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Intermatic T10000RT Series Manual

T10000RT SERIES
POOL/SPA EQUIPMENT CONTROLS
INSTALLATION
OPERATION &
SERVICE MANUAL
CONTROL PANEL WITH TIME SWITCH FOR INDOOR/OUTDOOR USE
Suitable for Pool Equipment Control and for Direct Connection of Underwater
Lights
ELECTRICAL RATINGS: See inside Enclosure Door
Many of today’s energy efficient pools and
spas utilize the advantages of a single electrical
panel, containing all the necessary controls
for the safe, efficient and automatic operation
of the pool/spa equipment. In addition, this
Panel can also be used to control any outdoor
equipment, sign or pump within its rated
capacity.
The Transformers supplied in these panels
are specifically designed to supply 12 volts
to underwater pool/spa lights. A grounded
shield between the primary and secondary
winding assures safe operation and the built-
in circuit protection will disconnect power to
the transformer in case of overload. These
transformers are suitable for direct connection
to underwater Pool and Spa lights.
The all-weather enclosure contains a heavy-
duty, industrial grade Time Switch. Also, it has
provisions to install switches inside as well as
a switch or GFCI receptacle on the outside.
The Time Switch can also accommodate an
optional heater control (fireman) switch.
The Control is designed to operate any pump,
within its rated capacity. However, if protection
to prevent dry start is required by the pump
manufacturer, it must be provided in addition
to this Control. Contact pump manufacturer
if not sure and/or for more details.
1
DANGER! TO AVOID RISK OF INJURY:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times.
...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!
Contact a qualified service technician.
...always disconnect electricity before servicing this control or the equipment connected to it.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Transformer Input Secondary Output
Rating 60 Hz. Lamp Watts* Volts
100W 120V. 1 Amp Max. 100 Max. 12, 13 or 14
300W 120V. 3 Amp Max. 300 Max. 12, 13 or 14
* Any combination of bulbs, any tap.
INSTALLATION
1. Remove the four #10 hex head screws from
the back of the enclosure and attach mounting
brackets to enclosure.
2. Select the proper location for the Control Panel and
hang enclosure on a flat vertical surface or other
support, using hardware suitable for the purpose.
3. Prepare the necessary conduit runs, terminate
them at both ends and pull in the conductors as
specified by the installation layout. *If this control
is to be used for direct connection to under-water
lights, a Nonmetallic Hub Kit shall be used. Order
156PA13713A for a 1/2” Kit, 156PA13714A for a
3/4” Kit or 156PA13715A for a 1” Kit.
4. Refer to Figure 1 below; note that
this enclosure contains one Time
Switch. To wire the panel, follow
the wiring diagram located inside
the enclosure door. Make sure that
connections to time switch terminals are tight (25
lb.-in. minimum) and insulation clears the pressure
plate - see illustration.
5. If required by the heater manufacturer, install
fireman switch kit 156T4042A (not furnished) on
Time Switch Plate and make the fireman switch
connections. Use at least #18 AWG wiring with
insulation rated 300 Volt or higher. Place heater
ON/OFF switch on heater to ON (see Figure 2
on page 3). Some heaters may require a special
connecting harness, contact heater manufacturer
for details.
6. To install an additional wiring device inside the
enclosure, first remove rectangular knock-out in
dead front. Next, remove hex head screws in back
of enclosure and install stand-offs* in place of
screws. Attach wiring device to stand-offs.
*Stand-offs are not furnished. Order 21T156A for a set of
four (4) stand-offs and mounting hardware.
7. If external bonding is required, install a bonding
lug at bottom of enclosure and bond installation
according to code requirements.
8. Testing of the installation is optional and
recommended only if pump is securely in place
and will not be damaged by this test:
a. Turn the manual lever of the Time Switch to
OFF.
b. Turn ON power at breaker panel.
c. Move the manual lever of Time Switch to the right
(ON). Pump should start and run on full speed. In
case of unsatisfactory results, turn OFF power,
check your wiring, refer to Troubleshooting on
Page 3. 2
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this Product and other associated equipment, basic safety precautions should always be followed, including the
following:
1. Read and follow all instructions.
2. This Control Panel must be installed by a qualified electrician, according to the National Electrical Code (including article 680) or Canadian
electrical Code (including section 68) and, local code requirements. For Canadian installations, transformer supply circuit must be protected
by a ground fault circuit interrupter.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For Control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article
68 of the Canadian Electrical Code.
6. The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.
7. Do not connect two or more transformers in parallel or use with dimmers.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
Figure 1
9. The enclosure must be grounded as required
by NEC, Article 680 and any applicable
local codes. For Canadian installations, the
transformer supply circuit must be protected
by a ground fault circuit interrupter.
10. If this enclosure is used for direct connection
of underwater lights, refer to 1999 NEC 680-
21(b), 2002 NEC 680-24(b) or CEC 68-060,
062 and 066 for further details.
11. Use the tables at the top of page 3 as a guide
to determine the correct secondary wire size.
12. Connect power supply to voltage tap (lead) on
primary side of transformer as noted in table.
Make sure that all unused transformer taps are
separately insulated.
13. Check voltage at lamp terminals after
installation. It should be 12+ 0.3 volts.
14. Install front panel over wiring compartment.
The control is now ready for programming, see
OPERATION section on Page 3.
OPERATION
TROUBLESHOOTING
TO SET FILTER PUMP TIME SWITCH, follow instructions
on the right. The length of the daily filtration/ heating cycle
depends on many variables such as size, shape, geographic
location of the pool, water chemistry, type of pool equipment,
usage and season of year. If not sure, contact your local pool
service professional for advice.
THE FIREMAN SWITCH (Heater Protection Mechanism), if
required, is factory set and shuts OFF the heater 20 minutes
before the Time Switch turns OFF the filter pump. The Fireman
Switch requires no setting or service.
SYMPTOM
1. Time Switch will not keep
time but dial is turning.
2. Time Switch Dial stops
at ON or OFF tripper.
3. Dial stops after switch
turns OFF.
4. Load is ON at all times -
dial is turning.
5. Dead clock motor. (Clock
motor gears do not rotate).
CAUSE(S)
1a. Frequent power outages
1b. Wrong voltage/cycle
1c. Loose clock motor connections
2a. Loose tripper
2b. Bent dial
2c. Defective motor
3a. LINE leads are connected
to LOAD terminals
4a. Welded contacts
4b. Two ON trippers and
no OFF tripper on dial
4c. Defective mechanism
5a. Defective clock motor
(open coil due to lightning or surge)
5b. Loose clock motor connections
5c. Wrong voltage
CORRECTIVE ACTION
Reset dial
Change clock motor
Check connections
Check/change tripper
Check/change mechanism
Change clock motor
Reverse LINE and LOAD con-
nections
Change mechanism
Change tripper
Change mechanism
Change clock motor
Check connections
Change clock motor
3
TIME SWITCH OPERATING
INSTRUCTIONS
1. TO SET “ON” AND “OFF”
TIMES: Hold TRIPPERS
against edge of CLOCK-DIAL,
pointing to time (AM or PM)
when ON and OFF operations
are desired. Tighten tripper
screws firmly.
2. TO SET TIME-OF-DAY:
Pull CLOCK-DIAL outward. Turn in either direction and
align the exact time-of-day on the CLOCK-DIAL (the
time now, when switch is being put into operation) to the
pointer.
• TO OPERATE SWITCH MANUALLY: Move MANUAL
LEVER below CLOCK-DIAL left or right as indicated by
arrows. This will not affect the next operation.
• FOR MORE THAN ONE DAILY ON-OFF OPERATION:
Place additional tripper pairs on CLOCK-DIAL (order
156T1978A).
• IN CASE OF POWER FAILURE: Reset CLOCK-DIAL to
proper time of day. See step 2 above.
CLOCK
DIAL
TIME
POINTER
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
Figure 2
Transformer Cable - Voltage Selection Chart
Length of Cable 100 W Transformer
10 ft 13 V 12 V 12 V 12 V 12 V 12 V
25 ft 13 V 13 V 12 V 12 V 12 V 12 V
50 ft 14 V 13 V 13 V 12 V 12 V 12 V
75 ft 14 V 13 V 13 V 12 V 12 V
100 ft 13 V 13 V 13 V 12 V
125 ft 14 V 13 V 13 V 12 V
150 ft 14 V 13 V 13 V 13 V
175 ft 14 V 14 V 13 V 13 V
200 ft 14 V 13 V 13 V
250 ft 14 V 13 V 13 V
Wire Gauge (AWG) #16* #14 #12 #10 #8 #6
* Minimum Gauge Cable
**Blank fields indicate conditions not suited for wiring
Transformer Cable - Voltage Selection Chart
Length of Cable 300 W Transformer
10 ft 12 V 12 V 12 V 12 V
25 ft 13 V 13 V 12 V 12 V
50 ft 13 V 13 V 13 V 13 V
75 ft 14 V 13 V 13 V
100 ft 14 V 14 V 13 V
125 ft 14 V 13 V
150 ft 14 V 14 V
175 ft 14 V
200 ft 14 V
250 ft 14 V
Wire Gauge (AWG) #12* #10 #8 #6
* Minimum Gauge Cable
**Blank fields indicate conditions not suited for wiring
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material
contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
INTERMATIC INCORPORATED, LIBERTYVILLE, IL 60048
http://www.intermatic.com
158-02104
4
WIRING DIAGRAM
Typical 120 Volt Installation Typical 240 Volt Installation
NOTES: 1. Grounding connections are not shown but must be provided. Refer to the National Electrical Code for
details.
2. Diagrams above are only two of the many variations this Panel can accommodate.
LIMITED WARRANTY
Warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased or (b)
completing a warranty claim online at www.intermatic.com. This warranty is made by: Intermatic Incorporated, 1950
Innovation Way, Suite 300, Libertyville, IL 60048.
For additional product or warranty information go to: http://www.Intermatic.com or call 815-675-7000.

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