IEMCA KID 80 User manual

KID 80 - IV Pupa
EN KEYBOARD INSTRUCTION MANUAL
Rel. 0Date# 10/04/2015 Cod.806015455
S/N
COMPILER Bosi Andrea
ON APPROVAL Moretti Murizio
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

IEMCA A BUCCI AUTOMATIONS DIVISION
Via Granarolo, 167
48018 - Faenza (RA) Italy
Tel. [phone] - Fax. [phone]
MANUFACTURER IEMCA A BUCCI AUTOMATIONS DIVISION
ADDRESS Via Granarolo, 167 - 48018 Faenza (RA) - ITALY
Tel. [phone] - Fax. [phone]
TYPE OF DOCUMENT KEYBOARD INSTRUCTION MANUAL
PRODUCT AUTOMATIC BAR FEEDER
MODEL KID 80 - IV Pupa

INDEX
1 BASE INFORMATION KID 80 SIV......................................................................................1
1.1 CONTROL DESCRIPTION....................................................................................................3
1.2 KEYBOARD CONTROL DESCRIPTION ..............................................................................6
1.3 MAIN SCREENS: DESCRIPTION .......................................................................................10
1.3.1 Working screen ..................................................................................................................10
1.3.2 Setup screen.......................................................................................................................11
1.4 PIECE COUNTER RESET MODE .......................................................................................15
2 INFORMATION FOR USE KID 80 SIV ................................................................................1
2.1 AUTOMATIC CYCLE START................................................................................................2
2.2 0-AXIS PROCEDURE (MANUAL MODE) .............................................................................4
2.3 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION...................................5
2.4 BAR FEEDER STOP .............................................................................................................8
2.5 OPERATOR PARAMETERS: OPERATION MODE .............................................................9
2.6 PARAMETER ACCESSING AND DISPLAY.......................................................................10
2.6.1 Access to and display of common parameters...............................................................10
2.6.2 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS ..............................................12
2.7 PARAMETER MODIFICATION ...........................................................................................14
2.8 SUBPARAMETERS DISPLAY............................................................................................15
2.9 SUBPARAMETER MODIFICATION....................................................................................16
2.10 EXITING THE PARAMETERS.............................................................................................17
2.11 OPERATOR PARAMETERS: DESCRIPTION ....................................................................17
2.12 ERRORS - CAUSES - SOLUTIONS....................................................................................54
2.12.1 OPERATOR PANEL MESSAGE LIST ................................................................................64
2.12.2 CONDITIONS THAT MAY CAUSE A GENERIC ALARM ON THE LATHE .......................65
2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE ....................................................66
3 INFORMATION FOR SET UP KID 80 SIV ..........................................................................1
3.1 PROTECTED PARAMETERS: DISPLAY .............................................................................2
3.2 HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS..............................3
3.2.1 HOW TO ACCESS AND DISPLAY PARAMETERS .............................................................5
3.3 SUBPARAMETERS DISPLAY..............................................................................................7
3.4 HOW TO EXIT THE PROTECTED PARAMETERS ..............................................................7
3.5 PROTECTED PARAMETERS: DESCRIPTION ....................................................................7

INDEX
3.6 PARAMETERS FOR REFERENCE VALUES: DESCRIPTION ............................................8
3.7 PARAMETERS FOR REFERENCE VALUES: DESCRIPTION ..........................................16
3.8 AXIS FUNCTION PARAMETERS: DESCRIPTION ............................................................18
3.9 INTERFACE PARAMETERS: DESCRIPTION....................................................................24
3.10 GENERAL PARAMETERS: DESCRIPTION.......................................................................25
4 INFORMATION FOR THE AUTHORISED TECHNICIAN KID 80 SIV ................................1
4.1 PROTECTED PARAMETERS: ENTERING AND CHECKING .............................................2
4.2 MODIFYING THE PROTECTED PARAMETERS .................................................................3
4.3 MODIFYING THE PROTECTED SUBPARAMETERS..........................................................6
4.4 DOWNLOADING THE OP SOFTWARE IN "PUPA PROFINET" UNIOP OPERATOR
PANEL...................................................................................................................8
4.5 DOWNLOADING THE SOFTWARE IN THE SIEMENS S7-1200 PLC...............................12
5 ATTACHMENTS KID 80 SIV...............................................................................................1
5.1 ASSISTANCE REQUEST......................................................................................................2
A HARDWARE AND PROGRAM IDENTIFICATION DATA.....................................................3
B PARAMETER LIST FOR THE OPERATOR..........................................................................4
D PARAMETER LIST FOR THE REFERENCE VALUES ........................................................8
E PARAMETER LIST FOR THE AXIS FUNCTIONS................................................................9
F PARAMETER LIST FOR THE INTERFACE .......................................................................11
G GENERAL PARAMETER LIST ...........................................................................................12

1 - BASE INFORMATION KID 80 SIV
EN
1 - Pag. 1 / 15
INDEX
1.1 CONTROL DESCRIPTION..........................................................................................3
1.2 KEYBOARD CONTROL DESCRIPTION.........................................................................6
1.3 MAIN SCREENS: DESCRIPTION...............................................................................10
1.3.1 Working screen......................................................................................................10
1.3.2 Setup screen .........................................................................................................11
1.4 PIECE COUNTER RESET MODE ...............................................................................15

EN
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Iemca reserves the right to make changes to the products described herein at any
time.
Thus, this document may not not exactly match the product.
The data contained herein relate to a product range and are not specific to the serial
number appearing on the cover.

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1.1 CONTROL DESCRIPTION
INFORMATION:
From the hand-held keyboard it is possible to automatically start the bar feeder,
even when the Lathe ‘MAN/AUT' signal is in Manual mode.
INFORMATION:
When the bar feeder is in Automatic mode, the bar feeding is possible only when
the Lathe "MAN/AUT" signal is in Automatic mode.
INFORMATION:
By pressing the Manual mode button on the handheld keyboard it is possible to
prevent the bar feeder Automatic start by the lathe.
INFORMATION:
Manual control by keyboard is displayed on the screen. if the control is not
correct, in the keyboard screen a message describing the correct procedure is
displayed.

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The figure indicates the positions of both the electrical and handheld keyboard "1" controls.
2 MAIN SWITCH: turns the power supply on and off.
- Position 0 (OFF) the machine is not powered.
- Position I (ON) the machine is powered.
3 EMERGENCY STOP PUSH-BUTTON: stops the bar feeder in case of emergency. For restart
release the push-button manually.

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1.2 KEYBOARD CONTROL DESCRIPTION
1 Stops the bar feeder: manually release the push-
button in order to restart.
2 Start buttons: opposite buttons enabling the
keys for some functions. Press both buttons and
simultaneously the button corresponding to the
desired function.
3 Selects the automatic mode.
4 Selects the manual mode.
5 Multifunction
- Allows scrolling the page upwards.
- Moves the selection cursor upwards.
- Increases by one the value set in the date
and time programming mode.
6 Multifunction
- Selects the previous parameter.
- Moves the selection cursor leftwards.
7 It resets the "BAR FEEDER ZERO SETTING" of
the carriage.
Hold down both start buttons and then the
key; release both buttons and the key when
the carriage starts moving towards the "BAR
FEEDER ZERO SETTING" position.
WARNING - CAUTION:
List of causes that require to carry out
the 0-Axis in manual mode.
Carrying out the manual 0-Axis
periodically is recommended.
If the bar pusher axis is moved by means
of the crank with the bar feeder powered
off (no power supply).
If the feeding belt is tightened (by means of the mechanical belt tightener, see
Operation and Maintenance Manual, "Feeding belt - Adjustment").
9 Selects the guide channel lifting function:
- Push both opposite start buttons and then press the key; the procedure starts no matter
what phase the bar feeder is in and ends with the guide channel in high position.
10 Multifunction
- Allows scrolling the page downwards.
- Moves the selection cursor downwards.
- Decreases by one the value set in the date and time programming mode.
11 Selects the semiautomatic mode.
Press the button to select a mode and press again to deselect it.
12 Activates the "step by step" operating cycle: every time the button is pressed, one step is
performed.

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13 Selects the keyboard modes:
- with LED off [pupa_kid_barra_vert-dx];
selects the "message display" mode.
- with LED on [pupa_kid_barra_oriz-sx]; selects
the "parameter display" mode.
14 Multifunction
- Selects the next parameter
- Moves the selection cursor rightwards.
15 Selects the feeding of a new bar until the facing
position is reached.
- Press both opposite start buttons; you can
release the keys from the beginning of the
feeding. The procedure will continue until the
facing position is reached.
17 Selects the reset function after a new tooling:
- Press both opposite start buttons and then
the key; press and hold the keys until the
procedure is completed.
18 "Errors" reset button.
19 Bar feeder stop button (red); press this button
to stop the bar feeder.
- In "Manual" mode, when the bar feeder is in
the required position, the half-bushes will
close when this button is pressed. If pressed
again, the half-bushes will open.
- In "Automatic" mode, if pressed, the half-
bushes will open and close, according to the
preset sequence. If pressed again, the half-
bushes will remain open during the entire
operating cycle.

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22 Multifunction
- Sets the numerical value.
- Moves the bar pusher at a low speed.
23 Multifunction
- Sets the font.
- Moves the bar pusher at a high speed.
24 Sets the comma.
25 Multifunction
- Sets the numerical value.
- Opens the guide channels.
- Push both start buttons and then the key;
release both buttons and the key only when
the movement is finished.
26 Multifunction
- Sets the numerical value.
- Closes the guide channels.
Push both start buttons and then the key;
release both buttons and the key only when
the movement is finished.
27 Multifunction
- Sets the numerical value.
- Recalls the selection cursor.

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28 Multifunction
- Sets the numerical value.
- Recalls the main menu (MAIN MENU).
29 Sets the numerical value.
30 Multifunction
- Sets the numerical value.
- Moves the bar pusher at a low speed.
31 It moves the bar pusher at high speed.
32 Multifunction
- Stops the selection function.
- Restores the value prior to the non-confirmed
modification.
33 Multifunction
- Sets the font.
- Turns on/off the oil pump.
Press to turn on the pump and press again to
turn it off.
34 Sets the numerical value.
35 Confirms the entered data.
36 Sets the numerical value.

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1.3 MAIN SCREENS: DESCRIPTION
These are the main screens:
- operation
- setup
The working screen shows the bar feeder working conditions.
The Setup screen shows the setting functions.
1.3.1 Working screen
1. When the bar feeder is on, the following screen is displayed:
Bar feeder operating mode: MANUAL MODE.
Quantity of machinable pieces of the bar being
machined.
Carriage position: Position from '0'.
"K1" is displayed when the bar feeder is at the bar
end. In all the other operating conditions it is not
displayed.
2. To continue with the screen display, repeatedly
press: the display shows:
Carriage position: Position from "F"
Quantity of machined pieces (for zero setting mode
see section 1.4): Total pieces
3. To return to the main screen repeatedly press:
MANUAL MODE
--------------------
Machinable pieces
100
Position from '0, K1
3.34 (mm)
0.13 (inches)
Position from "F"
144.66 (mm)
5.69 (inches)
Total pieces
50

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1.3.2 Setup screen
1. To return to the Setup screen, press for a few
seconds: the display shows:
Function identifying abbreviations: PGS ALM EVT
PSW CFG TIM ACC SYS [EXT]
2. Press one of the following keys to select a
function: the display shows, or
example:
Selected function: PGS ALM EVT PSW CFG [TIM] ACC
SYS EXT
3. To enter the function: the display shows:
4. To exit the function:
Values related to the selected function: DATE:
[05]-02-00
The PGS, ALM, CFG and ACC functions are not accessible. The EVT, PSW, TIM, SYS and EXT
functions, described below, are accessible.
PGS ALM EVT PSW CFG
TIM ACC SYS [EXT]
PGS ALM EVT PSW CFG
DATE: [05]-02-00
TIME: 12:09:40

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EVT (EVENTS) FUNCTION
This function allows displaying the error messages that appeared on the display.
1. To display in sequence: or
PSW (PASSWORD) FUNCTION
This function is used to enter the password, which allows access to the protected modes. This
function is described in the following sections.
TIM (TIME) FUNCTION
This function is used to set the date and time; the
display shows:
To set date and time
1. Set the day: or confirm:
2. Set the month: or confirm:
3. Set the year: or confirm:
4. Set the hour: or confirm:
5. Set the minutes: or confirm:
6. Set the seconds: or confirm:
To set only one digit
DATE: [05]-02-00
TIME: 12:09:40

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1. If, for instance, you need to set the time only, move the selection cursor on the time and
repeatedly press:
set the time: or .

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SYS (SYSTEM) FUNCTION
This function displays the keyboard setup parameters; the display shows:
To adjust the display brightness: LO<- DISPLAY -> HI
To reset the button LEDs: OFF<- LAMP -> ON
Shows ON-OFF between the keyboard and the PLC: PLC
... COMM ON 00
SIMANTIC S7 ETH V4.06
Shows the connection between the keyboard and the
printer: PRINTER ... OFF
Shows the keyboard battery conditions: BATTERY ... OK
1. To exit: or select "EXIT" confirm:
2. To adjust the brightness of the display, select "DISPLAY": or
To increase or decrease the brightness: or
3. To test the button LEDs, select "LAMP": or
to test the operation of the LEDs: or
EXT (EXIT) FUNCTION
This function is used to exit from the Setup screen.
1. To exit:
LO<- DISPLAY -> HI
OFF<- LAMP -> ON
PLC ... COMM ON 00
SIMANTIC S7 ETH V4.06
PRINTER ... OFF
BATTERY ... OK
empty 0 H000 X000