INOXPA KIBER KSF Manual

INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
PROGRESSIVE CAVITY PUMP
KIBER KSF / KSFT
Original Instructions
01.611.30.08EN
(0) 2020/02
01.611.32.0001
01.611.32.0002

01.611.30.07EN
(0) 2020/01
01.611.30.07EN
(0) 2020/01
EC Declaration of Conformity
We,
INOXPA, S.A.U.
Telers, 60
17820 –Banyoles (Girona)
hereby declare under our sole responsibility that the machine
PROGRESSIVE CAVITY PUMP
Designation
KIBER KSF / KIBER KSFT
Type
KIBER KSF-20, KIBER 2KSF-20, KIBER KSF-25, KIBER 2KSF-25, KIBER KSF-30,
KIBER 2KSF-30, KIBER KSF-40, KIBER 2KSF-40, KIBER KSF-50, KIBER 2KSF-50,
KIBER KSF-60, KIBER KSF-80, KIBER KSFT-20, KIBER 2KSFT-20,
KIBER KSFT-25, KIBER 2KSFT-25, KIBER KSFT-30, KIBER 2KSFT-30, KIBER
KSFT-40, KIBER 2KSFT-40, KIBER KSFT-50, KIBER 2KSFT-50, KIBER KSFT-60,
KIBER KSFT-80
From serial number IXXXXXX to IXXXXXX (1) / XXXXXXXXXIIN to XXXXXXXXXIIN (1)
Fulfills all the relevant provisions of the following directive:
Machinery Directive 2006/42/CE
Applicable harmonized standards:
EN ISO 12100:2010
EN 809:1998+A1:2009/AC:2010
EN 60204-1:2006+A1:2009
In compliance with Regulation (EC) 1935/2004 relating to materials and articles intended to
come into contact with food.
The technical file has been prepared by the signer of this document in INOXPA S.A.U.
David Reyero Brunet
Technical Office Manager
Banyoles, 15th January 2020

INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 3
1. Table of Contents
1. Table of Contents
2. Generalities
2.1. Instructions manual........................................................................................................................................................4
2.2. Compliance with the instructions ...................................................................................................................................4
2.3. Warranty........................................................................................................................................................................4
3. Safety
3.1. Warning symbols...........................................................................................................................................................5
3.2. General safety instructions ............................................................................................................................................5
4. General Information
4.1. Description.....................................................................................................................................................................6
4.2. Application.....................................................................................................................................................................6
5. Installation
5.1. Reception of the pump...................................................................................................................................................7
5.2. Identification of the pump...............................................................................................................................................7
5.3. Transport and storage ...................................................................................................................................................7
5.4. Location.........................................................................................................................................................................8
5.5. Pipes..............................................................................................................................................................................9
5.6. Electrical installation ......................................................................................................................................................9
6. Start-up
6.1. Checks before starting the pump.................................................................................................................................11
6.2. Checks when starting the pump...................................................................................................................................11
6.3. By-pass pressure.........................................................................................................................................................11
7. Troubleshooting
8. Maintenance
8.1. General considerations................................................................................................................................................14
8.2. Check the mechanical seal..........................................................................................................................................14
8.3. Tightening torque.........................................................................................................................................................14
8.4. Storage........................................................................................................................................................................14
8.5. Cleaning.......................................................................................................................................................................14
8.6. Disassembly and assembly of the pump .....................................................................................................................16
9. Technical Specifications
9.1. Particle size .................................................................................................................................................................22
9.2. Weight..........................................................................................................................................................................22
9.3. Dimensions of KIBER KSFpump .................................................................................................................................23
9.4. Dimensions of KIBER KSF pump with by-pass pressure.............................................................................................23
9.5. Dimensions of KIBER KSFT pump..............................................................................................................................24
9.6. Exploded drawing and parts list of KIBER KSF pump .................................................................................................25
9.7. Exploded drawing and parts list of KIBER KSFT PUMP..............................................................................................27
9.8. Heavy duty transmission..............................................................................................................................................29
9.9. Cooled mechanical seal...............................................................................................................................................30

Generalities
4 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
2. Generalities
2.1. INSTRUCTIONS MANUAL
This manual contains information regarding the reception, installation, operation, assembly, disassembly and
maintenance of the KIBER KSF and KIBER KSFT pumps.
Carefully read the instruction prior to starting the pump, familiarize yourself with the installation, operation and
correct use of the filter and strictly follow the instructions. These instructions should be kept in a safe location
near the installation area.
The information published in the instruction manual is based on updated data.
INOXPA reserves the right to modify this instruction manual without prior notice.
2.2. COMPLIANCE WITH THE INSTRUCTIONS
Not following the instructions may impose a risk for the operators, the environment and the machine, and may
result in the loss of the right to claim damages.
This non-compliance may result in the following risks:
•failure of important machine/plant functions,
•failure of specific maintenance and repair procedures,
•possible electrical, mechanical and chemical hazards,
•risk to the environment due to the type of substances released.
2.3. WARRANTY
Any warranty will be void immediately and lawfully and, additionally, INOXPA will be compensated for any civil
liability claims submitted by third parties, in the following cases:
•the service and maintenance work have not been carried out in accordance with the service instructions, the
repairs have not been carried out by our personnel or have been carried out without our written authorisation,
•modifications have been carried out on our material or equipment without written authorisation,
•the parts or lubricants used are not original INOXPA parts and products,
•the material or equipment has been improperly used, has been used negligently, or has not been used
according to the instructions and their intended,
•the pump parts are damaged because they have been subjected to high pressure due to not having used a
safety valve.
The General Conditions of Delivery already in your possession are also applicable.
The machine may not undergo any modification without prior approval from the manufacturer.
For your safety, only use original spare parts and accessories.
The usage of other parts will relieve the manufacturer of any liability.
Changing the service conditions can only be carried out with prior written authorization from INOXPA.
Please do not hesitate to contact us in case of doubts or if further explanations are required regarding specific
data (adjustments, assembly, disassembly, etc.)

Safety
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 5
3. Safety
3.1. WARNING SYMBOLS
Safety hazard for people in general and/or for equipment
Electric hazard
Important instruction for the protection of the equipment and its functions
3.2. GENERAL SAFETY INSTRUCTIONS
Read the instruction manual carefully before installing and starting the pump. Contact INOXPA in
case of doubt.
3.2.1. During the installation
The 9. Technical Specifications of chapter 9 should always be observed.
Never start the pump before connecting it to the lines.
Check for proper specifications of the motors, especially it its working conditions create an explosions
hazard.
During the installations, all the electric work should be carried out by authorized personnel.
3.2.2. During operation
The Technical Specifications of chapter 9 should always be observed. Under no circumstances can
the specified limit values be exceeded.
NEVER touch the pump or the pipework during operation if the pump is being used for transferring
hot liquids or during cleaning.
The pump contains moving parts. Never place your fingers inside the pump during operation.
NEVER operate with the suction and discharge valves closed.
NEVER spray water directly on the electrical motor. The standard motor protection is IP55: protection
against dust and water spray.
3.2.3. During maintenance
The Technical Specifications of chapter 9 shall always be observed.
NEVER disassemble the pump until the pipes have been emptied. Remember that liquid will remain
inside the pump’s pump casing (if does not have a purge). Bear in mind that the pumped liquid may
be hazardous or extremely hot. Consult the regulations in effect in each country for these cases.
Do not leave loose parts on the floor.
ALWAYS disconnect the electrical power to the pumps prior to carrying out any maintenance.
Remove the fuses and disconnect the cable from the motor’s terminals.
All electrical work must be carried out by authorized personnel
ATTENTION

General Information
6 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
4.General Information
4.1. DESCRIPTION
With a compact and robust design, INOXPA’s KSF and KSFT progressive cavity pumps form part of our range of
positive-displacement pumps with helical rotor, intended for viscous fluids.
The hydraulic parts that form the pump are the rotor and the stator. The rotor is a round-section worm. The stator
has two ribs and its pitch doubles that of the rotor, thus allowing empty cavities between the stator and the rotor.
These cavities are used to transport the fluid. When the rotor turns within the stator, the cavities move
longitudinally from the suction area to the discharge nozzle.
These kinds of pumps are suitable for pressures from 6 bar (single-stage stator) to 12 bar (double-stage stator).
KSF pumps are designed with a fully health-compliant and easy-to-clean transmission. For KSFT, bolts are fixed
through some countersunk screws. The discharge nozzle is eccentric.
Moreover, there is a more robust design of transmission for a longer service life under heavy duty working
conditions.
The standard connections are DIN 11851. Also it is possible to choose other types of connections for the pump,
like the CLAMP, SMS, RJT, flanges DIN 2633 PN 16, etc.
All pump parts in contract with the pumped product are manufactured in AISI 316L stainless steel. The stator is
manufactured in NBR, according to the FDA norm, and the standard sealing is EN 12756 L1K mechanical seal.
This equipment is suitable for his use in food process.
4.2. APPLICATION
The KIBER KSF and KIBER KSFT progressive cavity pumps are used to transfer products of low and high
viscosity as well as products containing soft particles.
Some of its applications are for use with edible oils, wine, concentrates and beverages in general.
The intended use of the pump is defined for its characteristic curve.
The range of application for each type of pump is limited. The pump was selected for a given set of
pumping conditions when the order was placed. INOXPA shall not be liable for any damage resulting
from the incompleteness of the information provided by the purchaser (nature of the fluid, rpm, etc.).
ATTENTION

Installation
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 7
5.Installation
5.1. RECEPTION OF THE PUMP
INOXPA cannot be held responsible for the damage sustained by the equipment during transport or
unpacking. Please visually check that the packaging is not damaged.
The pump package includes the following documents:
•shipping documents,
•installation, service and maintenance instructions manual,
•instructions and service manual of the motor
1
.
Unpack the pump and check the following:
•The suction and discharge connections of the pump, removing any rest of packaging materials,
•The pump and the motor are not damaged,
•If the equipment is not in good condition and/or any part is missing, the carrier should report accordingly as
soon as possible.
5.2. IDENTIFICATION OF THE PUMP
Each pump has a nameplate with the basic data required to identify the model.
5.3. TRANSPORT AND STORAGE
The KIBER KSF and KIBER KSFT pumps are often too heavy to be stored manually.
Use an appropriate means of transport.
Use the points which are indicated in the drawing for lifting the pump.
Only authorized personnel should transport the pump.
Do not work or walk under the heavy loads.
1
If the pump has been supplied with a motor from INOXPA
Serial number
ATTENTION
01.611.32.0003
01.611.32.0004

Installation
8 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
Lift the pump as indicated below:
•Always use two support points placed as far apart as possible.
•Secure the supports so that they will not move.
See chapter 9. Technical Specifications to consult dimensions and weights.
During the transport, disassembly or assembly of the pump, there is a risk of loss of stability and that
the pump could fall down and cause damages to the operators. Make sure that the pump is properly
supported.
5.4. LOCATION
•Place the pump as close as possible to the suction tank and it is possible below the level of the liquid.
•Leave sufficient space around the pump to provide access to both pump and motor. See chapter 9. Technical
Specifications to consult dimensions and weight.
•Place the pump on a flat and level surface.
•The foundation must be hard, level, flat and vibration free.
Install the pump so as to allow proper ventilation.
If the pump is installed outdoors, it should be covered by a roof. Its location should allow easy access
for inspection or maintenance operations.
If the hopper is not covered when the KSTF pump is installed at the process, the hopper must cover
in order to avoid the accidental access the operators to the pump’s moving parts.
5.4.1. Excessive temperatures
Depending on the fluid to be pumped, high temperatures can be reached inside and around the pump.
Over 68ºC the operator should take protective measures and place warning notices advising of the
danger which exists if the pump is touched.
The type of protection selected should not isolate the pump entirely. It should allow for the bearings
to be cooled more efficiently and for the bearings to be lubricated.
ATTENTION
ATTENTION
01.611.32.0005

Installation
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 9
5.5. PIPES
•As a general rule, install the suction and discharge lines in straight sections, with the minimum possible
number of elbows and fittings in order to reduce any pressure losses that may be caused by friction.
•Make sure that the pump’s ports are properly aligned with the pipework and have a diameter similar to that
of the pump connections.
•Place the pump as close as possible to the suction tank and whenever possible below the liquid level, or
even below the tank level in order to achieve the largest possible static head for suction.
•Install support brackets for the lines as close as possible to the pump’s suction and discharge ports in order
to avoid vibrations and stress on the pump.
5.5.1. Shut-off valves
The pump may be isolated for maintenance. To accomplish this, shut-off valves must be installed and
connected to the pump’s suction and discharge connections.
These valves must ALWAYS be open during operation of the pump.
5.5.2. Pressurisation tank
For models with a double mechanical seal a pressurisation tank needs to be fitted
ALWAYS install the pressurization tank at a height of between 1 and 2 meters with respect to the
pump shaft.
ALWAYS connect the coolant inlet to the bottom connection on the seal chamber. The coolant will
then exit through the top connection on the chamber. See the follow figure.
For more information on the pressurization tank (installation, performance, maintenance, etc.), refer to the
instruction manual supplied by the manufacturer.
5.6. ELECTRICAL INSTALLATION
Only qualified personnel can connect the electric motors.
Take the necessary measures to prevent damage to cables and connections.
ATTENTION
Installation drawing of the pressurization tank
Mechanical seal
ATTENTION
01.500.32.0008

Installation
10 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
Electrical equipment, terminals and components of the control systems may still carry current when
they are disconnected. Contacting them may impose a hazard to operators or cause irreparable
material damage.
Before handling the pump, make sure that the motor is stopped.
•Connect the motor in accordance with the instructions supplied by the motor manufacturer, in accordance
with the current national legislation and in compliance with EN 60204-1.
•Check the direction of rotation (see the signalling label on the pump).
•Start and stop the pump motor momentarily. Make sure that the direction of rotation is correct. If the pump
rotates in the wrong direction it could cause serious damage.
ALWAYS check the direction of rotation of the motor with liquid inside the pump.
For models with a seal chamber, ALWAYS make sure that the chamber is full of fluid before checking
the direction of rotation.
ATTENTION
01.611.32.0006

Start-up
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 11
6. Start-up
Prior to starting the pump, carefully read the instructions in section 5. Installation.
Carefully read section 9. Technical Specifications. INOXPA will not be liable for improper use of the
equipment.
NEVER touch the pump or the lines if hot liquids are being pumped.
6.1. CHECKS BEFORE STARTING THE PUMP
•Completely open the shut-off valves on the suction and discharge lines.
•If liquid does not flow towards the pump, fill it with the liquid to be pumped.
The pump must never turn dry.
•Check that the power supply matches the rating indicated on the motor plate.
•Check that the direction of rotation of motor is the right one.
•If the pump has a double or a cooled mechanical seal, mount the auxiliary connection corresponding to the
values indicated in chapter 9. Technical Specifications.
6.2. CHECKS WHEN STARTING THE PUMP
•Check that the pump is not making any strange noises.
•Check if the absolute inlet pressure is sufficient to prevent cavitation in the pump. See the curve to determine
the minimum pressure required above steam pressure (NPSHr).
•Control the discharge pressure.
•Check for leaks in the sealing areas.
Shut-off valves on the suction pipe must not be used to regulate the flow. All shut-off valves must be
fully open during operation.
Control the motor consumption to prevent an electrical overload.
6.3. BY-PASS PRESSURE
If the pump has an incorporated pressure by-pass, the rotation can be of only one direction. To invert the direction
of rotation, mount an overflow valve as indicated the next figure. The single stage pump has the overflow valve
calibrated at 6 bar and at 12 bar for the double stage ones. In both cases this is the maximum pressure.
ATTENTION
ATTENTION
ATTENTION
01.611.32.0007

Start-up
12 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
The pump always leaves INOXPA with a by-pass mounted to work with the aspiration in the pump
casing and the impulsion ahead.
If the pump has not an incorporated a pressure by-pass you should mount a relief valve or any other
device that limits the pressure to 6 bar for single-stage stator or 12 for double-stage stator pump.

Troubleshooting
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 13
7. Troubleshooting
The following table provides solutions to problems that might arise during the operation of the pump. The pump
is assumed to have been properly installed and be suitable for the relevant application.
Please contact INOXPA if technical assistance is required.
Motor overload
The pump does not provide enough flow or pressure
No pressure on the discharge side
Uneven discharge flow / pressure
Noise and vibration
The pump gets clogged
Overheated pump
Excessive wear
The mechanical seal leaks
PROBABLE CAUSES
SOLUTIONS
•
•
Wrong direction of rotation
Reverse the direction of rotation
•
•
•
•
NPSH is not high enough
Increase the available NPSH:
- Place the suction tank higher
- Place the pump lower
- Reduce steam pressure
- Increase the diameter of the suction
pipe
- Shorten and simplify the suction pipe
•
Pump not drained
Drain or fill
•
•
•
•
Cavitation
Increase suction pressure (see also 2)
•
•
•
•
Air is suctioned by the pump
Check the suction pipe and all its
connections
•
•
•
Clogged suction pipe
Check the suction pipe and all its filters,
if any
•
•
Discharge pressure too high
If necessary, reduce load losses, e.g.
by increasing the diameter of the pipe
•
•
•
Flow too high
Reduce speed
•
•
•
•
•
•
Fluid viscosity too high
Reduce the viscosity, e.g. by heating
the fluid
•
•
•
•
•
Fluid temperature too high
Reduce the temperature by cooling the
fluid
•
Mechanical seal damaged or worn out
Replace the seal
•
O-rings unsuitable for the fluid
Fit suitable O-rings. Consult the
manufacturer.
•
•
Stressed pipes
Connect the pipes to the pump so as to
avoid stress and align the coupling
•
•
•
•
Foreign matter in the fluid
Fit a filter to the suction pipe
•
The mechanical seal tension is too low
Adjust according the instructions of this
manual
•
Pump speed too low
Increase speed
•
•
Pump too small
Choose a larger pump size
•
•
•
The stator is worn out or has operated
in vacuum
Replace the stator
•
•
•
•
Pump and/or motor not attached to the
bedplate.
Attach the pump and/or motor and
check whether the pipes are connected
without stress
•
Flow reduction
Replace the worn stator

Maintenance
14 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
8. Maintenance
8.1. GENERAL CONSIDERATIONS
This pump, just like any other machine, requires maintenance. The instructions contained in this manual cover
the identification and replacement of spare parts. The instructions are aimed at maintenance personnel and those
responsible for the supply of spare parts.
Carefully read chapter 9. Technical Specifications.
Maintenance work can only be carried out by qualified personnel that are trained and equipped with
the necessary resources to carrying out this work.
All parts or materials that are replaced must be properly disposed of/recycled in accordance with the
current directives applicable in each area.
ALWAYS disconnect the pump before beginning any maintenance work.
8.2. CHECK THE MECHANICAL SEAL
Periodically check that there are no leaks around the shaft. If leakage is detected through the mechanical seal,
replace it following the instructions in the chapter 8.6. Disassembly and assembly of the pump.
8.3. TIGHTENING TORQUE
Size
Nm
lbf·ft
M6
10
7
M8
21
16
M10
42
31
M12
74
55
M16
112
83
8.4. STORAGE
Before being stored the pump must be completely emptied of liquids. Avoid, as far as possible, the exposure of
the parts to excessively damp atmospheres.
8.5. CLEANING
The use of aggressive cleaning products such as caustic soda and nitric acid may give raise to skin
burns.
Use rubber gloves during cleaning procedures.
Always use protective goggles.

Maintenance
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 15
8.5.1. Automatic CIP (clean-in-place)
If the pump is installed in a system with a CIP process, it is not necessary to disassemble the pump.
If the automatic cleaning process is not provided, proceed to disassemble the pump as indicated in the chapter
8.6. Disassembly and assembly of the pump.
Cleaning solutions for CIP processes. Only use clear water (chlorine-free) to mix with
the cleaning agents:
a) Alkaline solution: 1% by weight of caustic soda (NaOH) a 70ºC (150ºF)
1 Kg NaOH + 100 l H2O = clearing solution
or
2,2 l NaOH at 33% + 100 l H2O = cleaning solution
b) Acid solution: 0,5% by weight of nitric acid (HNO3) a 70ºC (150ºF)
0,7 l HNO3at 53% + 100 l H2O = cleaning solution
Check the concentration of the cleaning solutions. Incorrect concentrations may lead to the
deterioration of the pump seals.
To remove any traces of cleaning products ALWAYS perform a final rinse with clean water at the end of the
cleaning process.
8.5.2. Automatic SIP (sterilization-in-place)
The process of sterilization with steam is applied to all the equipment including the pump.
Do NOT start the pump during the process of sterilization with steam.
The parts/materials suffer no damage if the indications specified in this manual are observed.
No cold liquid can enter the pump till the temperature of the pump is lower than 60°C (140°F).
The pump generates an important pressure drop through de sterilization process, use a by-pass
circuit provide with a discharge valve is recommended for ensuring that the steam or overheated
water sterilize the circuit integrity.
Maximum conditions during SIP process with steam or overheated water:
a) Maximum temperature: 140°C / 284°F
b) Maximum time: 30 min
c) Cooling: sterile air or inert gas
d) Materials: EPDM/PTFE (recommended)
FPM/NBR (not recommended)
ATTENTION

Maintenance
16 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
8.6. DISASSEMBLY AND ASSEMBLY OF THE PUMP
The assembly and disassembly of the pumps should be done by qualified personnel. Make sure that the personnel
read carefully this instruction manual and, in particular, those instructions which refer to the work they will perform.
Incorrect assembly or disassembly may cause damage in the pump’s operation and lead to high
repair costs and a long period of down time.
INOXPA is not responsible for accidents or damages cause by a failure to comply with the
instructions in this manual.
Preparation
Provide for a clean working environment so some parts, including the mechanical seal, require very careful
handling and others have close tolerances.
Check that the parts which are used are not damaged during transport. When doing this, you need to inspect the
adjustment edge, the butted faces, the tight fit, burrs, etc.
After each disassembly, carefully clean the parts and check for any damage. Replace all damaged parts.
Tools
Use the proper tools for assembly and disassembly operations. Use them correctly.
Cleaning
Before disassembling the pump, clean it outside and inside.
NEVER clean the pump by hand when it is running.
8.6.1. Stator, rotor and connecting rod
A. Standard transmission
Disassembly
•Loosen the nuts (54) and remove the leg (07) and the discharge nozzle (34).
•Pull out the tie bars (29/29A) and then remove the stator (22). If necessary secure the rotor (21) by holding
the shaft complement (26).
•Remove the screws (52) and the washers (53).
•Pull out the pump casing (01, 01A) from the front side.
•For KSF pump, remove the safe ring (30) and the bolt (27) so that the rotor (21) comes out.
•For KST, remove the screws (50), washers (35), and the bolt (27) to take out the rotor (21).
•Proceed likewise on the other end of the connecting rod (24, 24A) in order to remove it.
Assembly
•For the KSF model, connect the connecting rod (24) to the shaft complement (26) with the bolt (27) and
attach the bolt with the safe ring (30).
•For the KSFT, connect the feeder screw (24A) to the shaft with the bolt (27) that will be attached with the
screws (50), washers (35) and adds some industrial adhesive LOCTITE 270 to ensure that the screws (50)
do not loosen.
•Proceed likewise with the rotor on the other end of the connecting rod (21).
•Mount the pump casing (01,01A) and fasten it with the screws (52) and the washers (53).
•Introduce the stator (22) lubricating it with soapy water and if necessary secure the rotor (21) by holding the
shaft complement (26).
•Mount the discharge flange (34) and the leg (07) and fasten it with the nuts (54).
ATTENTION

Maintenance
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 17
When installing the different parts and seals, use soapy water to allow them to slide better.
B. Heavy duty transmission (only optional for KIBER KSF)
Disassembly
•Loosen the nuts (54) and remove the leg (07) and the discharge nozzle (34).
•Pull out the tie bars (29, 29A) and then remove the stator (22). If necessary secure the rotor (21) by holding
the shaft complement (26).
•Remove the screws (52) and the washers (53).
•Pull out the pump casing (01, 01A) from the front side.
•Remove the safe rings (30), the transmission shield bushing (17A) and the bolts (27), so that the rotor (21)
and one end of the connecting rod (24, 24A) come out.
•Proceed likewise on the other end of the connecting rod in order to remove it.
Assembly
•Place the O-ring (81) on the shaft complement (26) and on the connecting rod (24), and the seals (80A) on
the transmission bushing (43).
•Place this bushing on the shaft complement (26) and place the drive bolt (27) and the bolt for the connecting
rod.
•Place the transmission shield bushing (17A) on the bushing (43) and fasten it with the safe rings (30).
•Proceed likewise with the rotor on the other end of the connecting rod (21).
•Mount the pump casing (01) and fasten it with the screws (52) and the washers (53).
•Introduce the stator (22) lubricating it with soapy water and if necessary secure the rotor (21) by holding the
shaft complement (26).
•Mount the discharge flange (34) and the leg (07) and fasten it with the nuts (54).
ATTENTION
01.611.32.0008

Maintenance
18 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
When installing the different parts and seals, use soapy water to allow them to slide better.
8.6.2. Mechanical seal
Disassembly
•Follow the disassembly procedure described in the preceding section.
•If the protections (47A) were not removed previously, remove them now.
•Loosen the pins (55) to remove the seal ring (31).
•Remove the seal cover (09) to pull out the seal at the same time as the mechanical seal (08).
•Finally, gently remove the stationary part of the seal, which has remained housed inside the seal cover.
Assembly
•Mount the fixed part of the mechanical seal (08) and the O-ring (80) to the seal cover (09).
•Place the cover on the bearings support (06A).
•Slide the rotary part of the seal (08) into the shaft complement (26).
•Place the seal ring (31) on the shaft and fasten it with the pins (55) according to the following assembly
dimension:
ATTENTION
01.611.32.0009

Maintenance
INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02 19
When mounting the new seal, be care to mount the parts and seals with soapy water to facilitate
their sliding.
8.6.3. Cooled mechanical seal
Disassembly
•First follow the disassembly procedure described in chapter 8.7.1. Stator, rotor and connecting rod.
•If the protections (47A) were not removed previously, remove them now.
•Remove the raccords (92) of the cover (09A).
•Loosen the pins (55) to remove the seal ring (31).
•Remove the seal cover (09) to pull out the seal at the same time as the mechanical seal (08) and the lip seal
(88B).
•Finally, gently remove the stationary part of the seal, which has remained housed inside the seal cover and
the lip seal.
Assembly
•Mount the fixed part of the mechanical seal (08) and the O-ring (80) and the raccords (92) to the seal cover,
the quenching liquid pipes can be connected to the connections through the bearing support windows (09A).
•Place the cover on the bearings support (06A).
•Slide the rotary part of the seal (08) into the shaft complement (26).
•Place the seal ring (31) on the shaft and fasten it with the pins (55) according to the A dimension showed in
chapter 8.6.2. Mechanical seal.
Tipo bomba
A (mm)
KSF –20
12
KSF –25/30
16,5
KSF –40/50
23
KSF –60/80
25,5
ATTENTION
01.611.32.0010
01.611.32.0011

Maintenance
20 INOXPA S.A.U. · 01.611.30.08EN · (0) 2020/02
8.6.4. Change of drive
Disassembly
•Remove the elastic pin (05) from the shaft complement (26).
•Remove the screws (52A) and the washers (93) and pull out the drive (93).
Assembly
•Drill a hole in the drive shaft as shown in the figure below.
•Mount the drive (93) to the flange support (06A) and fasten it with the screws (52A) and washers (53A).
•Slide the shaft complement (26) over the drive shaft (93) and fasten it with the pin (56).
Tipo bomba
A (mm)
ØD
Ød
KSF –20
-
19 / 20 /24
6 / 8
KSF –25/30
35,5
24 / 25 / 28
8
KSF –40/50
32
24 / 25 / 28 / 30
8
KSF –60/80
31,5
35 / 38 / 40 / 42
10 / 12
01.611.32.0012
01.611.32.0013
01.611.32.0014
01.611.32.0015