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  9. Immergas MAGIS HERCULES PRO 4 Operating instructions

Immergas MAGIS HERCULES PRO 4 Operating instructions

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Instructionsandrecommendations
Installer
User
Maintenancetechnician
*1.045472ENG*

IE MAGISHERCULES
PRO469
Heatpump consistingof:
-indoorunit
UIMHPBP
-outdoorcondensingunit
AUDAX PRO4 -6- 9V2
2
3
INDEX
Dear Customer.................................................................................. 4
Safety symbols used.......................................................................... 6
Personal protective equipment ....................................................... 6
1 Installing the indoor unit............................................... 7
1.1 Description of the product.................................................... 7
1.2 Installation warnings.............................................................. 7
1.3 Indoor unit main dimensions............................................. 10
1.4 Minimum indoor unit installation distances.................... 11
1.5 Indoor unit hydraulic connection...................................... 12
1.6 Connecting the chiller line.................................................. 12
1.7 Electrical connection ........................................................... 12
1.8 Remote zone control (Optional) ........................................ 18
1.9 MODBUS temperature and humidity room probes
(Optional).............................................................................. 18
1.10 Room chrono-thermostats (Optional) .............................. 19
1.11 Humidistat ON/OFF (Optional) ........................................ 20
1.12 External temperature probe (Optional) ............................ 20
1.13 Temperature control setting................................................ 21
1.14 System lling......................................................................... 22
1.15 Operating limits.................................................................... 22
1.16 Indoor unit start-up (ignition) ........................................... 23
1.17 Circulation pump ................................................................. 23
1.18 Domestic hot water storage tank unit................................ 29
1.19 Kits available on request ...................................................... 30
1.20 Main components................................................................. 31
2 Instructions for use and maintenance ......................... 32
2.1 General recommendations.................................................. 32
2.2 Cleaning and maintenance.................................................. 34
2.3 Control panel ........................................................................ 34
2.4 System use ............................................................................. 35
2.5 Operating mode.................................................................... 36
2.6 Parameters and information menu .................................... 41
2.7 Fault and anomaly signals ................................................... 55
2.8 Restore central heating system pressure............................ 63
2.9 Draining the system ............................................................. 63
2.10 Emptying the D.H.W. circuit............................................... 63
2.11 Storage tank draining........................................................... 63
2.12 Cleaning the case.................................................................. 63
2.13 Permanent shutdown ........................................................... 63
3 Instructions for maintenance and initial check...........64
3.1 General recommendations.................................................. 64
3.2 Initial check........................................................................... 64
3.3 Yearly appliance check and maintenance.......................... 65
3.4 Finned air coil maintenance................................................ 65
3.5 Hydraulic diagram................................................................ 66
3.6 Wiring diagram..................................................................... 67
3.7 System lter........................................................................... 75
3.8 Troubleshooting.................................................................... 75
3.9 P.C.B. programming............................................................. 76
3.10 First ignition parameter setting.......................................... 87
3.11 DHW (Domestic hot water) BOOST function ................ 88
3.12 Anti-Legionella function..................................................... 88
3.13 DHW recirculation function .............................................. 88
3.14 Pump anti-block function................................................... 88
3.15 ree-way anti-block system .............................................. 88
3.16 System setpoint correction function.................................. 89
3.17 Photovoltaic function........................................................... 89
3.18 Integration with the system electrical resistances............ 89
3.19 Zone 2/3 safety thermostat function.................................. 89
3.20 Conjunction Mode ............................................................... 89
3.21 Heat pump disabling function............................................ 90
3.22 Diverter valve management (summer / winter)............... 90
3.23 External probe setting.......................................................... 90
3.24 Manual drives........................................................................ 90
3.25 Outdoor condensing unit test mode function.................. 90
3.26 Outdoor Condensing Unit Pump Down Function.......... 90
3.27 Supervision device conguration....................................... 90
3.28 Casing removal ..................................................................... 91
3.29 Indoor unit separation......................................................... 98
4 Technical data............................................................. 102
4.1 Technical data table............................................................ 102
4.2 Magis Hercules Pro 4 product che (in compliance
with Regulation 811/2013)................................................ 104
4.3 Magis Hercules Pro 6 product che (in compliance
with Regulation 811/2013)................................................ 107
4.4 Magis Hercules Pro 9 product che (in compliance
with Regulation 811/2013)................................................ 110
4.5 Parameters for lling in the package che ...................... 113
4
DearCustomer
Congratulations for having chosen a top-qualityImmergas product, able to assure well-being and safetyfor a longperiodof time.AsanIm-
mergascustomeryou can alsocount ona Qualied AuthorisedAer-SalesTechnicalAssistanceCentre, preparedandupdatedto guarantee
con stant e ciency of your appliance. Read the follow ing pages carefully: you will be able to draw usef ul tips on the proper u se of the device,
com p l i an c e w it h wh i c h w i l l c o n r m yo u r s a t i s f a c t i o n w i th t h e Im m e r g a s p r o du c t .
For assistance and routine maintenance, contact Authorised Technical Service Centres: they have original spare parts and are specically
traineddirectlybythe manufacturer.
ermal systems must undergo periodic maintenance and scheduled checks of the energy eciency in compliance with national,
regionalor localprovisionsinforce.
e company IMMERGASS.p.A., with registered oce in via Cisa Ligure 95 42041 Brescello (RE), declares that the design, manufac-
turing andaer-salesassistance processes complywiththe requirementsof standard UNIEN ISO9001:2015.
For further details on the product CE marking, request a copy of the Declaration of Conformity from the manufacturer, specifying the
appliance model andthelanguageof thecountry.
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its tech-
nicalandcommercialdocuments withoutforewarning.
5
GENERALRECOMMENDATIONS
isbookcontains importantinformationforthe:
Installer(section 1);
User (section 2);
MaintenanceTechnician(section 3).
• eusermustcarefully read theinstructionsin thespecicsection(section2).
• eusermustlimitoperationsonthe appliance only tothoseexplicitly allowedinthespecic section.
• Every operationcarried outontheheatpump(e.g. set up,inspection,installationandcommissioning),mustmandato-
rily be performed by authorised personnel alone and in possession of a technical engineering or professional degree
qualifying them to perform these tasks. ey must also have attended a refresher course acknowledged by competent
authorities.isparticularlyapplies topersonalspecialisedinC.H.andair-conditioningsystems andqualiedelectri-
cians who, due to their specialised training, skills and experience are experts in the correct installation and mainte-
nanceofC.H.,coolingandair-conditioningsystems.
• eappliancemust be installedbyqualied andprofessionally trainedpersonnel.
• einstructionbooklet is anintegral andessentialpartof theproductandmustbe giventothenew userinthecase oftransfer
orsuccession of ownership.
• It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installa-
tion,use andmaintenancestages.
• In compliance with the legislation in force, the systems must be designed by qualied professionals, within the dimensional
limits established by the Law. Installation and maintenance must be performed in compliance with the regulations in force,
accordingto themanufacturer'sinstructionsandbyprofessionally qualiedsta,meaningstawithspecic technicalskills
in theplantsector,asprovided forby Law.
• Improperinstallationorassembly oftheImmergas deviceand/orcomponents, accessories,kits anddevicescancause unex-
pected problemsforpeople,animals andobjects. Read theinstructionsprovided withtheproductcarefullytoensureproper
installation.
• isinstructionsmanualprovidestechnicalinformationforinstalling Immergas products.As fortheotherissues related to
the installation of products (e.g. safety at the workplace, environmental protection, accident prevention), it is necessary to
complywith theprovisionsofthestandardsinforceandtheprinciples ofgoodpractice.
• All Immergasproductsareprotected withsuitabletransportpackaging.
• ematerialmust be storedina dryplace protectedfromtheweather.
• Damagedproductsmust notbe installed.
• Maintenance must be carried out by skilled technical sta. For example, the Authorised Service Centre that represents a
guaranteeofqualications andprofessionalism.
• e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered
improperandthereforepotentiallydangerous.
• If errors occur during installation, operation and maintenance, due to non-compliance with technical laws in force, stand-
a rd s or i n s t r u c t io ns co nt a i ne d i n t h i s b o ok le t (or howe ve r s up pl ie d by t h e ma nu fa c t u r er), t h e m a n u f a c t u re r i s e x clud e d f rom
anycontractualandextra-contractualliabilityforanydamagesandthedevicewarranty is invalidated.
• In theeventofmalfunctions, faultsor incorrect operation,turn theapplianceoandcontactanauthorisedcompany(e.g.the
Authorised Technical Assistance Centre, which has specically trained sta and original spare parts). Do not attempt to
modifyor repair theappliancealone.
6
SAFETYSYMBOLS USED
GENERICHAZARD
Strictly follow all of the indications next to the pictogram. Failure to follow the indications can generate hazard situations
re s u lt i ng i n p o s si bl e h a r m to t he h e a lt h of t he o p er at or a nd u s e r i n g en e r a l, a nd /or pro pe r t y d a ma ge .
ELECTRICALHAZARD
Strictly followall oftheindicationsnext tothepictogram. esymbolindicatestheappliance’selectrical componentsor,in
this manual,identiesactionsthatcan causeanelectrical hazard.
WARNINGFOR INSTALLER
Read theinstructionbooklet carefullybeforeinstallingtheproduct.
LOWFLAMMABILITYMATERIAL
esymbolindicatesthat theappliance containslowammabilitymaterial.
WAR N INGS
Strictly follow all of the indications next to the pictogram. Failure to follow the indications can generate hazard situations
re s u lt i ng i n p o s si bl e m i nor i nju r ie s to t he h e a lt h of b o t h t h e op e r at or a nd t h e u s er i n ge ne r a l , a n d /o r s l i g ht ma ter ia l d a m a ge .
ATTENTION
Read and understand the instructions of the appliance before carrying out any operation, carefully following the instruc-
tions given.Failuretoobservetheinstructions mayresultinmalfunctionoftheunit.
INFORMATION
Indicatesusefultipsoradditionalinformation.
EARTHTERMINALCONNECTION
esymbolidenties theappliance’searthterminal connectionpoint.
DISPOSAL WARNING
e user must not dispose of the appliance at the end of its service life as municipal waste, but send it to appropriate
collectioncentres.
PERSONALPROTECTIVEEQUIPMENT
SAFETYGLOVES
EYEPROTECTION
SAFETYFOOTWEAR
7
INSTALLER
USERMAINTENANCETECHNICIAN
TECHNICALDATA
1INSTALLINGTHEINDOORUNIT
1.1 DESCRIPTIONOFTHEPRODUCT.
Magis HerculesPro 4-6-9isa heat pump consistingof:
- UI MHP BP indoor unit (hereinaer called, indoor unit or UI
MHP).
- Audax Pro 4-6-9 V2 outdoor condensing unit (hereinaer re-
ferred toasoutdoorcondensing unit orAudax Pro 4-6-9V2).
Magis Hercules Pro 4-6-9 is perfectly operational only if the two
units arecorrectlypowered andinterconnected.
eUI MHPindoorunit wasdesigned solelyforoorinstallation
for heating and air conditioning and to produce domestic hot wa-
terfordomestic useandsimilarpurposes.
For normal operation is must be paired with one of the following
outdoorcondensingunits:
- AudaxPro4V2outdoor condensing unit;
- AudaxPro6V2outdoor condensing unit;
- AudaxPro9V2outdoor condensing unit;
Accordingly, it is necessary to comply with all of the rules regard-
ing safety andtheuseof bothappliances.
1.2 INSTALLATIONWARNINGS
Operatorswhoinstallandservicetheap-
pliance must wear the personal protec-
tive equipment required by applicable
law.
e place of installation of the appliance and relative
Im mer ga s ac c e ss or ie s mu st have su it abl e feat u re s (t ec h-
nical and structural), such as to allow for (always in safe,
ecientandcomfortableconditions):
- installation (according to the provisions of technical
legislationandtechnical regulations);
- maintenance operations (including scheduled, peri-
odic,routineandspecialmaintenance);
- removal (to outdoors in the place for loading and
transporting the appliances and components) as well
as the eventual replacement of those with appliances
and/orequivalentcomponents.
Installation must be carried out according to regulation
standards, current legislation and in compliance with
local technical regulations and the required technical
procedures.
e appliance operates with R32 refrig-
erantgas.
isgasisODOURLESS.
Paytheutmostattention
Strictlyfollowtheinstructionhandbook
oftheoutdoorcondensingunitbeforein-
stallation and any type of operation on
thecoolingline.
R32 refrigerant gas belongs to the low
ammability refrigerant category: class
A2L according to standard ISO 817. It
guarantees high performance with low
environmental impact. e new gas re-
duces the potential environmental im-
pact by one third compared to R410A,
having less eect on global warning
(GWP 675).
e manufacturer declines all liability in the event of
damage caused by appliances removed from other sys-
tems orforanynon-conformities withsuch equipment.
8
INSTALLER
USERMAINTENANCETECHNICIAN
TECHNICALDATA
Only a professionally enabled company is authorised to
install Immergas appliances.
Check the environmental operating conditions of all
partsrelevantto installation,referring to this booklet.
If installing akit orservicing theappliance,alwaysemp-
tythesystem’sdomestichotwater circuitrstsoas notto
compromise the appliance’s electrical safety (Par-
ag. 2.9).
Always disconnect the appliance from voltage and, de-
pending on the type of operation, decrease the pressure
and/orbringitto zero inthegasandDHWcircuits.
Beforeinstalling the appliance,ensurethatit isdelivered
in perfect condition; if in doubt, contact the supplier
immediately.
Packing materials (staples, nails, plastic bags, polysty-
renefoam,etc.)constitutea hazardandmust be keptout
ofthereach ofchildren.
If the appliance is installed inside or between cabinets,
ensure sucient space for routine servicing; for mini-
muminstallationdistances, seeFig. 2.
Keep allammable objectsawayfromtheappliance(pa-
per,rags, plastic,polystyrene,etc.).
Any modication to the appliance that is not explicitly
indicatedinthissectionofthebookletisforbidden.
Installationstandards
is indoor unit must be installed in an environment in
which thetemperaturecannotfallbelow0°C.
Donotexposethe indoor unitto atmosphericagents.
is type of installation is possible when permitted by
the laws in force in the appliance's country of destina-
tion.
Do not install in places/rooms that con-
stitute public areas of apartment build-
ings, internal stairways or other escape
routes (e.g. oor landings, entrance
halls,etc.).
Topreventelectrocution,reorinjury,al-
ways switch o the unit, disable the pro-
tective switch and, if smoke escapes or if
the unit is extremely noisy, contact the
Authorised Aer-Sales Technical Assis-
tanceCentre.
Donot installin placeswherethere is the
riskofcombustiblegasescaping.
Donotinstallnearsourcesofheat.
9
INSTALLER
USERMAINTENANCETECHNICIAN
TECHNICALDATA
Pay attention not to generate sparks as
follows:
– Do not remove the fuses while the unit
ison.
– Donotunplugtheunitwhileitison.
It is recommended to install the outlet
high up. Lay the cables in such a way that
theydonotgettangled.
is indoor unit is used to heat water to below boiling
temperatureinatmosphericpressure.
ey must be connected to a central heating system and
domestic hot water circuit suited to their performance
andcapacity.
e appliance is built to also operate in
coolingmode.
If cold water production, during sum-
mer,couldinterfereanddamagethecen-
tral heating onlysystems, necessary pre-
caut ions must be ta ken to pre vent t hat a n
unintentional production of cold water
enterstheheatingonlysystem.
Failure to comply with the above implies
personal responsibility and invalidates
thewarranty.
“Anti-legionella”thermaltreatmentoftheaccumulation
storagetank.
eanti-Legionellafunctionisprogrammed directlyon
thecontrol panel.
During this phase, the temperature of the water inside the tank
exc e e d s 6 0 ° C w it h t he s ub s e q ue nt r i sk o f bu r n s .
Keep this domestic hot water treatment under control (and in-
form the users) to prevent unforeseeable damage to people, ani-
mals, things.
If required install a thermostatic valve on the domestic hot water
outlet to prevent scalding.
10
INSTALLER
USERMAINTENANCETECHNICIAN
TECHNICALDATA
1.3 INDOORUNITMAINDIMENSIONS
1
Key (Fig. 1):
RP - Return tosolar panels(optional)
MP - Flow from solar panels(optional)
RZ3 - Mixed zone 3 system return (optional)
MZ3 - Mixed zone3 systemow(optional)
RZ2 - Mixed zone 2system return (optional)
MZ2 - Mixedzone2system ow(optional)
RZ1 - Direct zone1 systemreturn
MZ1 - Directzone 1 systemow
AC - Domestichot wateroutlet
AF - DHW (Domestic hotwater)waterinlet
RC - Pump (optional)
SC - Discharge any condensate collected in the tray
LP - Chiller line- liquid phase
GP - Chiller line -gaseous phase
V1 - 3rd zoneelectricalconnections
V2 - Additional resistance powersupplyelectrical connections
V3 - Power supply cable electricalconnections
V4 - Mainelectricalconnections
Height
(mm)
Width
(mm)
Depth
(mm)
1970 650 916
CONNECTIONS
CHILLER
LINE
D.H.W. RECIRCULA-
TION SYSTEM
LP GP AC- AF RC RP- MP RZ1-MZ1 RZ2-MZ2 RZ3- MZ3
SAE1/4” SAE5/8” G3/4" G3/4" G3/4" G1" G1" G1"