Invacare Robin User manual

Invacare®Robin®
Robin®,Robin®Mover
enCeilingHoist
ServiceManual................................3
daLøftemotor
Servicemanual.................................27
frLève-personnesurrail
Manueldemaintenance........................51
nnTakmontertløfter
Servicehåndbok................................77
svTaklyft
Servicemanual.................................101
PROVIDER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.

©2023InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.
—
Allerettighederforbeholdes.Helellerdelvisgengivelse,kopieringellerændringerforbudtudenforudgåendeskriftlig
tilladelsefraInvacare.Varemærkerermarkeretmed™og®.AllevaremærkerejesafellerergivetilicenstilInvacare
Corporationellerdennevirksomhedslialer,medmindreandetfremgår.
—
Tousdroitsréservés.Larepublication,laduplicationoulamodicationdetoutoupartieduprésentdocumentest
interditesansl'accordécritpréalabled'Invacare.Lesmarquescommercialessontidentiéespar™et®.Toutes
lesmarquescommercialessontdétenuesparoucédéessouslicenceàInvacareCorporationousesliales,sauf
stipulationcontraire.
—
Medenerett.Deterforbudtårepublisere,kopiereellerendreheleellerdeleravdenneveiledningenutenatdetpå
forhånderinnhentetskriftligtillatelsefraInvacare.Varemerkererangittmed™og®.Allevaremerkereiesaveller
lisensierestilInvacareCorporationellertilhørendedatterselskapermedmindreanneterangitt.
—
Medensamrätt.Innehålletfårintegesutpånytt,mångfaldigasellerförändrasheltellerdelvisutanföregående
skriftligttillståndfrånInvacare.Varumärkenbetecknasmed™och®.Samtligavarumärkentillhörellerärlicensierade
tillInvacareCorporationellerdessdotterbolagomingentingannatanges.

Contents
1General.........................................4
1.1Introduction..................................4
1.1.1SymbolsinthisManual.......................4
2Safety..........................................5
2.1GeneralSafetyInformation.......................5
2.2Mainpartsoftheceilinghoist.....................5
3Setup...........................................6
3.1Installingtheceilinghoisttotherailsystem...........6
3.1.1InstallingRobin®............................6
3.1.2InstallingRobin®Mover.......................6
4Maintenance.....................................8
4.1ChargingtheBattery............................8
4.2BatteryMaintenance............................8
4.2.1StorageCharacteristics........................8
4.2.2StorageTemperature.........................8
4.2.3StorageTime...............................8
4.2.4StorageHumidity............................9
4.2.5CapacityRecovery...........................9
5Servicing........................................10
5.1ServiceInterval................................10
5.1.1LOLERStatement............................10
5.2Tighteningtorques.............................10
5.3PeriodicInspectionChecklist|EC-TrackSystem,Gantry
andRobin...................................11
6Instructions......................................14
6.1Dismountingtheceilinghoist......................14
6.1.1DismountingRobin®..........................14
6.1.2DismountingRobin®Mover....................14
6.2Replacingthehandcontrol.......................15
6.3Removingthehoistcover........................15
6.4ReplacingStrapandHookAssemblies...............15
6.5Replacingthebattery...........................16
6.6ReplacingthePCB(PrintedCircuitBoard).............16
6.7Replacingthefuse..............................16
6.8Adjustingthesolenoiduntilthehoisttraverses........17
6.9AdjustingtheStrapSwitches......................17
6.10ReplacingtheTwinSpeedSwitch..................20
6.11ReplaceContactDiscforRobin®Mover.............20
7Troubleshooting...................................21
7.1TroubleshootingTable...........................21
7.2Indicatorlightandaudiosignal....................22
7.3CheckingLooseStrapFunction....................22
7.4CheckingEmergencyLoweringEndStopStrap
Function....................................22
7.5CheckingTwinSpeedFunctionality..................22
7.6TakingVoltageReadings.........................22
8TechnicalData....................................24
8.1Therailsystem................................24
8.2Dimensionsandweight..........................24
8.3ElectricalSystem...............................24
8.4Environmentalconditions........................25

Invacare®Robin®
1General
1.1Introduction
Thisdocumentcontainsimportantinformationabout
assembly,adjustmentandadvancedmaintenanceofthe
product.Toensuresafetywhenhandlingtheproduct,read
thisdocumentandtheusermanualcarefullyandfollow
thesafetyinstructions.
FindtheusermanualonInvacare’swebsiteorcontact
yourInvacarerepresentative.Seeaddressesattheend
ofthisdocument.
Invacarereservestherighttoalterproductspecications
withoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethe
latestversion.YoundthelatestversionasaPDFonthe
Invacarewebsite.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
1.1.1SymbolsinthisManual
Symbolsandsignalwordsareusedinthismanualand
applytohazardsorunsafepracticeswhichcouldresultin
personalinjuryorpropertydamage.Seetheinformation
belowfordenitionsofthesignalwords.
DANGER
Indicatesahazardoussituationthatwillresult
inseriousinjuryordeathifitisnotavoided.
WARNING
Indicatesahazardoussituationthatcould
resultinseriousinjuryordeathifitisnot
avoided.
CAUTION
Indicatesahazardoussituationthatcould
resultinminororslightinjuryifitisnot
avoided.
NOTICE
Indicatesahazardoussituationthatcould
resultindamagetopropertyifitisnot
avoided.
Givesusefultips,recommendationsand
informationforefcient,trouble-freeuse.
Identiesrequiredtools,componentsand
itemswhichareneededtocarryoutcertain
work.
OtherSymbols
(Notapplicableforallmanuals)
UKR P
UKResponsiblePerson
Indicatesifaproductisnotmanufacturedin
theUK.
Triman
Indicatesrecyclingandsortingrules(only
relevantforFrance).
41586747-F

Safety
2Safety
2.1GeneralSafetyInformation
WARNING!
Riskofinjuryordamagetoproperty
–Theproceduresinthismanualmustonlybe
performedbyaqualiedtechnician.
–Useonlyoriginalaccessoriesandspareparts.
–Donothandlethisproductoranyavailable
optionalequipmentwithoutrstcompletely
readingandunderstandingtheseinstructions
andanyadditionalinstructionalmaterialsuch
asusermanuals,installationmanualsor
instructionsheetssuppliedwiththisproduct
oroptionalequipment.
–Aftereachassembly,checkthatallttingsare
properlytightenedandthatallpartshavethe
correctfunction.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbefore
servicing.
NOTICE!
Assemblyofaccessoriesmightnotbedescribed
inthisservicemanual.Refertothemanual,
deliveredwiththeaccessory.
–Additionalmanualscanbeorderedfrom
Invacare.Seeaddressesattheendofthis
document.
NOTICE!
Somereplacementpartsareonlyavailableas
akit.Alwaysusethecompletenewkitwhen
replacingapart.
–SparepartscanbeorderedfromInvacare.
RefertoyourlocalInvacarewebsitetoaccess
theelectronicsparepartscatalogue(ESPC).
NOTICE!
Refertotheusermanualofthisproductfor
informationon
–Technicaldata
–Productcomponents
–Labels
–Additionalsafetyinstructions
–Cleaninganddisinfectioninstructions
Theinformationcontainedinthisdocumentis
subjecttochangewithoutnotice.
2.2Mainpartsoftheceilinghoist
Robin®Robin®Mover
AConnectionforhandcontrol
BControlbuttonUP
CDirectionalarrowsonRobin®Mover
DControlbuttonDOWN
EConnectionforexternalback-upbattery
FIndicatorlight
GLiftingstraps
HRedemergencystrap
IStraphooks
JRetainerforhandcontrol(accessory)
KHandcontrol
1586747-F5

Invacare®Robin®
3Setup
3.1Installingtheceilinghoisttothe
railsystem
Robin®requiresatrolley,guidingtheceilinghoistinthe
railsystem.Robin®Moverhasthetrolleybuilt-inandcan
beinstalleddirectlytotherailsystem.
3.1.1InstallingRobin®
Tools:4mmAllenkey;17mmsocketwrench
1.Toinstallthetrolley,removetheendstopthatis
attachedtotherailsystem.
Insomecountries/localareas,thereisa
demandfordoublesecuringoftheendstops.
Ifanextrasecuringscrewisinstalled,remove
thisscrewrst.
2.Insertthetrolleyintotherail(nomatterwhichway,
asthetrolleyissymmetric).
3.Re-inserttheendstop.
Insomecountries/localareas,thereisa
demandfordoublesecuringoftheendstops.
Ifanextrasecuringscrewisrequired,install
thisscrew.SeealsoEndStop.
4.LocatethehoisttrolleyattheØ32mmroundrecess
intherail.
5.Liftthehoistandpushthesuspensionpinthrough
thetrolleyopening.
6.Turnthehoistby90degreestoxitinthetrolley.
7.Connectthehandcontrol.
8.Adjustthelengthoftheemergencystop/loweringcord
towithintheuser’sreach.
Ifthereisexcessiveresistance,orifthetrolley
unintentionallyrollsbyitselfduetoimbalancein
therailsuspensions,adjustthefrictionbrakeusing
a4mmAllenkey.
3.1.2InstallingRobin®Mover
Thetrolleyisbuilt-inonthehoist,andcanthereforenot
bepreinstalledintherail.
Tools:4mmAllenkey;17mmsocketwrench
1.Removetheendstop.
2.Insertthewheelsofthehoistintotherail.
Thedirectionthehoistfacesdoesnotmatter
duringinstallation.
3.Installtheendstop.
Tightentheboltto30Nm.
61586747-F

Setup
4.Iftoomuchresistanceisexperiencedwhenthe
hoistispulled,orthehoistmovestoofreelyand
unintentionally,adjustthefrictionbrake.
5.Connectthehandcontrol.
6.Adjustthelengthoftheemergencystop/loweringcord
towithintheuser’sreach.
1586747-F7

Invacare®Robin®
4Maintenance
4.1ChargingtheBattery
Ifthechargestatusbecomeslow,anaudibleindicator
soundsandtheindicatorlamponthebottomoftheceiling
hoistashes(seealso7.2Indicatorlightandaudiosignal,
page22).Whenthishappens,thereisusuallysufcient
powertolowerthepatient.
Itisnotpossibletousethehoistwhilethebattery
ischarging.
1.Finishthecurrentliftinprogress
Ifthecurrentliftinprocessdischargesthebattery
completely,anexternalbackupbatterymaybeused
totemporarilypowerthelift.SeeUsingtheexternal
back-upbattery.
2.Movetheceilinghoisttothechargingstation.
3.Assurethatthehandcontrolandchargingstationare
cleananddrybeforecharging
4.Placethehandcontrolintothechargingstation.
Ayellowindicatorlamponthechargerindicates
thehandcontrolisconnected.Theindicatorlamp
illuminatesredwhilecharging.
5.Whenfullycharged,theindicatorlamponthecharger
turnsgreen.
Aslongastheceilinghoistisnotinuse,leavethe
handcontrolinthechargingstation.
6.Tousetheceilinghoist,removethehandcontrolfrom
thecharger.
Keepingthebatterieschargedguaranteeshoist
functionalityandmaintainsthebatterytoensure
alonglifetime.
Iftheaudibleindicatorbeepsandtheblue
indicatoronthehoistashesafterthehoisthas
beenfullychargedandonlybeeninuseforashort
periodoftime,thebatterymayneedexerciseor
replacement.See4.2BatteryMaintenance,page
8.
Iftheceilinghoistwillnotbeusedformorethan
4weeks,Invacarerecommendsdisconnectingthe
chargerandpullingtheemergencystop.
Thechargerisconnectedtothemainswithamains
plug.Makesurethatthemainsplugisaccessible
andcanbeunpluggedifrequired.
4.2BatteryMaintenance
Iftheaudibleindicatorbeepsandtheblueindicatoron
thehoistashesafterthehoisthasbeenfullychargedand
onlybeeninuseforashortperiodoftime,thebattery
mayneedtobeexercised.
Toenablethebatterytochargefully,thebatteryshould
beexercisedfromtimetotime.
Followingalongperiodofstorage,itcouldalsobe
necessarytoexercisethebattery.
Itisalsosuggestedthatthebatteryisexercisedin
situationswherethehoistisusedinfrequently,and/or
wherethehandcontrolisplacedinthechargerforlong
periodsoftime.Inthissituation,therewillalwaysbe
capacityenoughforafewlifts,butwerecommendto
exercisethebatteryassoonaspossibleafterwards.
Exerciseofthebatterycanbedonebychargingand
dischargingthehoistcompletelyseveraltimes.
1.ChargethebatteryuntiltheLEDturnsgreen.
2.Removethehandcontrolfromthecharger.
3.Raiseandlowerthestrapswithaloadforoneminute.
4.Waittenminutes.
5.RepeatSteps3–4untilthebatteryiscompletely
discharged.
Continuethisprocessaftertheaudiblealert
soundsandthebluelightashes,indicating
thebatteryislow.
6.RepeatSteps1–5twotothreetimes.
4.2.1StorageCharacteristics
Essentiallyallrechargeablebatterycellsgraduallydischarge
overtimewhethertheyareusedornot.Thiscapacity
lossistypicallyduetoslowparasiticreactionsoccurring
withinthecell.Assuch,thelossrate(self-dischargerate)
isafunctionofthecellchemistryandthetemperature
environmentexperiencedbythecell.Duetothe
temperaturesensitivityoftheself-dischargereaction,
relativelysmalldifferencesinstoragetemperaturemay
resultinlargedischargeswhicharedifcultorimpossible
toreverse.Cellandbatterystorageissuesofconcernto
mostapplicationdesignersrelateeithertothespeedwith
whichthecellslosetheircapacityafterbeingchargedor
theabilityofthecellstochargeanddischarge“normally”
afterstorageforsomeperiodoftime.Inbothsituations,
generalguidelinesdevelopedfornickel-cadmiumcellswork
acceptablyfornickel-metalhydridecells.
4.2.2StorageTemperature
Asalreadymentioned,theself-dischargereactionrate
increaseswithhighertemperatures.Prolongedstorage
ofthebatterymaterialdeterioratingfaster;leakage
performancewillalsodeteriorate,resultinginareduced
batterylifetime.Itisrecommendedthat,forlongstorage,
batteriesshouldbekeptatroomtemperatureorbelow
(0-30°Cor32–86°F).
4.2.3StorageTime
Asthebatterylosesenergyduringstorage,thevoltage
alsodrops.Ingeneral,thebatterycapacitylossdue
toself-dischargeduringstoragecanberecoveredby
recharging.Ifthebatteryisstoredforoversixmonths,it
81586747-F

Maintenance
isadvisabletocyclethebatteryseveraltimestoresume
thebatterycapacity.Usegoodinventorypractices(rstin,
rstout)toreducetimecellsspendinstorage.
4.2.4StorageHumidity
Leakageandrustingofmetalpartsareaccelerated
inhighhumidityenvironments,especiallythosewith
correspondinglyhightemperatures.Storageinhigh
humidityandhightemperaturesenvironmentisnot
recommended.
4.2.5CapacityRecovery
Innormalpractice,storedcellswillprovidefullcapacityon
therstdischargeafterremovalfromstorageandcharging
withstandardmethods.Cellsstoredforanextended
periodoratelevatedtemperaturesmayrequiremorethan
onecycletoattainpre-storagecapacities.Consultation
withthemanufacturerisrecommendedifprolonged
storageandrapidrestorationofcapacityisrequested.
1586747-F9

Invacare®Robin®
5Servicing
5.1ServiceInterval
Unlessotherwisestatedinlocalrequirements,servicemust
beperformedatleastevery12monthsandaccordingto
theServiceInspectionChecklist.Whenperformingannual
orregularservice,allpartsdesignedtocarryloadmust
be,asaminimum,testedwithmaximumload.Allsafety
featuresmustbecheckedaccordingtoISO10535.
Thefrequencyofinspectionmustbeincreased,ifthe
productiscontinuouslyexposedtohighhumidity,high
condensationandcorrosives(e.g.chlorineorammonia
gases),topreventproductimpairment.
5.1.1LOLERStatement
TheUKHealthandSafetyExecutive’sLiftingOperations
andLiftingEquipmentRegulations1998,requireany
equipmentthatisusedintheworkplacetoliftaloadbe
subjecttosafetyinspectiononasixmonthlybasis.Please
refertotheHSEwebsiteforguidancewww.hse.gov.uk.
Thepersonresponsiblefortheequipmentmustensure
adherencetoLOLERregulations.
5.2Tighteningtorques
NOTICE!
Donotovertightenthemountinghardwareas
thismightcausedamagetotheproduct.
Ifnototherwisestatedinthespecicinstructionsthe
followingguidelinesapply:
ThreadTighteningtorqueinNm±10%
M43Nm
M56Nm
M610Nm
M825Nm
M1049Nm
M1280Nm
M14120Nm
M16180Nm
101586747-F

Servicing
5.3PeriodicInspectionChecklist|EC-TrackSystem,GantryandRobin
InaccordancewithISO10535.
CAUTION!
Riskofinjuryanddamagetoproperty
FailuretoensureanadequatePeriodicInspectionoftheproductcancompromisethesafetyofpeopleand
property.
–Aperiodicinspectionoftheproductmustbeperformedatleastevery12monthsunlessotherwisestated
inlocalrequirements.
–Thefrequencyofinspectionmustbeincreasediftheproductiscontinuouslyexposedtohighhumidity,high
condensationandcorrosives(e.g.,chlorineorammoniagases),topreventproductimpairment.
–InspectionsMUSTbeperformedbyaqualiedpersonwhoisacquaintedwiththedesign,useandcareof
theproduct.
–TheinspectionrecordMUSTberecordedinthelogbookandreportedtotheowner.
IstheEC-Trackontheinstallation?
□Yes(Completethefollowingsection):
TheInvacareEC-TrackSysteminstallationlabelshowsthefollowinginformation:
MaximumSWLInstallationDate
LabelNumber(LN)
□No(Proceedto2.Checkpoints|Robin).
1.Checkpoints|EC-TrackandGantryü
û
Comments
1.1Theinstallationlabelispresent,visibleandreadable.
1.2Allconnectionpoints,bracketstostructurearetightenedwith
recommendedtorque.
Retighten,ifnecessary(ifNOTaccessiblepleaseseepoint1.21onloadtest).
1.3Allconnectionpoints,bracketstorailsystemaretightenedwith
recommendedtorque.IfthesystemistheGantry,alltheconnectionsare
tightenedwithrecommendedtorque.
Retighten,ifnecessary(ifNOTaccessiblepleaseseepoint1.21onloadtest).
1.4Allrailendsaresecuredwithendstops,sufcientlytightened.
Retighten,ifnecessary.
1.5Endstopsdon’tshowanysignofdamage,wearand/ordeformation.
1.6Bracketsdon’tshowanysignofdamage,wearand/ordeformation.If
thesystemisGantry,connectionsdon’tshowanysignofdamage,wear
and/ordeformation.
1.7Trolleysdon’tshowanysignofdamage,wearand/ordeformation.
1.8Thetrolley(andifapplicable,traversetrolleys)runsmoothlyandsilently
intheentiretracksystem.
1.9Checkandadjustifrequiredthetrolleyfrictionbrake.
1.10EndCoversareassembled(Ifapplicable).
1.11Railsystemswithtrackconnections:Theconnectionsarealigned.
Re-align,ifneeded.
TransitCoupling/TrackSwitch(ifapplicable)
1.12LockxturesallOK(securetotracking,eachclawmovesindependently,
correctlyalignedwithtrackingslots,noobstructionstopreventcorrect
function,safetyplateistted).
1.13Checktraversetrolleymountingxtures.
1586747-F11

Invacare®Robin®
1.Checkpoints|EC-TrackandGantryü
û
Comments
1.14Thetrackingisaligned.
Re-align,ifneeded.
1.15Thegapbetweenthetrackandthetransitcoupling/trackswitch
ismax.3mm.
1.16Functionoftransitcoupling/lockxtureOK(10times—disable
left/rightclawx5).
1.17Functiontestperformedunderloadthroughthetrackswitchofthe
system(5cycleswiththemaximumSWL).
1.18Inlayplateistted(LandMrail).
Loadtest
1.19Thetracksystemisleveledandallxingsaresufcientlytightened
beforecarryingoutaloadtest.
1.20Ifallwallandceilingbracketsareaccessible,andsufcientlysecureda
loadtestmustbeperformedwiththemaximumSWL(200kg).Theload
mustbepassedthroughtheentirerailsystem.
1.21IfallwallandceilingbracketsareNOTaccessiblealoadtestmustbe
performedwith300kg–1,5×maximumSWL(200kg).
Thistestmusttakeaminimumof20minutes.Theloadmustbesuspended
undereachbracket/xingpointandpassedthroughtheentirerailsystem.
1.22Therailsystemremainsthesameheightaftertheloadtest.
1.23Therailsystemremainsleveledaftertheloadtest.
1.24Placealabelwiththedatefornextinspection(MM-YYYY)ontheTracks.
LabelExample:
DateforNextInspection
IsRobinhoistassembledontheEC-Track?
□Yes(Completethefollowingsection).
□No(Skiptothe3.FinalStepsandmakesuretocheckthehoist’smanufacturerInstructions/InstallationManual).
2.Checkpoints|Robinü
û
Comments
2.1ProductLabelispresentandlegible(writeSNonthecommentssection).
2.2ThehoistismarkedwiththemaximumSWL.
2.3Upswitchesworkcorrectly.
2.4Downswitchesworkcorrectly.Loosestrapfunctionworkscorrectly.
Checkadjustmentifitisnotworking.
2.5Endstopworkscorrectly.
Checkadjustmentifitisnotworking.
2.6Theemergencystopandresetworkcorrectly.
2.7Theemergencyloweringfunctionandresetworkcorrectly.
2.8Theemergencyloweringendstopswitchoperatescorrectly.
2.9Thefulllengthofstraps(tapes)havenosignsofwear,frayingand/or
loosestitching.
2.10Checkiftheendstopstrapswitchisworkingcorrectly(viahand
control).
Adjustifnecessary.
121586747-F

Servicing
2.Checkpoints|Robinü
û
Comments
2.11Hooksandhooks’xation(screwsandpins)doNOThavesignsof
wear/damagethatcouldendangerthelifting.
2.12Checksuspensionandcrosspin.
2.13SteelandplasticgearwheelsdoNOThavesignsofwearanddamage.
Ifgearwheelsaredry,applygearwheelgrease.
2.14Checktapeguidecylinders.
2.15Thehandcontrolisconnectedcorrectly.
2.16Thehandcontrolisfunctionalandingoodconditions.
ElectricalConnections
2.17Allcablesareintact.
2.18Nosignsofruptureoncablesandonisolation.
2.19Clampingandmechanicalfunctionofmicroswitchesworkcorrectly.
2.20Thechargerdoesnothavesignsofdamageandisfunctional.
2.21Theemergencyloweringendstopswitchworkscorrectly,ifapplicable.
LoadTest
2.22PerformafullliftingcyclewiththemaximumSWL(200kg).
Mustbeeffortlessandwithoutjarringsound.
2.23Stickalabelwiththedatefornextinspection(MM-YYYY)onthe
Robinhoist.
LabelExample:
DateforNextInspection
3.FinalStepsü
û
Comments
3.1TheownerhasallthenecessaryUserManuals.
Overallassessment
□Pass□Fail
Nosafetyorfunctionaldecienciesweredetected.Safetyorfunctionaldecienciesweredetected,and
correctiveactionsarerequired.
Comments:
Dateofnextinspection:______________________ServiceCompanyName:________________________
Inspectiondoneby:__________________________Date/Signature:_______________________________
1586747-F13

Invacare®Robin®
6Instructions
6.1Dismountingtheceilinghoist
6.1.1DismountingRobin®
Removetheceilinghoistfromthetrolley
1.Liftthehoistslightlyandpushthesuspensionpinout
ofitsholderinthetrolley.
2.Turnthehoistby90degreesandpullitoutofthe
trolley.
Removethetrolleyfromtherail
1.Removetheendstop.
2.Slidethetrolleyoutoftherail.
6.1.2DismountingRobin®Mover
1.Pulltheemergencystraptopreventaccidental
activationoftheceilinghoistafterithasbeen
dismountedfromtherail.
2.Removetheendstop.
3.Slidethewheelsofthehoistoutoftherail.
4.Installtheendstop.
Tightentheboltto30Nm.
5.Ifremovingthehoistfromtherailmotor,performthe
followingsteps:
Whenreplacingthebatteryorperforming
service,itisalsonecessarytoremovethehoist
fromtherailmotor.
a.Removethescrewssecuringtheplasticshellsfrom
therailmotor.
b.Pulltheplasticshellsawayfromeachotherto
removethemfromtherailmotor.
c.RemovetheM6screwsecuringtherailmotorto
thehoist.
d.Separatetherailmotorfromthehoist.
141586747-F

Instructions
NOTICE!
Itispossibletoremovethehoistfromtherail
motorwithoutremovingtherailmotorfrom
therailsystem.Toavoiddamagetothehoist:
–Alwayssupportthehoistwhenremovingthe
M6screw.
6.2Replacingthehandcontrol
1.SlideandholdlockingleverAawayfromtheaperture
C.
2.PulltheplugBoutoftheaperture.
3.Insertplugofthenewhandcontrolintoaperture.
Makesure,theplugisinthecorrectorientationwith
theslotupwards(seeimage).
4.ReleaseleverA,sothatthegateclosesandholdthe
plugintheaperture.
6.3Removingthehoistcover
Beforeremovingthehoistcover,pulltheredemergency
straptoturnoffthehoistandremovethehoistfromthe
tracksystem.Referto:
•6.1Dismountingtheceilinghoist,page14
Tools:SlottedScrewdriver
1.RemoveprotectioncapsA.Usengersor,ifrequired,
useascrewdrivercarefully.
2.UntightenscrewsB,usingascrewdriver.
3.RemovethecoverCfromthehoist.
Toclosethehoistcover,tightenthescrewsandattach
theprotectioncapsagain.
6.4ReplacingStrapandHook
Assemblies
Tools:10mmsocketkey;5mmhex/Allenkey
1.Withtheceilinghoistinthetrack,lowerthestrapsto
theirlowestpointusingthehandcontrol.
2.Pulltheredemergencystraptoperformanemergency
stop.Donotperformemergencylowering.
3.Removehoistfromtrack.Referto6.1Dismounting
theceilinghoist,page14.
4.Removethecover.Referto6.3Removingthehoist
cover,page15.
5.Resettheemergencystopbypressingtheresetbutton.
6.CheckthatthestrapAiscompletelyunwoundas
shownintheimage.Ifnot,windthestrapsoutusing
theUP/DOWNbuttononthehandcontrol.
7.AlignthestrapretainingboltsBwiththeaperturein
thechassisusingtheUP/DOWNbuttononthehand
control.
8.Pulltheredemergencystrapagain.
9.Removestrapbolts,usinga10mmsocketkeyanda
5mmhex/Allenkey.
10.Removethestrapthroughguidecylinder.
11.Insertanewstrapthroughguidecylinderand
assembleusingthestrapretainingbolts(Torque:4
Nm).Makesurethatthenewstrapisfedoverthe
slackstrapswitchwire.
12.Re-mountthecover,re-assemblethehoisttothetrack
andresettheemergencystop.
1586747-F15

Invacare®Robin®
6.5Replacingthebattery
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
1.UnplugthewiresA.
2.RemovethebatterypackB.
3.Insertanewbatterypack.
UseonlyInvacarerecommendedbatteries.
4.PluginthewiresA.
5.Re-assemblethehoistandresettheemergencystop.
6.6ReplacingthePCB(PrintedCircuit
Board)
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
1.Removethebattery.Refertosteps1and2inchapter
6.5Replacingthebattery,page16.
2.RemoveallplugsB,C,D,EandFfromthePCBA.
3.ReleasethePCBAfromtheretainingholdersby
gentlypressingdownthelockingclipsandleveringthe
PCBslightlyawayfromthechassisplate.
4.LiftthePCBuptoremove.
5.PlacethenewPCBintothechassisandpressitslightly
againstthechassisplateuntiltheretainingholders
snapintoplace.
6.ConnecttheplugsB,C,D,EandFtothenewPCB.
7.Re-insertbattery,re-assemblethehoistandresetthe
emergencystop.
6.7Replacingthefuse
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
1.Removethehandcontrol.Refertochapter6.2
Replacingthehandcontrol,page15
2.Removethebattery.Refertosteps1to3inchapter
6.5Replacingthebattery,page16.
161586747-F

Instructions
3.GentlypullthefuseAstraightoutawayfromthe
holderB.
4.Insertnewfuse.
Makesureonlyafusewithcorrectrating10A
250Vslowblowisused.
5.Re-insertbattery,re-assemblethehoist,insertthe
handcontrolandresettheemergencystop.
6.8Adjustingthesolenoiduntilthe
hoisttraverses
Robin®Moveronly.
4mmAllenkey;7mmspanner
1.Pulltheredemergencystrap.
2.Withtheceilinghoistremainingonthetrack,remove
bothplasticshells:
a.Removethescrewssecuringtheplasticshellsfrom
therailmotor.
b.Pulltheplasticshellsawayfromeachotherto
removethemfromtherailmotor.
3.Usingacloth,protectthesolenoidplungerwhilst
clampingwithgripsatthesametime.
Usinga7mmspannerraisethenutAbyturning
anti-clockwise2completeturns.
4.Fortesting,restrainthehoistwithonehandwhilst
pressingtheLeftorRightbuttononthehandcontrol.
Thereshouldbegoodcontactbetweenthewhite
drivewheelandtheundersideofthetrack.Ifnot,
repeatstep3.
5.Reassembletheplasticshells.Ensurethecorrect
orientation,withclearancefortheplateabovethe
solenoidtomoveupanddownfreely.Seeimages
instep2.
6.9AdjustingtheStrapSwitches
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
2mmAllenkey
Referencestotheemergencyloweringendstop
switchareexclusivelyapplicabletonewerproduct
models.
1.Placethehoistonasurface(suchasthecornerofa
table)sothatthehoistissupportedyetthestraps
andhandcontrolarefreehanging.Ensurethehoistis
safeandcannotslip/fallofthetable.
2.LocatetheloosestrapswitchA.Visuallycheckifthere
isclearancebetweencolletCandthechassis.
E
A
C
G
a.Ifnot:whilstretainingthegeometryoftheslack
strapwireEandthecolletarm,loosenthecollet’s
grubscrewGwitha2mmAllenkey.
b.Createclearancebetweencolletandchassis.
c.EnsuretheslackstrapwireEiscenteredbetween
bothchassis’plates.Applythreadlockand
retightenthecollet’sgrubscrewG.
1586747-F17

Invacare®Robin®
3.LocatetheemergencyloweringendstopswitchB.
VisuallycheckifthereisclearancebetweencolletD
andthechassis.
F
B
H
D
a.Ifnot:whilstretainingthegeometryofthe
emergencyloweringendstopstrapwireFandthe
colletarm,loosenthecollet’sgrubscrewHwith
a2mmAllenkey.
b.Createclearancebetweencolletandchassis.
c.Ensuretheemergencyloweringendstopstrapwire
Fiscenteredbetweenbothchassis’plates.Apply
threadlockandretightenthecollet’sgrubscrewH.
4.Testboththeloosestrapandemergencyloweringend
stopstrapfunctions.Refer,respectively,tochapters
7.3CheckingLooseStrapFunction,page22and7.4
CheckingEmergencyLoweringEndStopStrapFunction,
page22.Thesetestscanbecarriedoutwiththe
hoistremainingonthetable.Ifthefaultisrectied,
re-assemblethehoist.Ifnot,continuewithstep5.
5.Adjusttensionontheslackstrapwire:
E
F
I
C
G
J
A
a.LoosenthecolletgrubscrewGwitha2mmAllen
key.NotethespringJwillnowpullthecolletarm
Cagainsttheswitchsoitisopencircuit.
b.LiftthestrapIofftheslackstrapwireEandlift
uptheslackstrapwire.Conrmtheemergency
loweringendstopstrapwireFisnotdisplaced
duringthisprocedure.
c.EnsuretheslackstrapwireEiscenteredbetween
bothchassis’plates.Applythreadlockand
retightenthecolletgrubscrewG.
6.Adjusttensionontheemergencyloweringendstop
strapwire:
F
I
H
B
a.LoosenthecolletgrubscrewHwitha2mmAllen
key.
b.Lifttheemergencyloweringendstopstrapwire
FoffthestrapI.
c.Ensuretheemergencyloweringendstopstrapwire
Fiscenteredbetweenbothchassis’plates.Apply
threadlockandretightenthecolletgrubscrewH.
181586747-F

Instructions
7.Testboththeloosestrapandemergencyloweringend
stopstrapfunctions.Refer,respectively,tochapters
7.3CheckingLooseStrapFunction,page22and7.4
CheckingEmergencyLoweringEndStopStrapFunction,
page22.Thesetestscanbecarriedoutwiththehoist
remainingonthetable.
8.Ifthefaultisrectied,re-assemblethehoistandreset
theemergencystop.
1586747-F19

Invacare®Robin®
6.10ReplacingtheTwinSpeedSwitch
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
T10TorxScrewdriver
1.Placethehoistonasurface(suchasthecornerofa
table)sothatthehoistissupportedyetthestraps
andhandcontrolarefreehanging.Ensurethehoistis
safeandcannotslip/falloffthetable.
2.RemovethetwoyellowcablesAfromthetwinspeed
switchB.
3.RemovethetwoscrewsC.
4.AttachthenewtwinspeedswitchwithscrewsC.
ConnecttheyellowcablesA.Ensure,theyare
connectedtothebottomandtopterminals.
5.Re-assemblethehoistandresettheemergencystop.
6.11ReplaceContactDiscforRobin®
Mover
NOTICE!
StaticelectricitycandamagethePCBsinside
thehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.
(Referto6.1Dismountingtheceilinghoist,
page14)
–Removethecoverfromthehoist.(Referto
6.3Removingthehoistcover,page15)
–Ananti-staticmatmustbeusedwhen
workinginsidetheceilinghoist.
Screwdriver
1.RemovethecabletieA.
2.RemovethecontactdisccablesBfromtheMover
PCB,usingaterminalscrewdriver.Notebrowncable
topandbluecablebottom.
Feedthecablesthroughthechassisplate.
3.Carefullyseparateandremovethecompletecontact
discCfromthesuspensionbaseDbyreleasingthe
self-adhesivetape.
4.Remove,cleanofftheremainsoftheselfadhesive
tape.
5.FitthenewselfadhesivetapeEandthenewcontact
discC.
6.FeedthecablesBthroughthechassisplateand
connectthemtotheMoverPCB.
7.Re-assemblethehoistandresettheemergencystop.
201586747-F