IKUSI T70/1 User manual

Rhein Tech Laboratories, Inc.
Client:
IKUSI – Angel Iglesias
360 Herndon Parkway
Model:
TR800CE-EMB
Suite 1400
Standards:
FCC 90/IC RSS-119
Herndon, VA 20170
http://www.rheintech.com
FCC ID:
PVTTR800CE-EMB
Report #:
2011148
Page 33 of 41
Appendix M: Manual
Please see the following pages.

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IKUSI reserves the right to modify this information without prior notification.
OPERATION & INSTALLATION
MANUAL
TM70
PUSHBUTTON TRANSMITTERS
T70/1 & T70/2 MODELS

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INDEX
Pag.
1.- DECLARATION OF CONFORMITY (870 MHZISM BAND)…...……………………………………………….1
2.- DECLARATION OF CONFORMITY (433MHZISM BAND)..........................................................................2
3.- SYSTEM DESCRIPTION..............................................................................................................................3
4.- SAFETY INSTRUCTIONS............................................................................................................................4
4.1.- WHAT YOU MUST DO......................................................................................................................................4
4.2.- WHAT YOU MUST NOT DO...............................................................................................................................4
4.3.- FCC RECOMMENDATIONS...............................................................................................................................5
5.- INSTALLATION............................................................................................................................................6
5.1- THE CB70 (BC70K)BATTERY CHARER .............................................................................................................6
5.2.- RECEIVER.....................................................................................................................................................7
5.3.- STARTING UP................................................................................................................................................9
6.- USING THE SET.........................................................................................................................................11
7.- MAINTENANCE.........................................................................................................................................12
7.1.- WARRANTY.................................................................................................................................................12
7.2 - PRECAUTIONS.............................................................................................................................................12
7.3.- TROUBLESHOOTING ....................................................................................................................................13
ANNEX A - PROGRAMMING A SPARE TRANSMITTER.............................................................................................15
ANNEX B.- .PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.................................................16
8.-FREQUENCY CHANGE..............................................................................................................................17
8.1.- SYSTEM DESCRIPTION ................................................................................................................................18
8.2.- DEFINITIONS...............................................................................................................................................18
8.3.- BASE CHANNEL FREQUENCY CHANGE...........................................................................................................18
8.4.- WORKING CHANNEL FREQUENCY CHANGE ....................................................................................................19
ANNEX A -CHANNEL TABLE 433,050 - 434,790 MHZ...........................................................................................20
ANNEX B -CHANNEL TABLE 869,70625 - 869,90 MHZ..........................................................................................21
ANNEX C -CHANNEL TABLE 914,150 - 915,875 MHZ............................................................................................22
9.- CAN OPEN INTERFACE………………………………………………...……………………………………….23
9.1.- INTRODUCTION ..........................................................................................................................................24
9.2.- CAN BUS CONNECTION ................................................................................................................................24
9.3.- DATA DICTIONARY.......................................................................................................................................25
9.4.- PDO...........................................................................................................................................................26
9.5.- SIGNALING..................................................................................................................................................27
9.6.- TM70 CAN RECEIVERS.................................................................................................................................27
10.- FIRST COME - FIRST SERVED OPERATION…………………………………………………………..…...30
10.1.- INTRODUCTION ........................................................................................................................................31
10.2.- TWO TRANSMITTERS SYSTEMS...................................................................................................................31
11.- LA70 & LA70M RANGE LIMITER OPTION ………………….…….........................................................32
11.1.1- SYSTEM DESCRIPTION ............................................................................................................................33
11.1.2- INFRARED SENSOR .................................................................................................................................33

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11.2.1- LA70 INFRARED TRANSMITTER.................................................................................................................34
11.2.2- LA70 INSTALLATION ................................................................................................................................35
11.2.3- LA70 TECHNICAL CHARACTERISTICS ........................................................................................................36
11.3.1- LA70M INFRARED TRANSMITTER..............................................................................................................37
11.3.2- LA70M INSTALLATION AND CONNECTIONS ................................................................................................40
12.- PITCH & CATCH OPERATION ………………………………………………………………………….….....41
12.1.- INRTODUCTION ........................................................................................................................................42
12.2.- TWO TRANSMITTERS SYSTEMS...................................................................................................................42
13.- TANDEM OPERATION..…………………………………………………………………………………….…..44
13.1.- INTRODUCTION ........................................................................................................................................45
13.2.- ONE MASTER TRANSMITTERS SYSTEMS ......................................................................................................46
13.3.- TWO MASTER TRANSMITTERS SYSTEMS......................................................................................................47
14.- ANALOGUE FEEDBACK / IN 0-10v OPTION / CALIBRATION……………………................................48
14.1.- INTRODUCTION ........................................................................................................................................49
14.2.- CALIBRATION OF THE ANALOGUE FEEDBACK WITH LCD DISPLAY ...................................................................49
14.3.- LR71/LR72 AND IN0-10V ASSEMBLY...........................................................................................................51
15.- IN0450P OPTION ……………………………………………………………………………………….…….....52
15.1.- INTRODUCTION AND FUNCTIONAL DESCRIPTION .........................................................................................53
15.2.- IN0450P AND LR70 ASSEMBLY...................................................................................................................54
16.- IN4D OPTION …………………………………………………………………………………………….………55
16.1.- INTRODUCTION AND FUNCTIONAL DESCRIPTION .........................................................................................56
16.2.- IN4D AND LR71/LR72 ASSEMBLY................................................................................................................59
17.- A1P4RCAN OPTION…..…………………………………………………..………………………..…………..60
17.1.- INTRODUCTION &FUNCTIONAL DESCRIPTION..............................................................................................61
17.2.- CONNECTIONS &JUMPERS CONFIGURATION...............................................................................................61
18.- A2ICAN OPTION……...…..…………………………………………………..……………….………………...64
18.1.- INTRODUCTION &FUNCTIONAL DESCRIPTION..............................................................................................65
18.2.- CONNECTIONS &JUMPERS CONFIGURATION...............................................................................................66
19.-OPCION A2VCAN……...…..…………………………………………………..……………………….……......69
19.1.- INTRODUCTION &FUNCTIONAL DESCRIPTION..............................................................................................70
19.2.- CONNECTIONS &JUMPERS CONFIGURATION...............................................................................................71
19.3.- EXPANSIONS POWER SUPPLY ELECTRONIC BOARD POT70V4.......................................................................74
20.- T70/1 & T70/2 ATEX TRANSMITTERS....................................................................................................75
20.1- MAIN CHARACTERISTICS.............................................................................................................................76
21.- R70/XX RECEIVERS / SW 3.2 VERSION COMPATIBLE........................................................................77
21.1- MAIN CHARACTERISTICS.............................................................................................................................78
21.2- REMARKS FOR THE INTERNAL WIRINGS........................................................................................................82
22.- BINARY ROTARY SWITCH OPTION.......................................................................................................83
22.1- MAIN CHARACTERISTICS.............................................................................................................................84
22.2- OPERATING MODES WITH T70/1 & T70/2 TRANSMITTERS..............................................................................85

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1.- DECLARATION OF CONFORMITY (870MHz ISM BAND)
DECLARACION DE CONFORMIDAD
CONFORMITY DECLARATION
KONFORMITÄTSERKLÄRUNG
DECLARATION DE CONFORMITE
DICHIARAZIONE DI CONFORMITA'
DECLARAÇAO DE CONFORMIDADE
VERKLARING VAN GELIJK VORMIGHEID
El Fabricante
The Manufacturer
Der Hersteller
Le Fabricant
Il Fabbricante
O Fabricante
De Fabrikant
ANGEL IGLESIAS, S.A.
Paseo Miramón 170
SAN SEBASTIAN - SPAIN
NIF: A-20-036.018
Tel : [phone]
Fax: [phone]
www.ikusi.com
Declara que el producto: Telemando IKUSI
Declares that the product: Remote Control IKUSI
Erklärt, dass das Produkt: Funkfernsteuerung IKUSI
Déclare que le produit: Télécommande IKUSI
Dichiara che il prodotto: Radiocomando IKUSI
Declara que o produto: Radiocomando IKUSI
Verklaart dat het product: Radiobesturing IKUSI
SERIAL NUMBER:
TM70/1 - 870
TM70/2 - 870
Cumple con las Directivas de Consejo:
Complies with the provisions of Council:
Erfüllt die Richtlinien des Rates:
Accompli les Directives du Conseil:
E´conforme alle Direttive del Consiglio:
Cumpre as Directivas del Consello:
Conform is met de richtlijnen van de Raad:
2006/42 EEC MACHINERY
1999/5 EEC R&TT
Normas armonizadas utilizadas:
Applied harmonized standards:
Angewendete harmonisierte Normen:
Normes harmonisées utilisées:
Norme armonizate utilizzate:
Normas harmonizados aplicados:
Volgens geharmoniseende normen:
ETSI EN 300 220-1 v 2.1.1 (2006-04)
ETSI EN 300 220-2 v 2.1.2 (2007-06)
ETSI EN 301 489-1 v 1.8.1 (2008-04)
ETSI EN 301 489-3 v 1.4.1 (2002-08)
EN 55022 (2006) / A1 (2007)
EN 61000-4-2 (1995) / A1 (1998) / A2(2001)
EN 61000-4-3 (2006)
EN 61000-4-4 (2004)
EN 61000-4-5 (2006)
EN 61000-4-6 (2007)
EN 61000-4-11 (2004)
EN 61000-3-2 (2006)
EN 61000-3-3 (2008)
EN 60950-1:2007 + Corr:2007 + A11:2009
EN 50178: 1998
EN 60204-1: 2007 + A1:2009
EN 60204-32: 2001
EN 60529: 2001
EN 13557: 2004 + A1:2006
EN-954-1: 1996 o EN 13849: 2004
prEN 280: 2009
San Sebastián,
Mikel Castilla Albisu
Director de Calidad / Quality Director
01/09/2011

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IKUSI reserves the right to change this information without prior notice.
2. - DECLARATION OF CONFORMITY (433MHz ISM BAND)
DECLARACION DE CONFORMIDAD
CONFORMITY DECLARATION
KONFORMITÄTSERKLÄRUNG
DECLARATION DE CONFORMITE
DICHIARAZIONE DI CONFORMITA'
DECLARAÇAO DE CONFORMIDADE
VERKLARING VAN GELIJK VORMIGHEID
El Fabricante
The Manufacturer
Der Hersteller
Le Fabricant
Il Fabbricante
O Fabricante
De Fabrikant
ANGEL IGLESIAS, S.A.
Paseo Miramón 170
SAN SEBASTIAN - SPAIN
NIF: A-20-036.018
Tel : [phone]
Fax: [phone]
www.ikusi.com
Declara que el producto: Telemando IKUSI
Declares that the product: Remote Control IKUSI
Erklärt, dass das Produkt: Funkfernsteuerung IKUSI
Déclare que le produit: Télécommande IKUSI
Dichiara che il prodotto: Radiocomando IKUSI
Declara que o produto: Radiocomando IKUSI
TM70/1 - 433
TM70/2 - 433
SERIAL NUMBER:
Verklaart dat het product: Radiobesturing IKUSI
Cumple con las Directivas de Consejo:
Complies with the provisions of Council:
Erfüllt die Richtlinien des Rates:
Accompli les Directives du Conseil:
E´conforme alle Direttive del Consiglio:
Cumpre as Directivas del Consello:
Conform is met de richtlijnen van de Raad:
2006/42 EEC MACHINERY
1999/5 EEC R&TT
Normas armonizadas utilizadas:
Applied harmonized standards:
Angewendete harmonisierte Normen:
Normes harmonisées utilisées:
Norme armonizate utilizzate:
Normas harmonizados aplicados:
Volgens geharmoniseende normen:
ETSI EN 300 220-1 v 2.1.1 (2006-04)
ETSI EN 300 220-2 v 2.1.2 (2007-06)
ETSI EN 301 489-1 v 1.8.1 (2008-04)
ETSI EN 301 489-3 v 1.4.1 (2002-08)
EN 55022 (2006) / A1 (2007)
EN 61000-4-2 (1995) / A1 (1998) / A2(2001)
EN 61000-4-3 (2006)
EN 61000-4-4 (2004)
EN 61000-4-5 (2006)
EN 61000-4-6 (2007)
EN 61000-4-11 (2004)
EN 61000-3-2 (2006)
EN 61000-3-3 (2008)
EN 60950-1:2007 + Corr:2007 + A11:2009
EN 50178: 1998
EN 60204-1: 2007 + A1:2009
EN 60204-32: 2001
EN 60529: 2001
EN 13557: 2004 + A1:2006
EN-954-1: 1996 o EN 13849: 2004
prEN 280: 2009
San Sebastián,
Mikel Castilla Albisu
Director de Calidad / Quality Director
01/09/2011

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IKUSI reserves the right to change this information without prior notice.
3.- SYSTEM DESCRIPTION
The TM70/1 and TM70/2 push-button transmitter type, radio remote control systems are designed for
the remote control of hoists and cranes, and are particularly suitable for applications when the operator
needs to be able to choose the best location from which to carry out an operation.
The system consists of a transmitter for selecting commands and a receiver, which is connected to the
electrical system of the machine to be operated. The system also comes with a battery charger and two
rechargeable batteries.The main specifications are as follows:
The TM70 system
Frequency band 869,700 to 870,000 MHz; ERP <5mW
433,050 to 434,040 MHz; ERP <1mW
450.000 to 464.000 MHz; ERP <120mW
902.000 to 928.000 MHz; ERP <1mW
Response Time 100 ms
Temperature range -20º to +70ºC
The T70/1 and T70/2 Transmitters
Ingress protection IP65 / NEMA-4
The R70/13 and R70/21 Receivers
Power supply 48, 115, 230 Vac ± 10%, 50/60 Hz
Optional 12 or 24 Vdc
Consumption 20 W
Relays 230 Vac/8 A
STOP Relays 230 Vac/6 A
Protection IP65 / NEMA-4
Electrical Security Class II (EN50178)
Storage temperatura range (24h) -25°C / +75°C (-13°F / 167°F)
Storage temperatura range —long periods- -25°C / +55°C (-13°F / 131°F)
Relative humidity: Máx. 95% (without condensation)
LR71-AC: Input protection (F1) Fuse: 0,5A/250V FAST
LR72-AC:Input protection (F1) Fuse: 0,63A/250V FAST
LR71-DC y LR72-DC:Input protection (F1) Fuse: 2A/250V FAST
The CB70/BC70K battery charger
Power supply 230 Vac ± 10%, 50Hz;
optional 115 Vac, 60 Hz;
DC Range: from 10,5v to 35v
The BT06K battery
Voltage 4.8 V
Capacity 750 mAh NiMH
Charging temperature 0º to 45ºC
Discharge temperature -20º to 50ºC
Autonomy 10 h (operating at 50%)
434.040 to 434.790 MHz; ERP <10mW

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4.- SAFETY INSTRUCTIONS
These instructions must be read carefully in order to install and use the set properly
and to keep it in perfect working condition and to reduce the risks of misuse.
Do not use this set on machines in potentially explosive atmospheres.
Any use other than that specified in this manual is dangerous. The following
instructions must be strictly adhered to.
4.1 - WHAT YOU MUST DO
Strictly adhere to the instructions for installation contained in this manual
Make sure that professional and competent personnel carry out the installation.
Ensure that all site and prevailing safety regulations are fully respected.
Make sure that this manual is permanently available to the operator and maintenance personnel.
Keep the transmitter out of reach of unauthorised personnel.
Remove the transmission key when the set is not in use.
On starting each working day, check to make sure that the STOP button and other safety
measures are working.
When in doubt, press the STOP button.
Whenever several sets have been installed, make sure the transmitter you are going to use is the
right one. Identify the machine controlled on the label for this purpose on the transmitter.
Service the equipment periodically.
When carrying out repairs, only use spare parts supplied by IKUSI dealers.
4.2 - WHAT YOU MUST NOT DO
Never make any changes to the set, which have been studied and approved by manufacturer.
Never power the equipment other than with the specified power supply.
Never allow unqualified personnel to operate the equipment.
After use, never leave the equipment ON. Always use the contact key or the STOP button to avoid
accidentally activating manoeuvres.
Do not use the set when visibility is limited.
Avoid knocking or dropping the set.
Do not use the set if failure is detected.
Changes or modifications not expressly approved by IKUSI could void the user’s authority to
operate this equipment.

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IKUSI reserves the right to change this information without prior notice.
4.3 - FCC RECOMENDATIONS (Only valid for equipment that works in 915MHz ISM band)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by the manufacturer could void the user's
authority to operate the equipment.
To comply with FCC RF exposure compliance requirements, this device and its antenna must
not be co-located with, or operating in conjunction with, any other antenna or transmitter.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d'en compromettre le fonctionnement.

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IKUSI reserves the right to change this information without prior notice.
5.- INSTALLATION
5.1 - THE CB70 (BC70K) BATTERY CHARGER
The battery charger CB70 (or BC70K) has two charging compartments that can simultaneously
charge battery types BT06, BT12 (TM60 series) and BT06K, BT20K (TM70 series).
Connect the charger to the mains using the power
source and cable supplied. On installing the battery
charger, bear in mind that the batteries must be charged
at temperatures over 0ºC and that the power supply must
be left on all night.
Place the batteries in the charger. Please wait about 5
seconds between consecutive insertions of batteries in
their locations.
Each battery location has a green led indicator
associated.
Green led indications:
1) Green led blinking: it indicates that the battery is excessively unloaded ; when the led finishes
blinking it indicates that the normal loading operation mode has begun.
2) Green led permanently lightning: it indicates normal loading operation mode.
3) Green led extinguished: it indicates that the battery loading process has finished.
The capacity of the batteries decreases with use. Their life span is estimated to be 500
recharging cycles, but this depends largely on the conditions of use, for which the following is
recommended:
Do not recharge the battery until it is completely flat. The transmitter indicates this moment.
Always charge the batteries at temperatures between 0º and 45ºC (the batteries will not
become fully charged at temperatures exceeding 45ºC). Remember that the charger must not
be left in direct sunlight.
Charge the batteries at least once every six months.
Avoid short-circuits between the battery contacts. Do not carry charged batteries in toolboxes
or next to other metal objects (keys, coins, etc.).
Always keep contacts clean.
Never leave batteries in direct sunlight.
Warning: if the battery charger is powered with lower voltage than 10,3v DC, the green led
indicates battery in charging process, even if there is no battery placed in the charger.

Only use IKUSI manufactured batteries
The exhausted batteries must be disposed of or recycled safely according to local standards
The IKUSI - ATEX batteries (BT06K-ATEX and BT20K-ATEX), only can be re-charged with the
BC70K or CB70 battery charger.

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IKUSI reserves the right to change this information without prior notice.
5.2.- RECEIVER
Make sure that the crane is stopped for the entire duration of the assembly process,
keep the work area free and wear protective clothing.
Park the crane and position stop-ends (if these are not available use appropriate
signs) at a suitable distance so that other cranes on the same runway do not hit it.
Check the power-supply voltage and turn off the mains switch, disconnecting the
wiring and connector between the receiver and the electrical cabinet of the machine.
Remember that the receiver has several voltage-powered circuits. Even when the
power has been cut off, there is still a risk of electrical shocks.
Find a suitable location for the receiver with easy access, in a place designated for reception of the radio
transmitter signal, and away from any intense radio electric disturbance sources.
Install the receiver cabinet using 4 elastic absorbers.
Figure 3. Receiver, external antenna and cable extension cables kit.
If necessary, it is possible to improve signal reception, by using the extension cables and external antenna kit.
This kit is applicable only for non-transmitting receivers.

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Connect the power supply and the receiver outputs on the corresponding relay board plug-in terminals. Do this
following the outputs diagram, which is supplied with the set. This diagram indicates the correspondence
between the transmitter commands and the receiver outputs.
The STOP relays KSTOP1 and KSTOP2 are in series and must be connected to the main contactor coil
circuit.
The K2/START is activated once the start-up command is held down.
The K1/SAFETY relay is a safety relay, which is activated when certain commands predefined as “active” on
configuration of the set, (i.e. commands which give rise to manoeuvres), are activated.
Figure 4. Receiver’s electronic card
Remember to connect the ground cable.
Only use fireproof cables for connections.
Select the appropriate voltage on the receiver, (230, 115 or 48 Vac – 12 OR 14 Vdc)

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IKUSI reserves the right to change this information without prior notice.
5.3 - STARTING UP
Proceed with caution; the equipment may not be connected correctly which may lead
to unforeseeable movements on starting-up.
Once the receiver has been connected, disconnect the power supply to the motors, (for example,
by removing the fuses) and power on the receiver. First of all the LEDs will light on an instant to
test that all are all right, after this the receiver will enter into a ‘SCANNING’ mode and the
following LED’s will be lit in the receiver;
POWER (1): ON, indicates that the power supply is correct.
HARDOK (2): ON, indicates the absence of faults on the boards.
SIGNAL (3): OFF, in the case of the channels being signal free. Blinks ON when
there is a RF signal on the channels.
DATA (4): OFF, when there is not another TM70 system active in the area.
Blinks ON in the opposite case.
ID (5): OFF
CAN_RUN (6): ON, Indicates that CAN communications with expansion boards are
OK.
CAN_ERR (7): OFF
ORDER (8): OFF
RELAY (9): OFF
Figure 5. Signalling LEDs in the receiver.
1.- Label for crane identification.
Optional: LCD Display.
2.- LED.
3.- Manoeuvre button.
4.- Contact key.
5.- Start button.
6.- STOP button.
7.- Option: Range Limitation.
Figure 6. Command and signalling elements in the transmitter

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Next, turn transmitter ON to OPERATION mode, as follows:
Place a charged battery in the transmitter.
Turn the contact key.
Push and pull out the STOP button, (LED flashes orange-green). If the transmitter has LCD, it
displays the identification of the machine, as well as the battery level.
Press the start button. The green LED should now light indicating that the transmitter is
transmitting.
On receiving a signal from the transmitter, the receiver enters in OPERATION mode; the following
LED’s will light up on the receiver:
POWER: ON, indicates that the power supply is correct.
HARDOK: ON, indicates that defects have not been detected on the board.
SIGNAL: ON, indicates that it is receiving a RF signal at the working frequency.
DATA: When ON indicates that the data received has a correct format.
ID: When ON indicates that the receiver has recognised the transmitter’s identification code.
CAN_RUN: ON, Indicates that communications with CAN expansion boards are OK.
CAN_ERR: OFF
ORDER: ON, Indicates the activation of any digital manoeuvre
RELAY: ON, Indicates the activation of STOP relays
Now, the STOP relays KSTOP1 and KSTOP2 will be activated. The K2/START relay is activated once
the start button is pushed.
Press on any of the transmitter’s manoeuvre buttons and its corresponding relay will be activated. In
case of an active manoeuvre, the safety relay K1/SAFETY will also activate.
Check to make sure all the other manoeuvres work in this way.
Turn off the transmitter using the STOP button, and make sure that on doing so the relays are
deactivated and the DATA, ID and SIGNAL LED’s go out. They behave exactly as in ‘SCANNING’
mode.
Reconnect the power supply to the motors, move to the usual work position and check to see if all the
manoeuvres and the stop button are functioning correctly.
IMPORTANT
REMARK:
IKUSI does not take responsibility of an incorrect installation, interferences produced by collision of
frequencies, nor of the management of the working frequencies in fixed facilities, where several radio
remotes systems, share or can share, the same zone or working area.

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IKUSI reserves the right to change this information without prior notice.
6.- USING THE SET
To ensure correct use of the equipment, follow the instructions below:
Make sure the transmitter you are going to use is the right one, identifying the machine on the
identification label. In the case of transmitters with LCD display, you are able to edit the machine
identification label, (ANNEX B). It will allow to the operator to identify the machine before the starting
of the equipment.
Attach the belt to the transmitter unit. Its use is recommended to prevent the equipment from falling.
Introduce a charged battery, turn the contact key and activate the transmitter.
To activate the system, you must first pull out the STOP button, the LED should then give an orange-
green pulse; then press the START button. If you find that the STOP button has already been pulled
out, it is necessary to push it in and then pull it out again, as this sequence will allow the check in of
the STOP circuit. If the unit has experienced a time-out auto-disconnection, it is not necessary to
repeat the STOP button procedure, simply push the START button for 1 second.
The green LED should light up, indicating that the transmitter has started transmitting. From now on, if
any of the transmitter’s command buttons are pressed, the corresponding manoeuvre will be
activated.
To be able to start up the transmitter, all the command controls associated with active manoeuvres
must be in the neutral position (not activated). This is not the case for the selection functions.
When 4 minutes have passed and no active manoeuvre command has been activated, the transmitter
automatically goes to STAND BY mode, indicated by green pulses each 3 seconds. To start it up
once more, press the start button.
The transmitter is equipped with a circuit for monitoring the battery level. When this level drops below
a pre-established limit, the transmitter LED starts to flash in red; 5 minutes later the transmitter
switches off, and the machine’s main contactor is deactivated. During this time, the load has to be
located on a safe position. If the STOP button is activated during this time, transmitter will not start
again, unless battery is replaced.
In transmitters with LCD, the battery power level is indicated as follows:
3 segments: charge greater than 50%.
2 segments: charge between 50 and 10%.
1 segment: charge between 10 and 5%.
Nothing: charge lower than 5%.
To switch off the transmitter, press the STOP button or turn off the contact key.
Remember that you are going to remote control a moving piece of machinery. The safety
instructions described in chapter 2 of this manual must be strictly adhered to.

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IKUSI reserves the right to change this information without prior notice.
7.- MAINTENANCE
7.1.- WARRANTY
IKUSI guarantees the TM70 remote control sets for a period of up to one year after the date of
delivery. This guarantee covers repairs and the replacement of defective pieces at our Technical
Service Department. Both the transmitter and receiver will be necessary if any repairs or
replacements need to be carried out.
The guarantee does not cover damage resulting from the following:
Transport.
Incorrect installation.
Repairs or alterations made to the equipment by personnel other than from IKUSI.
Obvious misuse or incorrect maintenance of the equipment.
Our Technical Service reserves the right to evaluate breakdowns and damage.
Under no circumstances will IKUSI be held responsible for hold-ups at work, accidents or
expenses incurred as a result of equipment malfunctioning.
7.2.- PRECAUTIONS
This equipment is designed for use in an industrial environment. However, we recommend you
follow the instructions below to extend the life span of your remote control set:
Use the belt provided with the transmitter to prevent the transmitter from falling.
Do not clean the transmitter with solvents or pressurised water. Use a damp cloth or soft
brush.
Use and recharge the battery regularly.
Check every day that the STOP pushbutton is working.
Disconnect the receiver cables if soldering/welding work is going to be carried out on the
crane.
Periodically check the condition of the transmitter rubber seals. Change these over if they
show signs of deterioration to ensure they remain watertight.
Clean the battery contacts.

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IKUSI reserves the right to change this information without prior notice.
7.3 - TROUBLESHOOTING
The transmitter and receiver have status monitoring LED’s, which help to identify irregularities.
The most common signals are contained in the tables below:
TRANSMITTER
LED
MEANS
Solid green Transmitter transmitting normally. OPERATION mode.
Green pulses. Transmitter ready for start-up. STAND BY mode.
Red slow flashing Battery level low
Red fast flashing Probably, EEPROM module is not plugged in.
Red double flashing Transmitter cannot start up because a manoeuvre command is
present.
Solid red Transmitter failure
RECEIVER
In OPERATION mode the 7 LED’s must be lit as has been previously described in section 4.3
Starting. If this is so, press the transmitter manoeuvre buttons and observe the response of the
output relays. If the response is normal, the problem is not related to the remote control
equipment and the installation must be checked. If any of the relays is not activated, the problem
is associated with the remote control equipment. If this happens, observe the appearance of the
LED’s:
LED
LIT
FLASHING
OFF
POWER Power Supply OK -- Power Supply not OK
HARDOK Board OK Slow: fault in the board
Fast: error in EEPROM Fault in the board
SIGNAL RF signal OK RF signal detection in
SCANNING mode The receiver is not receiving RF signals
DATA -- Is receiving the correct data
from a TM70 Signal received is not correct
ID -- ID Code OK ID not recognised
ORDER Any digital
manoeuvre ON -- No digital manoeuvre ON
RELAY STOP relays ON -- STOP relays OFF
There are also two LEDs in the receiver (only available in LR72 electronic card) which informa
about the status of the CAN-BUS. If the CAN connection is not working, check the status of the
LEDs:

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LED
LIT
FLASHING
OFF
CAN_RUN Operating status Pre-operating status CAN communication non
active
CAN_ERR Communication OK Communication error CAN controller disconnected
If the problem is associated with the equipment, please send both the transmitter and the
receiver to the your Technical Assistance Service Agent, together with a description of the
problem and the status of the LED’s.
If the transmitter becomes so damaged that a spare has to be arranged, it can be quickly
substituted by following the instructions in ANNEX A.
Display error messages V 2.4:
Error message Cause
"Tilt switch " Inclinometer detected due to an incorrect position of the
transmitter
"Out of Range" Transmitter out of range
"Wrong Crane " Crane selector is in wrong position after a crane has been
selected previously
"Error EEP" Error when trying to access the content of the EEPROM or the
internal memory. The content of the EEPROM cannot be copied
into the internal memory
"Error Wrong
EEP" EEPROM data corrupted
"Error Copy
FLASH" When duplicating EEPPROM modules a copy failure occured during the new EEPROM updating process
"Error Open File" Internal memory access failure
"Error File Write" Error when writing EEPROM data into the flash memory or
timeout error occured when trying to access to the memory
"Error File Close" Error when trying to close the internal memory access
"Error Open
Radio" The radio cannot be opened
"Error Write
Radio" Data cannot be written in the radio
"Error OP &
Masc" When releasing the STOP pushbutton the signals and the masks do not match indicating that some masked order is still activated.
"Error Bad data
EEP" EEPROM data corrupted
"Error LAL not
open" Error when trying to open the range limiter
"Error Read LAL
err" Range limiter data cannot be read

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IKUSI reserves the right to change this information without prior notice.
ANNEX A - PROGRAMMING A SPARE TRANSMITTER.
In case of damage to the transmitter, it is quickly possible to restore
service, if a spare transmitter is available. To achieve this we have to
install into the spare transmitter the exact parameters of that to be
replaced.
These parameters are stored in an EEPROM memory module, EP70,
easily accessible from the exterior of the transmitter. Switch off the
damaged transmitter and extract the EP70 module by unloosening the
two screws, as shown, and then incorporate this module into the spare
transmitter.
In cases where the damage to the transmitter prevents removal of the
EP70 module, the spare transmitter can be programmed with the
memory module EP70 found inside the receiver.
To achieve this, proceed as follows:
1. Being the spare transmitter off, remove its empty EP70 module as described above, and insert
the EP70 module from the receiver.
2. Introduce a charged battery, turn on the
ON/OFF key, push and extract the STOP
button. The LED will pulse green for around
15 seconds.
3. To copy its contents into the internal memory
of the transmitter press pushbutton 6 followed
by START, keeping both buttons pressed
together while LED blinks red. Once the LED
start to blink orange, release the pushbuttons
and LED will lit green. In the LCD display
models the words “Reading...” and “Reading
ok Change EEP” will be indicated. In case the
LED remains in red colour, (or the LCD
displays “Reading nok”), repeat the process.
4. When the copying process has completed,
extract the EP70 and replace it into the
receiver. Insert the empty EP70 into the
spare transmitter and again press pushbutton 6. The LED will flash orange, which indicates that
the empty EP70 is being written with the stored parameters In the LCD display models the words
“Writing...” and “Writing ok” will be indicated. In case the LED remains in red colour, (or the LCD
displays “Writing nok”), repeat the process.
5. Afterwards press the STOP. This completes the programming processes.

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IKUSI reserves the right to change this information without prior notice.
ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.
Transmitters with the LCD display option allow the operator to programme a machine identification label
of up to 24 text characters. This identification is displayed on transmitter starting-up.
This text must identify the machine with a name that is commonly known by the workmen. When first
starting the transmitter you can edit/introduce this text as follows:
1. Introduce a battery and turn the ON/OFF key to
ON.
2. Push in and then extract the STOP button and
you will observe the LED pulse orange-green.
3. Press pushbutton 4 followed by START button
and keep both pressed together during 3-4
seconds and then you will enter the “CONFIG
MODE”. Press pushbutton 4. (press TWICE
pushbutton 4 if it only appears the option
“CONFIG MODE”).
4. Move through the menu with pushbuttons 1 and 2
until reaching the EDIT LABEL menu. Press push
button 4.
5. Once you have entered into EDITING mode, there
appears in the display the text "CRANE ??" in
which the first character blinks. From this point
you can edit the name of the machine by means
of the push buttons 1 to 4, whose functions are
described as follows:
Pushbutton 1: To move for the list of established characters in descending order.
Pushbutton 2: To move for the list of characters established in ascending order.
Pushbutton 3: To return to the previous character in the display.
Pushbutton 4: To validate the published character and move to the
following one, (towards the right hand)
6. Push START to store the edited text. LCD will show the message “SAVED” for 2 seconds.
7. You exit the EDITING mode by pressing the STOP.
LCD
L
CD