Invacare Aquatec KOGIA User manual

Aquatec®KOGIA
enBathlift
ServiceManual................................3
deBadewannenlifter
Servicehandbuch...............................9
PROVIDER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.

©2022Invacare®Corporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.
AlleRechtevorbehalten.DieWeiterveröffentlichung,VervielfältigungoderÄnderungimGanzenoderinTeilenohne
vorherigeschriftlicheGenehmigungvonInvacareistuntersagt.Markensinddurch™und®gekennzeichnet.Alle
MarkensinddasEigentumderInvacareCorporationoderderenTochtergesellschaftenodervondiesenlizenziert,
sofernnichtsanderesangegebenist.

Contents
1GeneralInformation................................4
1.1SafetyAdvice.................................4
1.2SafetyandFixationInstructions....................4
2ProductSafety....................................5
2.1PeriodicChecks................................5
2.1.1VisualCheck...............................5
2.1.2FunctionCheck.............................5
2.1.3CheckingElectricalSafety......................5
2.1.4CheckList.................................5
2.2Servicing.....................................5
3Reconditioning....................................6
3.1CleaningandDisinfection........................6
4Repair..........................................7
4.1SpareParts...................................7
4.2ReplacingSideFlaps............................7
4.3ReplacingHandControl..........................7
4.4ReplacingSuctionCups..........................8

Aquatec®KOGIA
1GeneralInformation
Thisservicemanualcontainsthetechnicalinformationfor
maintainingproductsafety,reconditioningandrepairing
Aquatec®bathlifts.
1.1SafetyAdvice
WARNING!
Dangerofaccidentandsevereinjuries.
Ifabathliftisfaultyitcancauseaccidentsand
severeinjuries.Theproductrequiresregular
checksandservicingisrequiredforthisreason.
IMPORTANT!
–Theproductmustbecleaned,disinfected,the
suctioncupsmustbereplacedandacheck
(see2.1PeriodicChecks,page5)isrequired
beforere-use.
–Checksandservicing,reconditioningand
repairsforbathliftsmayonlybecarriedout
byauthorizedspecialistdealers.
1.2SafetyandFixationInstructions
Thesesafetyinstructionsareintendedtohelpavoid
accidentsduringworkandmustbeobservedunderall
circumstances.
Allemployeescomingintocontactwithcontaminated
productsmustregularlyconsultacompanydoctor.
Workclothingandpersonalprotectiveequipmentmust
beavailableinnecessaryquantitiesandbeinproper
condition.Reliablehandandsurfacedisinfectionmustbe
ensured.
PriortoallInspectionsorRepairs
•Readthisrepairmanualandtheassociateduser
manualcarefullyandfollowtheinstructions.
PersonalSafetyEquipment
SafetyShoes
Thebathliftandsomeofitscomponentsareveryheavy.If
thesepartsaredropped,theycancauseinjurytothefeet.
•Wearsafetyshoesatalltimeswhenworking.
GeneralSafetyInformationandInstallationandRemoval
Information
CAUTION!
Riskofcrushing
Differentcomponents,suchasthedriveunit,
seat,etc.areveryheavy.Theycantherefore
poseariskofinjuryforthehands.
–Pleasednotetheheavyweightofcertain
components.Thisparticularlyappliestothe
removalofthedriveunit,seatorbackrest.
CAUTION!
Thereisariskofinjuryandriskofdamage
tothebathliftifserviceworkiscarriedout
incorrectlyorincompletely
–Onlyuseundamagedtoolsingoodcondition.
–Aftertheconclusionoftheworkand
beforerestartingthebathlift,checkthatall
connectionsaresecure.
–Aftertheconclusionoftheworkandbefore
restartingthebathlift,checkthatallparts
arecorrectlyengaged.
–Whentheworkiscomplete,alwayscarryout
atrialrun.
41650139-A

ProductSafety
2ProductSafety
2.1PeriodicChecks
IMPORTANT!
Theproductrequiresregularcheckstoensure
productsafety.Therequiredintervalsareto
beobserved.
WARNING!
–Itisrecommendedtocheckthebathliftafter
24monthsatthelatest(inaccordancewith
ENISO10535)andthesuctioncupsmustbe
replaced.
–Checktheelectricalsafetyoftheproductin
linewithnationalrequirements.
2.1.1VisualCheck
1.Checktheseatplate,backrestplateandbaseplatefor
damageandensuretheyarecomplete.
2.Checkthesheararmsandglidesurfacesbylifting
themandpushingthemtogetheragain.
3.Checkthebearingsoftheseatplate/sheararmsand
baseplate/sheararms.
4.Examinethehandcontrolandbatteryboxforany
damage.Replacethehandcontrolandbatteryboxif
thehousingisdamagedorcracked.
5.Examinetheplug-inchargerforanydamage.
2.1.2FunctionCheck
1.Useavoltmetertocheckthechargerforopen-circuit
voltageof14±0.2Vatthechargingpolesofthe
jackplug.
2.Raiseandlowerthebathliftundermaximumloadto
checkitsfunctionsandlistenforanyunusualnoises.If
thebatteryisfullycharged,theproductcanbelifted
upto22timesundernominalload.Theageofthe
batterycandecreasethenumberoflifts.
2.1.3CheckingElectricalSafety
IMPORTANT!
RegularelectricalchecksaccordingtoEN62353
(VDE0751)mustbecarriedoutinlinewith
nationalrequirements.
1.Inspectthechargertogetherwiththebatteryfor
damagetothecasingorcable,testfunctionsand
checkforstraycurrent.
2.Checkthedrivefordamagetothecasingorcable.
2.1.4CheckList
GeneralInspection☺☹
Isthedeviceingoodconditionandisitcomplete
(deviceandaccessories)?
☐☐
Istheidenticationlabeleasilyreadableandisit
securelymountedontheproduct?
☐☐
Havesubsequentchangesbeenmadetothe
product?
☐☐
Isthedevicefreefromdamageorweaknesses
ofanykind?Doesthedeviceoperatecorrectly
undernominalload?
☐☐
Isthedevicefullyfunctionalinaccordancewith
theusermanual?Istheproductaccompanied
byausermanual?
☐☐
Isallsafetyequipmentworkingasintended?☐☐
Isthedeviceelectricallysafe,whererelevant?☐☐
Areallsafety-relatednoticessufcientlylegible?
Isthereanidenticationlabelandisthissecurely
attachedtothesupportingsurface?
☐☐
EradicationofFaults☺☹
Haveallthefaultsfoundbeeneliminatedand
havefaultycomponentsbeenreplaced?
☐☐
Doesthedevicenowoperatecorrectly?☐☐
Isallsafetyequipmentnowworkingasintended?☐☐
Areallthenecessarysafety-relatednoticesnow
inplace?
☐☐
CompletionofChecks☺☹
Hasthedevicebeencleanedanddisinfected?☐☐
Isthedevicetechnicallyandfunctionallysafe?☐☐
Isthedeviceelectricallysafe,whererelevant?☐☐
Istheidenticationlabeleasilyreadableandisit
securelymountedontheproduct?
☐☐
Hasthedevicebeenpackedcorrectly?☐☐
2.2Servicing
Ifthecleaningandsafetynoticesareobserved,the
productwillbemaintenancefree.
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Aquatec®KOGIA
3Reconditioning
Beforetheconditioningdecisionismade,itshouldalsobe
veriedbeyondacriticalevaluationofobjectivefeasibility
thatthisissensiblefromaneconomicandecological
perspective,takingintoconsiderationtheriskassociated
withtheconditioninganduseofthemedicaldeviceand
theexpenseandqualityassurance,orwhetheritwouldbe
bettertodisposeofthemedicaldevice.
Thereconditioningoftheproductencompassesthe
followingpoints:
•3.1CleaningandDisinfection,page6
•2.1PeriodicChecks,page5
•2.2Servicing,page5
IMPORTANT!
–Ifpossible,continuetousetheold
identicationlabel;ifthisisnotpossible,
thenewidenticationlabelmustcontain
thesameinformationandtheoldserial
number.(Replacementofsparepartswith
serialnumbers).
–Ifscrewswiththreadlockerareloosened,
thesemustbereplacedwithnewones.
3.1CleaningandDisinfection
Manualcleaninganddisinfectionproceduresmustalways
beconductedinaccordancewithdocumentedwork
instructionsandwithmeansandprocessescheckedfor
effectivenessandtailoredtothemedicaldevice.For
mechanicalcleaninganddisinfectionproceduresitcanbe
procedurallyensuredthattheparametersnecessaryto
attainquantiablecleaninganddisinfectionperformance
arecompliedwith.Inordertoguaranteethecontinuous
qualityofmanualand/ormechanicalconditioning
proceduresitmustbeprovenbyatleastperiodicalchecks
thattheprocedureisstilleffectiveandnounintentional
changeshavearisen.
Conditioningendswiththedocumentedapprovalforuse
ofthemedicaldevice.Thechainofactionsmustbe
optimizedasweaknessesinoneofthenecessaryindividual
stepsthreatentheoverallsuccess.Transportandstorage
mustnothaveanegativeimpactonthecharacteristicsof
theconditionedmedicaldevice.Duringtransportation,it
mustbeensuredthatcontaminationofaconditionedor
newmedicaldeviceisprecludeduntilitsusebymeansof
strictseparationofclean/uncleandevices.
Alldetergentsanddisinfectantsusedmustbeeffective,
compatiblewithoneanotherandbegentleonthe
materialsused.Relevantcleaninganddisinfectionbaths
mustberegularlyreplacedatdenedintervalsinorderto
guaranteetheireffectiveness.
Withrespecttocontacttimeandconcentration,the
disinfectantsusedmustcomplywiththelistofdisinfectants
issuedby‘TheNationalInstituteforClinicalExcellence’
guidelinesonInfectionControlwww.nice.org.uk/CG139
andyourlocalinfectioncontrolpolicy.
Detergentsanddisinfectantsmustbeselectedin
accordancewiththeequipmentandfacilitiesavailablein
eachinstanceinordertoguaranteeareliablecleaning
result.
Exchangedproductsandproductcomponentsmustbe
disposedofinaccordancewiththeirrespectivematerial
composition.
PreparationforCleaning
1.Removebatterybox.
2.Detachthebackrestfromtheseatplate.
3.Coverelectronicconnectionswithprotectivecapsto
ensurethatwatercannotgetin.
Cleaning
1.Removeanysupercialcontamination.
2.Treatallcomponentsofthebathlifterexceptbattery
boxandchargerwithdetergentandrinsedownwith
cleanwater.
3.Replacethecoversorwashtheminthewashing
machineatamaximumtemperatureof60°C.
IMPORTANT!
Riskofdamage
–Washingathightemperaturescancause
shrinkage.
–Donotdrycoversinthetumbledryer.
4.Useauniversaldetergenttocleanthebatterybox,
coversandchargerbyhand.
5.Allowallcomponentsofthebathliftertodryinthe
ambientairordryoffwithhandtowels.
6.Checkthesuctioncupsandreplaceifnecessary.
Disinfection
1.Disinfecttheseatsurface,thefrontofthebackrest
andthehandcontrolbywipingthemdownwith
disinfectant.
2.Dryallcomponentsofthebathlifterintheambient
airorallowthemtodryintheairuntilthereisno
moresupercialmoistureontheproduct.
61650139-A

Repair
4Repair
Repairsrequireahighlevelofexpertise.Theseassembly
instructionsthereforebreakdownthevarioustasksinto
3categories:
RequirementSymbol
Easy–technicalunderstandingrequired●○○
Medium–technicalknowledgerequired●●○
Difcult–technicalknowledgeandexpertise
inassemblingbathliftsrequired
●●●
Therequiredtoolsandtheirsizesarelistedbeforethe
instructions.
ToolSymbol
Phillipsheadscrewdriver
Slotheadscrewdriver
Torxscrewdriver
Snapringpliers
WARNING!
–Toavoidtheriskofcontamination,cleanand
disinfectthebathliftbeforecarryingout
repairs.
IMPORTANT!
–Repairsmayonlybecarriedoutbyan
authorizeddealer.
–Ifpossible,continuetousetheold
identicationlabel;ifthisisnotpossible,
thenewidenticationlabelmustcontain
thesameinformationandtheoldserial
number.(Replacementofsparepartswith
serialnumbers).
–Whencomponentsarereplaceditisnecessary
toensurethetraceabilityofthecomponents
replaced.
–Ifscrewswiththreadlockerareloosened,
thesemustbereplacedwithnewones.
–Ifscrewswithcirclipringsareloosened,these
mustbereplacedwithnewones.
–Partsthatbecomedamagedduringremoval
mustbereplacedwithnewones.
4.1SpareParts
WARNING!
Originalsparepartsmustbeusedinallrepairs.
Otherwisethewarrantyandproductdeclaration
ofconformityshallberenderedinvalid.
AllsparepartsmustbeobtainedfromtheInvacare
customerservicedepartment.Anelectronicspareparts
cataloguecanbefoundatwww.invacare.eu.com.
4.2ReplacingSideFlaps
Difculty:●○○Tool:—
Pos.DesignationArticle
numberQuantity
ASideap15636462
A
B
Fig.4-1
Removal
1.PressintheclipsofsideapAandslowlydrawout
thesideap.
Fitting
1.SlidetheclipsofsideapAevenlyintotheslotsof
theseatplateBuntiltheyengage.
4.3ReplacingHandControl
Difculty:●●●Tool:
Pos.DesignationArticle
numberQuantity
AHandcontrol
incl.sealing15903491
Removal
1.Removebattery.
2.Removebackrestfromseatandputbackreston
worktop.
3.Removescrewsofelectroniccover.
4.Carefullyliftupelectroniccoverfromelectronicbox.
5.Removesealing.
6.Disconnectandremoveoldhandcontrolfromcircuit
board.
Fitting
A
B
C
D
Fig.4-2
1.PutblackgrommetAofhandcontrolintointended
gapBofelectronicbox.
2.InsertplugCofnewhandcontrolintoconnectorD
oncircuitboard.
3.Insertnewsealing.
1650139-A7

Aquatec®KOGIA
4.Replaceelectroniccover.
Makesurethatnocablesgetpinched.
5.Tightenscrewsofelectroniccoverwith
1.2Nm(±0.5Nm).
6.Setupbackresttoseat.
7.Checkallthefunctionsofthebathlift.
WARNING!
–Thehandcontrolshouldonlybereplacedas
acompletecomponent.
–Donotopenorattempttorepairthehand
control.
PleasecontactInvacarecustomerservicebyphone
ororderanewhandcontrolusingtheelectronic
sparepartscatalogatwww.invacare.eu.com.
4.4ReplacingSuctionCups
Difculty:●○○Tool:—
Pos.DesignationArticle
numberQuantity
APairofsuctioncups150712
Fitting
1.
Fig.4-3
PutrearsuctioncupwiththreadedboltAonsleeve
nutBandscrewitin.
Screwasfarasthesuctioncuptstheorientation
onthegraphic.
2.
B
C
D
A
Fig.4-4
PutfrontsuctioncupwiththreadedboltAonsleeve
nutBandscrewitin.
Screwasfarasthesuctioncuptstheorientation
onthegraphic.
3.InserttoggleCincorrespondingholdingxtureD.
Removal
1.Removaltakesplaceinreverseorder.
81650139-A

Inhaltsverzeichnis
FACHHÄNDLER:BewahrenSiediesesHandbuchauf.Diein
diesemHandbuchbeschriebenenMaßnahmenMÜSSENvoneiner
qualiziertenFachpersonausgeführtwerden.
1Allgemeines......................................10
1.1Sicherheitshinweise.............................10
1.2Sicherheits-undBefestigungsanweisungen............10
2Produktsicherheit..................................11
2.1WiederkehrendePrüfung.........................11
2.1.1Sichtprüfung...............................11
2.1.2Funktionskontrolle...........................11
2.1.3KontrollederelektrischenSicherheit..............11
2.1.4Checkliste.................................11
2.2Wartung.....................................11
3Wiederaufbereitung................................12
3.1ReinigungundDesinfektion.......................12
4Reparatur........................................13
4.1Ersatzteile....................................13
4.2AustauschenderSeitenklappen....................13
4.3AustauschendesHandbedienteils..................13
4.4AustauschenderSauger.........................14

Aquatec®KOGIA
1Allgemeines
DasvorliegendeServicehandbuchenthältdietechnischen
InformationenzurErhaltungderProduktsicherheit,
WiederaufbereitungundReparaturvonAquatec®
Badewannenliftern.
1.1Sicherheitshinweise
WARNUNG!
GefahrvonUnfällenundschweren
Verletzungen.
WenneinBadewannenlifterDefekteaufweist,
kanneszuUnfällenmitschwerenVerletzungen
kommen.Eineregelmäßigwiederkehrende
PrüfungundWartungistdeshalbdurchzuführen.
WICHTIG!
–VorjedemWiedereinsatzisteineReinigung
undDesinfektionsowiePrüfung(siehe
2.1WiederkehrendePrüfung,Seite11)
durchzuführenunddieSaugersind
auszutauschen.
–DiePrüfungundWartung,Wiederaufbereitung
undReparatureinesBadewannenliftersdarf
nurvonautorisiertenFachhändlern
vorgenommenwerden.
1.2Sicherheits-und
Befestigungsanweisungen
DieseSicherheitsanweisungensollendazubeitragen,
UnfällebeiderArbeitzuvermeiden,undmüssenunter
allenUmständenbeachtetwerden.
AllemitverunreinigtenProdukteninKontaktkommenden
MitarbeitermüssenregelmäßigdurcheinenBetriebsarzt
betreutwerden.ArbeitskleidungundPersönliche
Schutzausrüstung(PSA)müsseninerforderlichemMaßezu
VerfügungstehenundsichinordnungsgemäßemZustand
benden.AufzuverlässigeHand-undFlächendesinfektion
istzuachten.
VorjeglichenInspektions-oderReparaturarbeiten
•DiesesServicehandbuchunddiezugehörige
Gebrauchsanweisungdurchlesenundbefolgen.
PersönlicheSicherheitsausstattung
Sicherheitsschuhe
DerBadewannenlifterundmancheseinerKomponenten
sindsehrschwer.WerdendieseTeilefallengelassen,
könnensieFußverletzungenverursachen.
•BeisämtlichenArbeitenSicherheitsschuhetragen.
AllgemeineSicherheitsinformationenundInformationen
zumEin-undAusbau
VORSICHT!
Quetschgefahr
VerschiedeneKomponentenwieAntriebseinheit,
Sitzusw.sindsehrschwer.Siekönnendaher
eineVerletzungsgefahrfürdieHändedarstellen.
–BeachtenSiedashoheGewichtbestimmter
Komponenten.Diesgiltspeziellfürdas
AusbauenvonAntriebseinheit,Sitzoder
Rückenlehne.
VORSICHT!
VerletzungsgefahrundGefahreiner
BeschädigungdesBadewannenlifters
beiunsachgemäßeroderunvollständiger
DurchführungvonInstandhaltungsarbeiten
–AusschließlichunbeschädigteWerkzeugein
gutemZustandverwenden.
–NachAbschlussderArbeitenundvordem
erneutenAnfahrendesBadewannenlifters
alleVerbindungenauffestenSitzüberprüfen.
–NachAbschlussderArbeitenundvordem
erneutenAnfahrendesBadewannenlifters
überprüfen,dassalleTeilekorrekteingerastet
sind.
–ZumAbschlussderArbeitenstetseinen
Probelaufdurchführen.
101650139-A