Intermec 600 Series 602 User manual
602 Upgrade
Instructions
Installation
Instructions
-2
These instructions cover replacing the battery, back cover, board
assembly frame, adding a battery block for the new battery,
switching the label on the back cover, and unit reassembly.
Disassembly and Reassembly
Instructions
1. Remove the four (4) back cover screws,
2. Lift off the cover and set aside.
3. Disconnect the battery and slide out of the battery
compartment.
1
Back cover screws (4)
Back cover
Battery pack
2
3Battery connection
-3
4. Remove Main Logic Board (MLB)/display/frame assem-
bly from the case.
5. Remove the five (5) board assembly screws.
6. Disconnect the four (4) flex cable connecters.
4
5
6
Screws securing board (4)
Navigational button connector
Main Logic Board (MLB) assembly
LCD connector
S
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c
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i
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g
b
o
a
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d
5
6Keyboard (serial
interface) con-
nectors
-4
7. Slide off the board clips and separate the boards from the
frame.
8. Flip the assembly over and remove the tape securing the
touch panel to the frame assembly and the navigational but-
ton tape tab from the side of the frame assembly.
7
Board clips (4)
Tape
8
Navigational button tape tab
Navigational button tape tab removed
attached to all four
sides of panel
-5
9. Disconnect the touch panel cable from the MLB and set
board aside.
10. Remove the display/touch panel assembly and discard old
frame.
11. Peel off any remaining adhesive from the CF gasket base.
12. Install the new self adhesive CF gasket (p/n 653-422-001) on
the MLB.
Touch panel cable
9
New CF gasket
11
Gasket base
12
-6
13. Insert the board assembly in the new display frame
(p/n 650-717-001) and reattach the board clips.
14. With the display in place, reconnect the touch panel to the
MLB.
15. Install the five board assembly screws.
New Frame
Board assembly screws
Board assembly screw
Touch panel connector
13
14
15
15
-7
16. Using 3M #467 Adhesive Free Film (not furnished in this
kit) retape the display to the new display frame.
17. Install 3 inches of Kapton tape (p/n 906-016-002) over the
components where the foam block on the base makes contact.
18. Reconnect the four connectors.
Tape
avoid covering any
connectors or ports
Navigational, Keyboard,
LCD connectors
16
17
Kapton tape covers
Q9, C94, C104, and
mounting screw.
18
-8
19. Insert the battery block (p/n 714-511-001) into the battery
compartment.
20. Slide in the new battery (p/n 317-107-002) and connect the
cable.
21. Carefully Peel off the part/serial number label from the
outside of the old base cover and attach it to the new base
cover (p/n 650-716-002).
22. Position the new base cover onto the unit and install the
four back cover screws.
Battery block
New Battery pack
Battery connector
19
20
Corporate Headquarters
6001 36th Avenue West
Everett, Washington 98203
tel 425.348.2600
fax 425.355.9551
.intermec.com
602 Upgrade Installation Instructions-February, 2002
*962054047*
962054047
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