Intel P4000IP Series User manual

Intel®Server System P4000IP and
Intel®Workstation System P4000CR
Family Service Guide
A Guide for Technically Qualified Assemblers of Intel® identified
Subassemblies/Products
Order Number: G61542-001

Disclaimer
ii Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide
Disclaimer
Information in this document is provided in connection with Intel®products. No license, express or implied, by estoppel or
otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel®’s Terms and
Conditions of Sale for such products, Intel®assumes no liability whatsoever, and Intel disclaims any express or implied
warranty, relating to sale and/or use of Intel products including liability or warranties relating to fitness for a particular
purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Intel products are not
designed, intended or authorized for use in any medical, life saving, or life sustaining applications or for any other application
in which the failure of the Intel product could create a situation where personal injury or death may occur. Intel may make
changes to specifications and product descriptions at any time, without notice.
Intel®server boards contain a number of high-density VLSI and power delivery components that need adequate airflow for
cooling. Intel’s own chassis are designed and tested to meet the intended thermal requirements of these components when
the fully integrated system is used together. It is the responsibility of the system integrator that chooses not to use Intel
developed server building blocks to consult vendor datasheets and operating parameters to determine the amount of airflow
required for their specific application and environmental conditions. Intel Corporation can not be held responsible if
components fail or the server board does not operate correctly when used outside any of their published operating or non-
operating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the
United States and other countries.
*Other names and brands may be claimed as the property of others.
Copyright © 2012 Intel Corporation. All Rights Reserved.

Safety Information
Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide iii
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions.
See also Intel Server Boards and Server Chassis Safety Information on the Intel®Server
Deployment Toolkit 3.0 CD and/or at
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine
der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-
Serverplatinen und Servergehäusen auf der Intel®Server Deployment Toolkit 3.0 CD oder unter
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document
avant de suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety
Information sur le Intel®Server Deployment Toolkit 3.0 CD ou bien rendez-vous sur le site
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en
el Intel®Server Deployment Toolkit 3.0 CD y/o en
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
重要安全指导
在执行任何指令之前，请阅读本文档中的所有注意事项及安全声明。和/或
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm 上的 Intel Server Boards
and Server Chassis Safety Information（《Intel 服务器主板与服务器机箱安全信息》）。

Warnings
iv Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether
you are using this guide or any other resource as a reference, pay close
attention to the safety instructions. You must adhere to the assembly
instructions in this guide to ensure and maintain compliance with existing
product certifications and approvals. Use only the described, regulated
components specified in this guide. Use of other products/components will
void the UL listing and other regulatory approvals of the product and will
most likely result in noncompliance with product regulations in the region(s)
in which the product is sold.
System power on/off: The power button DOES NOT turn off the system AC
power. To remove power from the system, you must unplug the AC power
cord from the wall outlet. Make sure the AC power cord is unplugged before
you open the chassis, add, or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions
may be present on power, telephone, and communication cables. Turn off the
server and disconnect the power cord, telecommunications systems, networks,
and modems attached to the server before opening it. Otherwise, personal
injury or equipment damage can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk
drives, boards, and other parts. We recommend that you perform all
procedures in this chapter only at an ESD workstation. If one is not available,
provide some ESD protection by wearing an antistatic wrist strap attached to
chassis groundany unpainted metal surfaceon your server when
handling parts.
ESD and handling boards: Always handle boards carefully. They can be
extremely sensitive to ESD. Hold boards only by their edges. After removing
a board from its protective wrapper or from the server, place the board
component side up on a grounded, static free surface. Use a conductive foam
pad if available but not the board wrapper. Do not slide board over any
surface.
Installing or removing jumpers: A jumper is a small plastic encased
conductor that slips over two jumper pins. Some jumpers have a small tab on
top that you can grip with your fingertips or with a pair of fine needle nosed
pliers. If your jumpers do not have such a tab, take care when using needle
nosed pliers to remove or install a jumper; grip the narrow sides of the
jumper with the pliers, never the wide sides. Gripping the wide sides can
damage the contacts inside the jumper, causing intermittent problems with
the function controlled by that jumper. Take care to grip with, but not
squeeze, the pliers or other tool you use to remove a jumper, or you may
bend or break the pins on the board.

Preface
Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide v
Preface
About this Manual
Thank you for purchasing and using the Intel®Server System P4000IP and Intel®Workstation
System W4000CR family products.
This manual is written for system technicians who are responsible for troubleshooting, upgrading,
and repairing this server system. This document provides a brief overview of the features of the
board system, a list of accessories or other components you may need, troubleshooting information,
and instructions on how to add and replace components on the Intel®Server System P4000IP and
Intel®Workstation System W4000CR family. For the latest version of this manual, refer to
http://www.intel.com/p/en_US/support.
Manual Organization
Chapter 1 provides a brief overview of the Intel®Server System P4000IP and Intel®Workstation
System W4000CR family. In this chapter, you will find a list of the server system features, photos
of the product, and product diagrams to help you identify components and their locations.
Chapter 2 provides instructions on adding and replacing components. Use this chapter for step-by-
step instructions and diagrams for installing or replacing components such as thefan, power supply,
front panel board, and battery, among other components.
Chapter 3 provides technical reference information on cable routing, power supply specifications,
and system environment requirements.
At the back of this document, you will find appendices on safety, “Getting Help”, and warranty
information.
Product Contents, Order Options, and Accessories
The Intel®Server System P4304CR2LFJN , P4304CR2LFJNL ,P4304CR2LFGN ,
P4304CR2LFKN , P4216IP4LHJC ,P4208IP4LHGC , P4308IP4LHJCL ,
P4308IP4LHJC ,P4308IP4LHGC , P4224IP4LHKC , P4216IP4LHKC , P4308IP4LHKC are
compatible with the following Intel®Server Boards and workstation Boards:
Intel®Server Board S2600IP(L)
Intel®Workstation Board W2600CR(L)
Your Intel®Workstation System P4304CR2LFJN (L) ships with the following items:
One Intel®Workstation Board W2600CR(L)
One CRPS 1200W power supply, installed in the chassis
One fixed system CPU zone fan, installed in the chassis
One fixed system PCI zone fan, installed in the chassis
Four fixed HDD carrier tray, installed in the chassis
Front panel, installed in the chassis
Front Bezel for fixed hard drive, EMI shield, 5.25” bay filler
Pre-routing cables

Preface
vi Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide
Two heat sinks
Your Intel®Workstation System P4304CR2LFGN ships with the following items:
One Intel®Workstation Board W2600CR
One CRPS 750W power supply, installed in the chassis
One fixed system CPU zone fan, installed in the chassis
One fixed system PCI zone fan, installed in the chassis
Four fixed HDD carrier tray, installed in the chassis
Front panel, installed in the chassis
Front Bezel for fixed hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Workstation System P4304CR2LFKN ships with the following items:
One Intel®Workstation Board W2600CR
One CRPS 1600W power supply, installed in the chassis
One fixed system CPU zone fan, installed in the chassis
One fixed system PCI zone fan, installed in the chassis
Four fixed HDD carrier tray, installed in the chassis
Front panel, installed in the chassis
Front Bezel for fixed hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4216IP4LHJC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 1200W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
16*2.5”hot-swap HDD cage with sixteen 2.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4208IP4LHGC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 750W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
8*2.5”hot-swap HDD cage with eight 2.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks

Preface
Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide vii
Your Intel®Server System P4308IP4LHJC (L) ships with the following items:
One Intel®Server Board S2600IP(L)
Two CRPS 1200W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
8*3.5”hot-swap HDD cage with eight 3.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4308IP4LHGC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 750W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
8*3.5”hot-swap HDD cage with eight 3.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4224IP4LHKC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 1600W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
24*2.5”hot-swap HDD cage with twenty four 2.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4216IP4LHKC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 1600W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis
16*2.5”hot-swap HDD cage with sixteen 2.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
Your Intel®Server System P4308IP4LHKC ships with the following items:
One Intel®Server Board S2600IP
Two CRPS 1600W power supply, installed in the chassis
Five hot-swap redundant system fans, installed in the chassis

Preface
viii Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide
8*3.5”hot-swap HDD cage with eight 3.5 HDD carrier, installed in the chassis
Front panel, installed in the chassis
Front Bezel for hot-swap hard drive, EMI shield, 5.25” bay filler
Pre-routing cables
Two heat sinks
In addition, you may need or want to purchase one or more of the following accessory items for
your server:
Processors
Memory DIMMs
Hard drives
CD-ROM or DVD-ROM drive
RAID controller
Operating System
For information about compatible accessories, memory, processors, and third-party hardware and
ordering information for Intel products, see: http://www.intel.com/support.
Additional Information and Software
If you need more information about this product or information about the accessories that you can
use with this server chassis, use the following resources. These files are available at:
http://www.intel.com/support.
Unless otherwise indicated in the following table, once on this web page, type the document or
software name in the search field at the left side of the screen and select the option to search “This
Product”.
For this information or software
Use this Document or Software
For in-depth technical information
about this product.
Intel®Server System P4000IP4 and Workstation System P2600CR2 Family
Technical Product Specification
See the section on the web page titled, “Document and Guides”.
If you just received this product and
need to install it.
Intel®Server System P4000IP and Workstation P2600CR2 System Family
Quick Installation User Guide
Accessories or other Intel®server
products.
Spares and Configuration Guide
To quickly and efficiently select
compatible components to design a
complete system.
Intel®Server Configurator tool
Hardware (peripheral boards, adapter
cards, and so on) and operating
systems tested with this product.
Tested Hardware and Operating System List
To make sure your system falls within
the allowed power budget.
Power Budget Analysis Tool
For software to manage your Intel®
server.
Intel Server Management Software
For firmware and drivers.
Firmware and Drivers

Table of Contents
Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide ix
Table of Contents
Safety Information...............................................................................................iii
Preface ..................................................................................................................v
1Server Chassis Features ................................................................................1
Component Identification.......................................................................................................4
Intel®Server System P4208IP4LHGC View..................................................................4
Intel®Server System P4216IP4LHJC View...................................................................5
Intel®Server System P4216IP4LHKC View ..................................................................6
Intel®Server System P4224IP4LHKC View ..................................................................7
Intel®Server System P4308IP4LHGC View..................................................................8
Intel®Server System P4308IP4LHJC(L) View...............................................................9
Intel®Server System P4308IP4LHKC View ................................................................10
Intel®Workstation System P4304CR2LFGN View ......................................................11
Intel®Workstation System P4304CR2LFJN(L) View...................................................12
Intel®Workstation System P4304CR2LFKN View.......................................................13
Front Panel .........................................................................................................................14
Rack-mounted Systems......................................................................................................15
Intel®Remote Management Module 4 .................................................................................15
Mechanical Locks................................................................................................................16
2Hardware Installations and Upgrades.........................................................17
Before You Begin................................................................................................................17
Tools and Supplies Needed........................................................................................17
System Reference......................................................................................................17
Cable Routing Recommendations.......................................................................................17
Removing and Installing the Chassis Cover........................................................................22
Removing the Chassis Cover .....................................................................................22
Installing the Chassis Cover .......................................................................................22
Removing and Installing the Front Bezel (Pedestal Only)....................................................23
Removing the Front Bezel (Pedestal Only).................................................................23
Installing the Front Bezel (Pedestal Only)...................................................................24
Removing and/or Installing Airduct......................................................................................24
Removing the Airduct .................................................................................................25
Installing the Airduct ...................................................................................................25
Removing and Installing Processor.....................................................................................26
Removing Processor Heatsink(s)................................................................................26
Installing the Processor ..............................................................................................27
Installing Processor Heatsink(s) .................................................................................29
Installing and Removing Memory ........................................................................................30
Installing Memory .......................................................................................................30
Removing Memory .....................................................................................................31
Replacing a Server/Workstation Board................................................................................31
Replacing the Fixed Fan .....................................................................................................32
Removing the Fixed Fan.............................................................................................32
Installing the Fixed Fan...............................................................................................33

Table of Contents
x Intel®Server System P4000IP and Intel®Workstation System P4000CR Service Guide
Removing and Installing the Hot-swap Fan.........................................................................34
Removing the Hot-swap Fan ......................................................................................34
Installing the Hot-swap Fan........................................................................................35
Installing and Removing a DVD or CD-ROM Drive..............................................................36
Installing a DVD or CD-ROM Drive.............................................................................36
Removing a DVD or CD-ROM Drive...........................................................................36
Removing and Installing the Fixed HDD EMI Shield............................................................37
Removing the Fixed HDD EMI Shield.........................................................................38
Installing the Fixed HDD EMI Shield...........................................................................38
Installing and Removing Fixed Hard Drive(s) ......................................................................39
Installing Fixed Hard Drive(s)......................................................................................39
Removing Fixed Hard Drive(s)....................................................................................41
Removing and Installing 8x3.5” Hot-swap Hard Drive Cage Assembly................................43
Removing 8x3.5” Hot-swap Hard Drive Cage Assembly.............................................43
Installing 8x3.5” Hot-swap Hard Drive Cage Assembly...............................................44
Removing and Installing 8x3.5” Hot-swap Backplane..........................................................46
Removing 8x3.5” Hot-swap Backplane.......................................................................46
Installing 8x3.5” Hot-swap Backplane.........................................................................47
Removing and Installing First 8x2.5” Hot-swap Hard Drive Cage Assembly........................48
Removing 8x2.5” Hot-swap Hard Drive Cage Assembly.............................................48
Installing first 8x2.5” Hot-swap Hard Drive Cage Assembly........................................48
Removing and Installing the Hot-swap HDD EMI Shiled......................................................50
Removing the Hot-swap HDD EMI Shiled...................................................................50
Installing the Hot-swap HDD EMI Shiled.....................................................................51
Removing and Installing Second 8x2.5” Hot-swap Hard Disk Drive Cage Assembly...........51
Removing Second 8x2.5” Hot-swap Hard Disk Drive Cage Assembly........................51
Installing Bottom 8x2.5” Hot-swap Hard Disk Drive Cage Assembly...........................52
Removing and Installing Third 8x2.5” Hot-swap Hard Disk Drive Cage Assembly...............54
Removing Third 8x2.5” Hot-swap Hard Disk Drive Cage Assembly............................54
Installing Top 8x2.5” Hot-swap Hard Disk Drive Cage Assembly................................55
Removing and Installing 8x2.5” Hot-swap Backplane..........................................................57
Removing 8x2.5” Hot-swap Backplane.......................................................................57
Installing 8x2.5” Hot-swap Backplane.........................................................................58
Installing Hot-swap Hard Drive............................................................................................59
Installing Hot-swap Hard Disk Drive into 3.5” Hard Drive Carrier ................................59
For installing 2.5” Hard Disk Drive as option:..............................................................60
Installing Hot-swap Hard Disk Drive into 2.5” Hard Drive Carrier ................................61
Installing PCI Add-in Board(s).............................................................................................63
Installing PCI Add-in Board(s).....................................................................................63
Optional double width card Fixture......................................................................................66
Installing and Removing the Intel®RAID C600 Upgrade Key...............................................67
Installing the Intel®RAID C600 Upgrade Key..............................................................67
Removing the Intel®RAID C600 Upgrade Key............................................................68
Installing and Removing the Intel®Remote Management Module 4.....................................68
Installing the Intel®RMM4 Lite....................................................................................68
Install the Intel®RMM4 NIC.........................................................................................69
Removing the Intel®RMM4 Lite..................................................................................69
Removing the Intel®RMM4 NIC..................................................................................69
Installing and Removing the Intel®RAID Smart Battery .......................................................69
Installing the Intel®RAID Smart Battery ......................................................................69