IEMCA KID 80-IV Touch User manual

KID 80 - IV Touch
EN KEYBOARD INSTRUCTION MANUAL
Rel. 0Date# 01/07/2015 Cod.806015445
S/N
COMPILER Bosi Andrea
ON APPROVAL Moretti Maurizio
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
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IEMCA A BUCCI AUTOMATIONS DIVISION
Via Granarolo, 167
48018 - Faenza (RA) Italy
Tel. [phone] - Fax. [phone]
MANUFACTURER IEMCA A BUCCI AUTOMATIONS DIVISION
ADDRESS Via Granarolo, 167 - 48018 Faenza (RA) - ITALY
Tel. [phone] - Fax. [phone]
TYPE OF DOCUMENT KEYBOARD INSTRUCTION MANUAL
PRODUCT AUTOMATIC BAR FEEDER
MODEL KID 80 - IV Touch
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INDEX
1 BASIC INFORMATION KID 80 SIV.....................................................................................1
1.1 Control description ..............................................................................................................3
2 INFORMATION FOR USE KID 80 SIV ................................................................................1
2.1 AUTOMATIC CYCLE START................................................................................................2
2.2 OFFSET PROCEDURE (ADJUSTMENT) .............................................................................3
2.3 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION...................................4
2.4 BAR FEEDER STOP .............................................................................................................5
2.5 0-AXIS PROCEDURE (MANUAL MODE) .............................................................................6
2.6 OPERATOR PARAMETERS: OPERATION MODE .............................................................8
2.7 PARAMETER ACCESSING AND DISPLAY.........................................................................9
2.7.1 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS ..............................................10
2.7.2 ACCESSING AND DISPLAYING SUBJECT MENU PARAMETERS.................................12
2.8 PARAMETER MODIFICATION ...........................................................................................14
2.9 EXITING THE PARAMETERS.............................................................................................15
2.10 PROGRAMME ARCHIVE ON SD MEMORY ......................................................................16
2.11 OPERATOR PARAMETERS: DESCRIPTION ....................................................................20
2.12 ERRORS - CAUSES - SOLUTIONS....................................................................................57
2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE ....................................................71
3 INFORMATION FOR SET UP KID 80 SIV ..........................................................................1
3.1 PROTECTED PARAMETERS: DISPLAY .............................................................................2
3.2 HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS..............................2
3.3 PROTECTED PARAMETERS: DESCRIPTION ....................................................................5
3.4 PARAMETERS FOR REFERENCE VALUES: DESCRIPTION ............................................6
3.5 AXIS FUNCTION PARAMETERS: DESCRIPTION ............................................................16
3.6 INTERFACE PARAMETERS: DESCRIPTION....................................................................20
3.7 GENERAL PARAMETERS: DESCRIPTION.......................................................................21
4 INFORMATION FOR THE AUTHORISED TECHNICIAN KID 80 SIV ................................1
4.1 PROTECTED PARAMETERS: ENTERING AND CHECKING .............................................2
4.2 MODIFYING THE PROTECTED PARAMETERS .................................................................2
5 ATTACHMENTS KID 80 SIV...............................................................................................1
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INDEX
5.1 ASSISTANCE REQUEST......................................................................................................2
A HARDWARE AND PROGRAM IDENTIFICATION DATA.....................................................3
B PARAMETER LIST FOR THE OPERATOR..........................................................................4
D PARAMETER LIST FOR THE REFERENCE VALUES ........................................................8
E PARAMETER LIST FOR THE AXIS FUNCTIONS................................................................9
F PARAMETER LIST FOR THE INTERFACE .......................................................................11
G GENERAL PARAMETER LIST ...........................................................................................12
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1 - BASIC INFORMATION KID 80 SIV
EN
1 - Pag. 1 / 7
INDEX
1.1 Control description ...................................................................................................3
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EN
1 - BASIC INFORMATION KID 80 SIV
1 - Pag. 2 / 7
Iemca reserves the right to make changes to the products described herein at any
time.
Thus, this document may not not exactly match the product.
The data contained herein relate to a product range and are not specific to the serial
number appearing on the cover.
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1 - BASIC INFORMATION KID 80 SIV
EN
1 - Pag. 3 / 7
1.1 Control description
INFORMATION:
From the touch keyboard you can start the bar feeder in Automatic mode, even
when the lathe "MAN/AUT" signal is in Manual mode.
INFORMATION:
When the bar feeder is in Automatic mode, the bar feeding is possible only when
the Lathe "MAN/AUT" signal is in Automatic mode.
INFORMATION:
By pressing the Manual mode button on the touch keyboard, you can prevent the
lathe from starting the bar feeder in Automatic mode.
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EN
1 - BASIC INFORMATION KID 80 SIV
1 - Pag. 4 / 7
The figure represents the control position on board the machine.
1 TOUCH-SCREEN: display and main controls
2 MAIN SWITCH: turns the power supply on and off.
- Position 0 (OFF) the machine is not powered.
- Position I (ON) the machine is powered.
3 EMERGENCY STOP PUSH-BUTTON: stops the bar feeder in case of emergency. For restart
release the push-button manually.
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1 - BASIC INFORMATION KID 80 SIV
EN
1 - Pag. 5 / 7
1.2
Keyboard control description
1 Function access, bar loading and new set-up (guide channel and bar pusher replacement)
button.
2 Programme save or recovery management access button.
3 Selects the "Operator Parameters" mode.
4 Selects the "Iemca Parameters" mode.
5 Error reset button: to restart the bar feeder after the stop caused by an error, press the
button and hold it down until the bar feeder is started.
6 Bar feeder stop button (red light): press this button to stop the bar feeder and reset the
"Errors".
7 Selects the semi-automatic mode.
Press to select, press again to deselect.
8 Activates the "step by step" operating cycle: every time the button is pressed, one step is
performed.
9 Selects the manual mode.
10 Selects the automatic mode.
11 It resets the "BAR FEEDER ZERO SETTING" of the carriage.
Press the 0-AXIS button and release it when the carriage starts moving towards the "BAR
FEEDER ZERO SETTING" position.
12 Remnant detection disabling button
Press the button to feed a "new" bar without the detection of bar remnant in the bar pusher
collet.
13 Allows to return to the main menu display.
14 Moves the bar pusher at a low speed
15 Moves the bar pusher at high speed.
16 Displays the software and the push-button panel identification data.
ID Progr.9 AUTOMATIC MODE 0
Open Collet
Total pieces: Machinable pieces:
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EN
1 - BASIC INFORMATION KID 80 SIV
1 - Pag. 6 / 7
17 In the bar showed, warnings received from the bar feeder during machining procedures are
displayed. Their function is to guide the operator for correct operation of the machine. In
detail, the possible warnings are the following ones:
- K1: It is displayed at the right-hand side of the bar when the bar feeder is in the bar end
position. It will not be displayed under any other operating conditions.
- FEEDING STOP
- DOOR SAFETY
- SAFETIES FROM LATHE
- BAR FEEDER ZERO SETTING MISSING
- MANUAL | AUTOMATIC SIGNAL FROM LATHE
- BAR PUSHER NOT IN POSITION!
- MOVE CARRIAGE TO BACK LIMIT STOP.
- CARRIAGE BACK
- AUTOMATIC MODE
- MANUAL MODE
- AUTOMATIC OR MANUAL MODE?
- SEMI-AUTOMATIC MODE
- CARRY OUT BAR FEEDER ZERO SETTING: the machine requires a zero setting as a
reference (see manual controls).
- RESET WITH BUTTON: the machine is in alarm mode and requires zero setting by
pressing I (reset)
ID Progr.9 AUTOMATIC MODE 0
Open Collet
Total pieces: Machinable pieces:
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1 - BASIC INFORMATION KID 80 SIV
EN
1 - Pag. 7 / 7
18 The bar shows the bar feeder phase during machining, in detail:
- Bar feeder in stand-by
- Bar pusher return
- Zero axis
- Bar loading
- Bar first feeding
- Return after first feeding
- Facing phase
- Open collet
19 Displays the total number of machined pieces.
20 Graphic animation: it shows the feeding carriage and the bar pusher position (raised or
lowered) with respect to the bar feeder axis, in run-time mode.
21 Position from "0": it stands for the feeding carriage position with respect to the S1015 zero
axis sensor; Position from "F": it stands for the feeding carriage position with respect to the
maximum feeding position of the bar feeder.
22 Allows to enter a new menu that includes other keys.
23 Displays the number of machinable pieces.
24 It displays the bar feeder phase during machining procedures.
ID Progr.9 AUTOMATIC MODE 0
Open Collet
Total pieces: Machinable pieces:
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2 - INFORMATION FOR USE KID 80 SIV
EN
2 - Pag. 1 / 71
INDEX
2.1 AUTOMATIC CYCLE START.......................................................................................2
2.2 OFFSET PROCEDURE (ADJUSTMENT)........................................................................3
2.3 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION...................................4
2.4 BAR FEEDER STOP...................................................................................................5
2.5 0-AXIS PROCEDURE (MANUAL MODE).......................................................................6
2.6 OPERATOR PARAMETERS: OPERATION MODE...........................................................8
2.7 PARAMETER ACCESSING AND DISPLAY.....................................................................9
2.7.1 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS..............................................10
2.7.2 ACCESSING AND DISPLAYING SUBJECT MENU PARAMETERS ...................................12
2.8 PARAMETER MODIFICATION ..................................................................................14
2.9 EXITING THE PARAMETERS....................................................................................15
2.10 PROGRAMME ARCHIVE ON SD MEMORY .................................................................16
2.11 OPERATOR PARAMETERS: DESCRIPTION................................................................20
2.12 ERRORS - CAUSES - SOLUTIONS ............................................................................57
2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE.................................................71
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EN
2 - INFORMATION FOR USE KID 80 SIV
2 - Pag. 2 / 71
2.1 AUTOMATIC CYCLE START
1. Power on the lathe.
2. Power on the bar feeder, by turning the main switch to position I (ON) .
3. Start the bar feeder:
4. Select the manual mode:
5. Select the "BAR FEEDER ZERO SETTING" of the carriage:
6. Bring the bar fore end close to the cutting tool:
7 Start the closing of the lathe collet and start working by selecting the automatic mode:
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2 - INFORMATION FOR USE KID 80 SIV
EN
2 - Pag. 3 / 71
2.2 OFFSET PROCEDURE (ADJUSTMENT)
Foreword
This procedure must be performed to optimize the bar feeder axis movements. This procedure
should be performed occasionally (once a month is recommended) to compensate any wear of
the mechanical feeding units that could alter the AXIS control operations.
INFORMATION:
Before performing the following procedure make sure that the mechanical parts
have no clearances and that the zero axis sensor is positioned correctly (it shall
not to be too retracted).
For the offset procedure perform the following operations in the given order:
1 - Set the machine to manual mode .
2 - Carry out the bar feeder zero setting .
3 - Bring the bar pusher carriage to the centre of the bar feeder .
4 - Provide the enabling signal for operations keeping the zero position sensor active using a
security block or screwdriver and check that the axis moves.
5 - If the axis does not move, go straight to point 6; if it moves, adjust the value of the
machine parameter no.70, under the item "Ax. Offset Compensat." in accordance with the
"displacement" movement that the axis is carrying out; if the axis moves forward
decrease the set value and if the axis moves towards zero, increase the set value. When
the axis is still and stays in position for at least 20 seconds, the value set can be
considered correct.
6 - Carry out an absolute movement (e.g.: the first movement in step by step) and make
sure, through the operator panel (OP), that the axis is positioned with a maximum error
of +/- 0.1 mm; make sure also that the position does not undergo variations.
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EN
2 - INFORMATION FOR USE KID 80 SIV
2 - Pag. 4 / 71
2.3 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION
Foreword
This mode may be used for many reasons, as for instance:
• to open the guide channels;
• to check a complete bar change cycle;
• to check the bar feeder mechanics;
• to load a single bar so as to check the facing;
• etc.
Procedure
1. press to start the bar feeder;
• check that the guide channels of the bar feeder are
closed. If not, close the guide channels in manual
mode.
2. press and then to select the semi-
automatic mode;
3. press , the bar feeder performs the first step
(bar pusher return);
4 press , the bar feeder performs the second step, and so on.
MANUAL MODE
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2 - INFORMATION FOR USE KID 80 SIV
EN
2 - Pag. 5 / 71
2.4 BAR FEEDER STOP
Bar feeder stop in emergency.
1. Press the emergency button to stop the bar feeder.
WARNING - CAUTION
If the emergency stop is activated whilst the lathe is working, before restarting
the working cycle, check that no dangerous conditions have been created due to
the sudden stop. For example: if the tool was removing chips, move the tool
away from the work piece before restarting the lathe.
Stopping the bar feeder at the end of the machining cycle.
WARNING - CAUTION
When stopping the machine normally, do not use the emergency buttons.
1. Complete the operations of your working schedule.
2. Stop the bar feeder:
3. Stop the lathe.
4. Turn off the electrical supply of the bar feeder by turning the main switch to the 0 (OFF)
position.
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EN
2 - INFORMATION FOR USE KID 80 SIV
2 - Pag. 6 / 71
2.5 0-AXIS PROCEDURE (MANUAL MODE)
List of causes requiring the 0-Axis in manual mode:
- carrying out the manual 0-Axis periodically is recommended;
- if the bar pusher axis is moved by means of the crank or the lathe headstock is moved
with the bar feeder powered off (no power supply).
- if the feeding chain is tightened (by means of the mechanical chain tightener, see
Operation and Maintenance Manual, "Feeding chain - Adjustment").
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