze tube and the injection point. Use 3/8” ID barb fittings (supplied) and hose clamps to secure safely.
(2) Cut a suitable length of 3/8” ID braided tubing and connect between the suction (left) side of the pump’s squeeze
tube and the chemical pickup tube. Use of barb fittings and hose clamps is recommended.
(3) Insert pickup tube into chemical container.
(13) Hang unit and tighten all four
mounting screws.
(14) Loosen two cover screws. (15) Pull gently on cover latch
(right side) to open unit.
(16) Note the location of main
power terminal block.
(17) Feed main power wires
through conduit fitting.
(18) See main power connection
details below.

0901180 Rev: B (09/16) Page 7
PRIMING PUMPS
Use the ▲ and ▼ keys to highlight the pump you
want to prime. Press the ENTER key.
Use the keys directly below the START to turn the
pump on and begin priming. When fully primed use
the key directly below the STOP to turn the pump off.
Repeat as necessary for other pumps.
LANGUAGE SELECTION
To change the main home screen and first menu lan-
guage from English to Spanish press the key directly
below “IDIOMA”
The first menu screen will also appear in Spanish for
priming pumps. Use the ▲ and ▼ keys to highlight
the pump you want to prime. Press the ENTER key.
Use the keys directly below the START to turn the
pump on and begin priming. When fully primed use
the key directly below the STOP to turn the pump off.
Repeat as necessary for other pumps.
To change back to English press the key directly be-
low “LANG”.
►PURGAR BOMBAS
CONFIGURACION
DIAGNOSTICS
______________________________
▲ | ▼ | SALIR | ENTRAR
11:42:12 10/13/2015
PUMP 1
______________________________
| IDIOMA | MENU |
PURGAR
►PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | SALIR | ENTRAR
PURGAR
PUMP 1
INICIAR SALIR
PURGANDO
RUN=3 FM=0 0
PUMP 1
PARAR
11:42:12 10/13/2015
PUMP 1
______________________________
| LANG | MENU |
►PRIME PUMPS
CONFIGURATION
DIAGNOSTICS
______________________________
▲ | ▼ | ◄ | ENTER
PRIME
►PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
PRIME
PUMP 1
START EXIT
PRIMING
RUN=3 FM=0 0
PUMP 1
STOP

Page 8 0901180 Rev: B (09/16)
SYSTEM PROGRAMMING
The system operates using a 4 button key design. The
key functions are controlled via the firmware and are
specific to each screen. The main 4 keys are MENU,
UP, DOWN and ENTER. The ENTER key is used to
move the cursor and select within the menu functions.
The UP and DOWN arrows are used to change a
value. Changed values will be saved upon exiting the
current menu function. The screen has 4 colors to
easily identify the system status.
 BLUE - Run Mode
 PURPLE - Programming Mode
 GREEN - Performing a Function
 RED - Error Display
Accessing the Programming Menus
When power is first applied you will see the screen
showing the CONTROL GUARD name along with USB
and firmware versions. You will then see the main run
screen which shows the status of any pump action.
Press the MENU button to access the settings menu.
Press the ▼ key to highlight CONFIGURATION. Press
the ENTER key.
Password Protection
A private password protects the system settings and
allows only authorized personnel to make
programming changes.
To enter a private password, press ENTER key to
move the cursor, then UP or DOWN to change the
value. Once you press ENTER after the last digit it will
take you to the next screen. The default code is: 0000.
If the wrong password is entered it will take you back to
the main run screen. If you have forgotten your
password, you can call Knight and give them the 4 digit
bypass code and they can give you a one-time
password.
CONTROL
GUARD
USB VERSION 1.0
FIRMWARE VERSION 1.0
MAIN:V1.00 I/O:V1.00
ENTER PASSWORD
—————————————————
0000
▲
3988
______________________________
▲ | ▼ | EXIT | ENTER
11:42:12 10/13/2015
PUMP 1
______________________________
| IDIOMA | MENU |
PRIME PUMPS
►CONFIGURATION
DIAGNOSTICS
______________________________
▲ | ▼ | EXIT | ENTER
4 digit bypass code

0901180 Rev: B (09/16) Page 9
►SYSTEM SETTINGS
SENSOR SETTINGS
PUMP SETTINGS
______________________________
▲ | ▼ | EXIT | ENTER
SYSTEM SETTINGS MENU
Use the ▲ and ▼ key to highlight SYSTEM SET-
TINGS, then press ENTER.
USB Functions
Use the USB FUNCTIONS to save reports, download
a setup file created on the PC application to the ma-
chine, upload a setup file created on the machine to
save in the PC application, or to clear report data.
Saving Reports
With SAVE REPORT TO USB highlighted press the
enter key. You can then choose your start and end
dates followed by pressing ENTER. The screen will
change to light green while the report is being saved.
Loading Setup
With LOAD SETUP FROM USB highlighted press the
enter key. The screen will change to light green and
ask if you are sure you want to load the setup file
from the USB. Press the YES key to load the setup
file. Press the NO key to cancel.
NOTE: The system will search the USB drive for the
setup file with the matching SYSTEM ID. If the SYS-
TEM ID does not match you will get an error screen.
See error screen messages on the following page for
details.
If you pressed the YES key you will see the following
screens during the download. Once completed the
system will return to the main menu screen (purple).
LOAD SETUP FROM USB
ARE YOU SURE?
YES NO
READING SETUP
SAVING SETUP
►USB FUNCTIONS
SYSTEM ID = 00
DATE & TIME
PASSWORD
UNITS = U.S. OZS
LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
► SAVE REPORT TO USB
LOAD SETUP FROM USB
SAVE SETUP TO USB
CLEAR REPORT DATA
_____________________________
▲ | ▼ | EXIT | ENTER
MM/DD/YYYY
START 09/01/2015
▲▲
END 09/30/2015
_____________________________
▲ | ▼ | ◄ | ►
SAVING REPORT
SAVE REPORT TO USB
► LOAD SETUP FROM USB
SAVE SETUP TO USB
CLEAR REPORT DATA
_____________________________
▲ | ▼ | EXIT | ENTER

Page 10 0901180 Rev: B (09/16)
Saving Setup
With SAVE SETUP TO USB highlighted press the
enter key. The screen will change to light green and
ask if you are sure you want to save the setup file to
the USB. Press the YES key to save the setup file.
Press the NO key to cancel.
If you pressed the YES key you will see the following
screen during the download. Once completed the
system will return to the main menu screen (purple).
Clear Report Data
With CLEAR REPORT DATA highlighted press the
enter key. The screen will change to light green and
ask if you are sure you want to clear data. Press the
YES key to clear. Press the NO key to cancel.
If you pressed the YES key you will see the following
screen while clearing. Once completed the system will
return to the main menu screen (purple).
USB Errors
If no USB device is installed during the loading or
saving of a setup file you will get a “ERROR READ-
ING FILE” screen when loading or an “ERROR WRIT-
ING FILE” screen in red. Press any key to get back to
the main menu. Check to make sure you installed a
USB device.
SAVE SETUP TO USB
ARE YOU SURE?
YES NO
SAVING SETUP
ERROR READING FILE
ERROR WRITING FILE
SAVE REPORT TO USB
LOAD SETUP FROM USB
►SAVE SETUP TO USB
CLEAR REPORT DATA
_____________________________
▲ | ▼ | EXIT | ENTER
SAVE REPORT TO USB
LOAD SETUP FROM USB
SAVE SETUP TO USB
► CLEAR REPORT DATA
_____________________________
▲ | ▼ | EXIT | ENTER
CLEAR REPORT DATA
ARE YOU SURE?
YES NO
CLEARING REPORT DATA

0901180 Rev: B (09/16) Page 11
System ID
Use the ENTER key to move the cursor (▲) to the
setting you want to change. Use the ▲ and ▼ keys to
make changes. Once you get to the last setting press
the ENTER key to save and exit to the main menu.
Use the MENU key to exit without saving. See page 25
for details on System ID.
Date & Time
Use the ENTER key to move the cursor (▲▲) to the
setting you want to change. Use the ▲ and ▼ keys to
make changes. Once you get to the last setting press
the ENTER key to save and exit to the main menu.
Use the MENU key to exit without saving.
Password
To change the private password, press ENTER key to
move the cursor, then UP or DOWN to change the
value. Once you press ENTER after the last digit it will
take you to the next screen. The default code is: 0000.
Use the MENU key to exit without saving.
Units
To select the units of measure use the keys directly
below the “METRIC” or “U.S. OZS”. Once selected you
will return to the settings screen.
Load Defaults
To load default settings use the keys directly below the
“YES” and “NO”. Once selected the system will restore
all settings to their default values.
USB FUNCTIONS
►SYSTEM ID = 00
DATE & TIME
PASSWORD
UNITS = U.S. OZS
LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
USB FUNCTIONS
SYSTEM ID = 00
►DATE & TIME
PASSWORD
UNITS = U.S. OZS
LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
USB FUNCTIONS
SYSTEM ID = 00
DATE & TIME
►PASSWORD
UNITS = U.S. OZS
LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
USB FUNCTIONS
SYSTEM ID = 00
DATE & TIME
PASSWORD
►UNITS = U.S. OZS
LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
USB FUNCTIONS
SYSTEM ID = 00
DATE & TIME
PASSWORD
UNITS = U.S. OZS
►LOAD DEFAULTS
______________________________
▲ | ▼ | EXIT | ENTER
SYSTEM ID = 00
▲
_____________________________
▲ | ▼ | ◄ | ►
MM/DD/YYYY
10/15/2015 THURSDAY
▲▲
11:15:09
_____________________________
▲ | ▼ | ◄ | ►
PASSWORD
—————————————————
0000
▲
____________________________
▲ | ▼ | ◄ | ►
UNIT OF
MEASURE
METRIC U.S. OZS
LOAD DEFAULTS
YES NO

Page 12 0901180 Rev: B (09/16)
SYSTEM SETTINGS
►SENSOR SETTINGS
PUMP SETTINGS
______________________________
▲ | ▼ | EXIT | ENTER
SENSOR SETTINGS MENU
Highlight SENSOR SETTINGS, then press ENTER.
Use ▲ and ▼ to highlight the probe you wish to
change, then press ENTER.
Choose the MORE SETTINGS option to skip the
probe settings and go directly to analog inputs.
Probe Name
This setting allows you to change the name of each
probe independently. You have a maximum of 12
characters. Use ▲ and ▼ to change the letters of the
probe name, then press ENTER.
Analog Inputs
Use ▲ and ▼ to highlight the analog input you wish
to change, then press ENTER.
Analog Name
This setting allows you to change the name of each
analog input independently. You have a maximum of
12 characters. Use ▲ and ▼ to change the letters of
the input, then press ENTER.
SENSOR SETTINGS
►PROBE 1
PROBE 2
PROBE 3
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PROBE 1 SETTINGS
►PROBE 1
______________________________
▲ | ▼ | ◄ | ENTER
PROBE 1
NAME=PROBE 1
▲
______________________________
▲ | ▼ | ◄ | ENTER
SENSOR SETTINGS
►ANALOG 1
ANALOG 2
ANALOG 3
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1 SETTINGS
►ANALOG 1
ENG. UNITS:
4MA=0000.000
20MA=0000..000
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1
NAME=ANALOG 1
▲
______________________________
▲ | ▼ | ◄ | ENTER

0901180 Rev: B (09/16) Page 13
Engineering Units
If using an analog sensor, you can specify what units
that the device measures (pH for example). Use ▲
and ▼ to change the letters of the engineering units,
then press ENTER.
4mA
To change the 4mA setting use the ► and ◄ keys to
move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
20mA
To change the 20 mA setting use the ► and ◄ keys
to move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
ANALOG 1 SETTINGS
ANALOG 1
►ENG. UNITS:
4MA=0000.000
20MA=0000..000
______________________________
▲ | ▼ | ◄ | ENTER
ENG. UNITS:
▲
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1 SETTINGS
ANALOG 1
ENG. UNITS:
►4 MA=0000.000
20 MA=0000..000
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1 SETTINGS
4MA=0000.000
▲
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1 SETTINGS
ANALOG 1
ENG. UNITS:
4 MA=0000.000
►20 MA=0000..000
______________________________
▲ | ▼ | ◄ | ENTER
ANALOG 1 SETTINGS
20MA=0000.000
▲
______________________________
▲ | ▼ | ◄ | ENTER

Page 14 0901180 Rev: B (09/16)
SYSTEM SETTINGS
SENSOR SETTINGS
►PUMP SETTINGS
______________________________
▲ | ▼ | EXIT | ENTER
PUMP SETTINGS MENU
Use the ▲ and ▼ key to highlight PUMP SETTINGS,
then press ENTER.
Prime Pumps
Use the ▲ and ▼ keys to highlight the pump you
want to prime. Press the ENTER key.
Use the keys directly below the START to turn the
pump on and begin priming. When fully primed use
the key directly below the STOP to turn the pump off.
Repeat as necessary for other pumps.
Calibrate Pumps
To calibrate the pumps use the keys directly below
the pump you wish to calibrate to select.
Press the key directly below “START” to turn the
pump on. Allow to run for at least 10 seconds while
capturing output in measurement vessel. Press the
key directly below “STOP” to turn the pump off. Once
complete it will advance to the next screen.
NOTE: you have a maximum pump calibration ON
time of 2 minutes.
To enter the volume dispensed use the ENTER key
to move the cursor (▲) to the number you want to
change. Use the ▲ and ▼ keys to change the num-
ber. Once you have reached the last number press
the ENTER key one more time to save and exit back
to the settings menu. Use the MENU key to exit with-
out saving. Repeat for other pumps.
►PRIME PUMPS
CALIBRATE PUMPS
PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
PRIME
►PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
PRIME
PUMP 1
START EXIT
PRIMING
RUN=3 FM=0 0
PUMP 1
STOP
PRIME PUMPS
►CALIBRATE PUMPS
PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
CALIBRATE
►PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
00000 MLU 00000MLP
CALIBRATE
PUMP 1
START EXIT
00000 MLU 00000MLP
CALIBRATING
RUN=3 FM=0 0
PUMP 1
STOP
PUMP 1
VOLUME=000.0
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
060.0 OZS/MIN
00527 MLU
00000 MLP
______________________________
| MENU | ENTER

0901180 Rev: B (09/16) Page 15
Pump Settings
Use the ▲ and ▼ highlight the pump you wish to
change, then press ENTER.
Pump Name
To change pump names use the ENTER key to move
the cursor (▲) to the letter you want to change. Use
the ▲ and ▼ keys to change the letter. Once you
have reached the last letter press the ENTER key
one more time to save and exit back to the settings
menu. Use the MENU key to exit without saving.
NOTE: You have a maximum of 12 characters for
each chemical name.
Pump Mode
None is the default value and must be changed to
one of the four available modes for the pump to oper-
ate.
 Relay
 Signal
 Repeat Cycle
 Probe
Relay Mode
Use the ▲ and ▼ key to highlight RELAY, then press
ENTER.
Signal
This setting tells the system which of the available
signal inputs will be used to activate the pump.
Metering
This setting is used to select between time or flow
meter based metering of the chemicals. When time is
selected, the system will run the pumps based on the
flow rate calibrated for a specific amount of time.
When flow meter is selected, the pump delivery will
be monitored by the flow meter to ensure that the
correct amount of chemical is dispensed.
PRIME PUMPS
CALIBRATE PUMPS
►PUMP 1
PUMP 2
PUMP 3
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
►NAME=PUMP 1
MODE=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
►MODE=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
NAME=PUMP 1
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
MODE=NONE
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
►MODE=RELAY
SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=RELAY
►SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SIGNAL=0
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=RELAY
SIGNAL=0
►METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
METERING=TIME
▲
______________________________
▲ | ▼ | ◄ | ENTER

Page 16 0901180 Rev: B (09/16)
DC Speed
This setting allows you to control the speed of the
pump to match the requirements of the application.
NOTE: This is only for the cover mounted peri-
staltic pumps.
Timeout
To change the timeout setting use the ► and ◄ keys
to move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
Sensor
This setting tells the system which of the available
sensor inputs will be used with the pump.
Signal Mode
This mode of operation runs the pump to deliver a
single dosage of chemical when triggered by an input
signal.
Signal
This setting tells the system which of the available
signal inputs will be used to activate the pump.
Metering
This setting is used to select between time or flow
meter based metering of the chemicals. When time is
selected, the system will run the pumps based on the
flow rate calibrated for a specific amount of time.
When flow meter is selected, the pump delivery will
be monitored by the flow meter to ensure that the
correct amount of chemical is dispensed.
PUMP 1 SETTINGS
►DC SPEED=100%
TIMEOUT=000 SECS
SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
DC SPEED=100%
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
►TIMEOUT=000 SECS
SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
TIMEOUT=000 SECS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
TIMEOUT=000 SECS
►SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SENSOR=NONE
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
►MODE=SIGNAL
SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=SIGNAL
►SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SIGNAL=0
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=SIGNAL
SIGNAL=0
►METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
METERING=TIME
▲
______________________________
▲ | ▼ | ◄ | ENTER

0901180 Rev: B (09/16) Page 17
DC Speed
This setting allows you to control the speed of the
pump to match the requirements of the application.
Volume
To change the volume setting use the ► and ◄ keys
to move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
Delay
To change the delay setting use the ► and ◄ keys to
move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
Lockout
To change the lockout setting use the ► and ◄ keys
to move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
Sensor
This setting tells the system which of the available
sensor inputs will be used with the pump.
PUMP 1 SETTINGS
►DC SPEED=100%
VOLUME=0000.0 OZS
DELAY=00 SECS
LOCKOUT=00 MINS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
DC SPEED=100%
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
►VOLUME=0000.0 OZS
DELAY=00 SECS
LOCKOUT=00 MINS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
VOLUME=0000.0 OZS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
VOLUME=0000.0 OZS
►DELAY=00 SECS
LOCKOUT=00 MINS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
DELAY=00 SECS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
VOLUME=0000.0 OZS
DELAY=00 SECS
►LOCKOUT=00 MINS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
LOCKOUT=00 MINS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
►SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SENSOR=NONE
▲
______________________________
▲ | ▼ | ◄ | ENTER

Page 18 0901180 Rev: B (09/16)
Repeat Cycle Mode
Use the ▲ and ▼ key to highlight REPEAT CYCLE,
then press ENTER.
Signal
This setting tells the system which of the available
signal inputs will be used to activate the pump.
Metering
This setting is used to select between time or flow
meter based metering of the chemicals. When time is
selected, the system will run the pumps based on the
flow rate calibrated for a specific amount of time.
When flow meter is selected, the pump delivery will
be monitored by the flow meter to ensure that the
correct amount of chemical is dispensed.
DC Speed
This setting allows you to control the speed of the
pump to match the requirements of the application.
PUMP 1 SETTINGS
NAME=PUMP 1
► MODE=REPEAT CYCLE
SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=REPEAT CYCLE
►SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SIGNAL=0
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=REPEAT CYCLE
SIGNAL=0
►METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
METERING=TIME
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
►DC SPEED=100%
CHRG VOL=0000.0 OZS
RECHRG TIME=000 MINS
RCHRG VOL=0000.0 OZS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
DC SPEED=100%
▲
______________________________
▲ | ▼ | ◄ | ENTER

0901180 Rev: B (09/16) Page 19
PUMP 1 SETTINGS
DC SPEED=100%
► CHRG VOL=0000.0 OZS
RECHRG TIME=000 MINS
RCHRG VOL=0000.0 OZS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
CHRG VOL=0000.0 OZS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
CHRG VOL=0000.0 OZS
► RECHRG TIME=000 MINS
RCHRG VOL=0000.0 OZS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
RECHRG TIME=000 MINS
▲
______________________________
▲ | ▼ | ◄ | ENTER
Charge Volume
With CHARGE VOL selected, press the ENTER key.
To change the charge volume setting use the ► and
◄ keys to move the cursor (▲) to the number you
want to change. Use the key to change the number.
Once you have reached the last number press the ►
key one more time to save and exit back to the set-
tings menu. Use the EXIT key to exit without saving.
Recharge Time
To change the recharge time use the ► and ◄ keys
to move the cursor (▲) to the number you want to
change. Use the ▲ key to change the number. Once
you have reached the last number press the ► key
one more time to save and exit back to the settings
menu. Use the EXIT key to exit without saving.
Recharge Volume
With RECHARGE VOL selected press the ENTER
key. To change the recharge setting use the ► and
◄ keys to move the cursor (▲) to the number you
want to change. Use the ▲ key to change the num-
ber. Once you have reached the last number press
the ► key one more time to save and exit back to the
settings menu. Use the EXIT key to exit without sav-
ing.
NOTE: Each pump can have independent recharge
settings for each chemical.
Reset Delay
This setting allows the signal to turn off for a specified
time and continue normal operation if the signal turns
back on within this timeframe. If the signal turns off
for longer than this setting, then the system will re-
start the operation cycle with a new initial charge and
ongoing recharges.
Sensor
This setting tells the system which of the available
sensor inputs will be used with the pump.
PUMP 1 SETTINGS
DC SPEED=100%
CHRG VOL=0000.0 OZS
RECHRG TIME=000 MINS
► RCHRG VOL=0000.0 OZS
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
RCHRG VOL=0000.0 OZS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
► RESET DELAY=000 MINS
SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
RESET DELAY=000 MINS
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SENSOR=NONE
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
RESET DELAY=000 MINS
►SENSOR=NONE
______________________________
▲ | ▼ | ◄ | ENTER

Page 20 0901180 Rev: B (09/16)
Probe Mode
Use the ▲ and ▼ key to highlight PROBE, then
press ENTER.
Signal
This setting tells the system which of the available
signal inputs will be used to activate the pump.
Metering
This setting is used to select between time or flow
meter based metering of the chemicals. When time is
selected, the system will run the pumps based on the
flow rate calibrated for a specific amount of time.
When flow meter is selected, the pump delivery will
be monitored by the flow meter to ensure that the
correct amount of chemical is dispensed.
DC Speed
This setting allows you to control the speed of the
pump to match the requirements of the application.
Sensor
This setting tells the system which of the available
sensor inputs will be used with the pump.
PUMP 1 SETTINGS
NAME=PUMP 1
►MODE=PROBE
SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=PROBE
►SIGNAL=0
METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SIGNAL=0
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=PROBE
SIGNAL=0
►METERING=TIME
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
METERING=TIME
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
►DC SPEED=100%
SENSOR=NONE
SETPOINT=0000.000MS
PROBE MODE=RISING
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
DC SPEED=100%
▲
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1 SETTINGS
DC SPEED=100%
►SENSOR=NONE
SETPOINT=0000.000MS
PROBE MODE=RISING
MORE SETTINGS
______________________________
▲ | ▼ | ◄ | ENTER
PUMP 1
SENSOR=NONE
▲
______________________________
▲ | ▼ | ◄ | ENTER