Invacare Robin User manual

Invacare®Robin™
Robin™,RobinMover™
enCeilingHoist
ServiceManual..............................3
daLøftemotor
Servicemanual...............................33
frLève-personnesurrail
Manueldemaintenance......................65
itSollevatoreasoffitto
Manualeperlamanutenzione.................99
nlPlafondlift
Servicehandleiding...........................133
noTakmontertløfter
Servicehåndbok.............................165
svTaklyft
Servicemanual...............................197
DEALER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualifiedtechnician.

©2015Invacare®Corporation
Allrightsreserved.Republication,duplicationormodificationinwholeorinpartisprohibitedwithout
priorwrittenpermissionfromInvacare.Trademarksareidentifiedby™and®.Alltrademarksare
ownedbyorlicensedtoInvacareCorporationoritssubsidiariesunlessotherwisenoted.
HiltiisaregisteredtrademarkofHiltiCorporation.
fischerisaregisteredtrademarkoffischerfixingsUKLtd.
LoctiteisaregisteredtrademarkofHenkelCorporation.
SPAXisaregisteredtrademarkofSPAXInternationalGmbH&Co.

Contents
1General........................................4
1.1Aboutthismanual..............................4
1.2Safetyinformation..............................4
2Components....................................5
2.1Mainpartsoftheceilinghoist......................5
2.2Accessories...................................5
2.3Spareparts...................................6
3Service.........................................7
3.1Installingtheceilinghoisttotherailsystem............7
3.1.1InstallingRobin..............................7
3.1.2InstallingRobinMover.........................8
3.2Dismountingtheceilinghoist......................9
3.2.1DismountingRobin™.........................9
3.2.2DismountingRobinMover™....................10
3.3Replacingthehandcontrol........................12
3.4Removingthehoistcover.........................12
3.5ReplacingStrapandHookAssemblies................12
3.6Replacingthebattery............................13
3.7ReplacingthePCB(PrintedCircuitBoard).............14
3.8Replacingthefuse..............................15
3.9Adjustingthesolenoiduntilthehoisttraverses.........15
3.10AdjustingLooseStrapSwitch.....................16
3.11ReplacingtheTwinSpeedSwitch..................18
3.12ReplaceContactDiscforRobinMover™............18
4Maintenance....................................20
4.1ChargingtheBattery............................20
4.2BatteryMaintenance............................20
4.2.1StorageCharacteristics........................21
4.2.2StorageTemperature.........................21
4.2.3StorageTime...............................21
4.2.4StorageHumidity............................21
4.2.5CapacityRecovery...........................22
4.3LOLERStatement..............................22
4.4SafetyInspectionChecklist........................23
5Troubleshooting.................................24
5.1TroubleshootingTable...........................24
5.2Indicatorlightandaudiosignal.....................26
5.3CheckingLooseStrapFunction.....................26
5.4CheckingTwinSpeedFunctionality..................26
5.5TakingVoltageReadings..........................27
6Technicaldata...................................29
6.1Therailsystem................................29
6.2Dimensionsandweight..........................29
6.3ElectricalSystem...............................30
6.4Environmentalconditions.........................30
6.5Electromagneticcompliance(EMC)information.........31
6.5.1Guidanceandmanufacturer’sdeclaration...........31

Invacare®Robin™
1General
1.1Aboutthismanual
Thisservicemanualcontainsinformationaboutassembly,adjustment
andadvancedmaintenanceoftheproduct.Inordertoensuresafety
whenhandlingtheproduct,readthemanualcarefullyandfollowthe
safetyinstructions.
Forpre-saleanduserinformation,pleaseseetheusermanual.Find
theusermanualonInvacare’swebsiteorcontactyourInvacare
representative(seeaddressesattheendofthismanual).
Symbolsinthismanual
Inthismanual,hazardsareindicatedbysymbols.Thesymbolsare
accompaniedbyasignalwordthatindicatestheseverityoftherisk.
WARNING
Indicatesahazardoussituationthatcouldresultin
seriousinjuryordeathifitisnotavoided.
CAUTION
Indicatesahazardoussituationthatcouldresultin
minororslightinjuryifitisnotavoided.
IMPORTANT
Indicatesahazardoussituationthatcouldresultin
damagetopropertyifitisnotavoided.
TipsandRecommendations
Givesusefultips,recommendationsandinformation
forefficient,trouble-freeuse.
Givesinformationabouttherequiredtools.
ThisproductcomplieswithDirective93/42/EEC
concerningmedicaldevices.Thelaunchdateofthis
productisstatedintheCEdeclarationofconformity.
1.2Safetyinformation
WARNING!
Theproceduresinthisservicemanual,mustbe
performedbyaspecializeddealerorqualified
servicetechnician.
–Donothandlethisproductoranyavailableoptional
equipmentwithoutfirstcompletelyreadingand
understandingtheseinstructionsandanyadditional
instructionalmaterialsuchasusermanuals,installation
manualsorinstructionsheetssuppliedwiththis
productoroptionalequipment.
Theinformationcontainedinthisdocumentissubjectto
changewithoutnotice.
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Components
2Components
2.1Mainpartsoftheceilinghoist
Robin™RobinMover™
AConnectionforhandcontrol
BControlbuttonUP
CDirectionalarrowsonRobinMover™
DControlbuttonDOWN
EConnectionforexternalback-upbattery
FIndicatorlight
GLiftingstraps
HRedemergencystrap
IStraphooks
JRetainerforhandcontrol(accessory)
KHandcontrol
2.2Accessories
CAUTION!
Compatibilityofslingsandhangerbars/strap
hooks
Invacare®usesa"LoopandCoatHangerBar/Strap
HookSystem"asdomanyothermanufacturers.
Thereforeothersuitablepatienttransfersystems(slings),
manufacturedbyothercompanies,canbeusedonthe
Invacarepatientliftrangeaswell.
Howeverwedorecommend:
–Ariskassessmentisalwaystobecarriedoutbya
professionalpriortoissuingliftingequipment.Itis
importantthattheTask,Individual,Load,Environment
andEquipmentareconsideredintheriskassessment.
–Alwayschoosetheslingdesignandsizeaccordingto
thepatient’sweight,sizeandphysicalabilitywhilst
consideringthetypeoftransfertobecarriedout.
–Doonlyuseslingsthataresuitablefora"Loopand
CoatHangerBar/StrapHookSystem".
–Donotuseslingsfor"KeyholeHangerBar"orfor
"TiltingFrameHangerBar"designs.
Availableaccessories
•2-and4-pointhangerbarincludingflexiscopeversion
•Stretcherforhorizontallift
•Scaleincludinghangerbar
•Holderforhandcontrol
•24Vcharger
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•Chargerset(24Vchargerandholderforhandcontrol)
•Extensionstrapsandextensioncablesforhandcontrol
•Externalback-upbattery
•Chargerforexternalback-upbattery
•Slingmodelsfor“LoopandCoatHangerBarSystem”:
–Fullbodysupportslings–withoutheadsupport
–Fullbodysupportslings–withheadsupport
–Slingsfordress/toileting–withorwithoutheadsupport
–Slingsforamputee
–Slingsforwalkingtraining
2.3Spareparts
AnelectronicsparepartscatalogueisavailableonInvacare’swebsite.
Ifyoudon’thaveaccess,contactyourInvacarerepresentative
(seeaddressesattheendofthismanual)foraprintedspareparts
catalogue.
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3Service
3.1Installingtheceilinghoisttotherailsystem
Robin™requiresatrolley,guidingtheceilinghoistintherailsystem.
RobinMover™hasthetrolleybuilt-inandcanbeinstalleddirectly
totherailsystem.
3.1.1InstallingRobin
Tools:4mmAllenkey;17mmsocketwrench
1.Toinstallthetrolley,removetheendstopthatisattachedto
therailsystem.
Insomecountries/localareas,thereisademandfor
doublesecuringoftheendstops.Ifanextrasecuring
screwisinstalled,removethisscrewbefore.
2.Insertthetrolleyintotherail(nomatterwhichway,asthe
trolleyissymmetric).
3.Re-inserttheendstop.
Insomecountries/localareas,thereisademandfor
doublesecuringoftheendstops.Ifanextrasecuring
screwisrequired,installthisscrew.SeealsoEndStop.
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Invacare®Robin™
4.LocatethehoisttrolleyattheØ32mmroundrecessintherail.
5.Liftthehoistandpushthesuspensionpinthroughthetrolley
opening.
6.Turnthehoistby90degreestofixitinthetrolley.
7.Connectthehandcontrol.
8.Adjustthelengthoftheemergencystop/loweringcordtowithin
theuser’sreach.
Ifthereisexcessiveresistance,orifthetrolleyunintentionally
rollsbyitselfduetoimbalanceintherailsuspensions,adjust
thefrictionbrakeusinga4mmAllenkey.
3.1.2InstallingRobinMover
Thetrolleyisbuilt-inonthehoist,andcanthereforenotbepre
installedintherail.
Tools:4mmAllenkey;17mmsocketwrench
1.Removetheendstop.
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2.Insertthewheelsofthehoistintotherail.
Thedirectionthehoistfacesdoesnotmatterduring
installation.
3.Installtheendstop.
Tightentheboltto30Nm.
4.Iftoomuchresistanceisexperiencedwhenthehoistispulled,
orthehoistmovestoofreelyandunintentionally,adjustthe
frictionbrake.
5.Connectthehandcontrol.
6.Adjustthelengthoftheemergencystop/loweringcordtowithin
theuser’sreach.
3.2Dismountingtheceilinghoist
3.2.1DismountingRobin™
Removetheceilinghoistfromthetrolley
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Invacare®Robin™
1.Liftthehoistslightlyandpushthesuspensionpinoutofits
holderinthetrolley.
2.Turnthehoistby90degreesandpullitoutofthetrolley.
Removethetrolleyfromtherail
1.Removetheendstop.
2.Slidethetrolleyoutoftherail.
3.2.2DismountingRobinMover™
1.Pulltheemergencystraptopreventaccidentalactivationofthe
ceilinghoistafterithasbeendismountedfromtherail.
2.Removetheendstop.
3.Slidethewheelsofthehoistoutoftherail.
4.Installtheendstop.
Tightentheboltto30Nm.
5.Ifremovingthehoistfromtherailmotor,performthefollowing
steps:
Whenreplacingthebatteryorperformingservice,itis
alsonecessarytoremovethehoistfromtherailmotor.
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a.Removethescrewssecuringtheplasticshellsfromtherail
motor.
b.Pulltheplasticshellsawayfromeachothertoremovethem
fromtherailmotor.
c.RemovetheM6screwsecuringtherailmotortothehoist.
d.Separatetherailmotorfromthehoist.
CAUTION!
Riskofdamage
Itispossibletoremovethehoistfromtherailmotor
withoutremovingtherailmotorfromtherailsystem.
Toavoiddamagetothehoist:
–AlwayssupportthehoistwhenremovingtheM6
screw.
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Invacare®Robin™
3.3Replacingthehandcontrol
1.SlideandholdlockingleverAawayfromtheapertureC.
2.PulltheplugBoutoftheaperture.
3.Insertplugofthenewhandcontrolintoaperture.Makesure,
theplugisinthecorrectorientationwiththeslotupwards(see
image).
4.ReleaseleverA,sothatthegateclosesandholdtheplugin
theaperture.
3.4Removingthehoistcover
Beforeremovingthehoistcover,pulltheredemergencystraptoturn
offthehoistandremovethehoistfromthetracksystem.Referto:
•3.2Dismountingtheceilinghoist,page9
Tools:Screwdriver,slotted
1.RemoveprotectioncapsA.Usefingersor,ifrequired,usea
screwdrivercarefully.
2.UntightenscrewsB,usingascrewdriver.
3.RemovethecoverCfromthehoist.
Toclosethehoistcover,tightenthescrewsandattachtheprotection
capsagain.
3.5ReplacingStrapandHookAssemblies
Tools:10mmsocketkey;5mmhex/Allenkey
1.Withtheceilinghoistinthetrack,lowerthestrapstotheir
lowestpointusingthehandcontrol.
2.Pulltheredemergencystraptoperformanemergencystop.Do
notperformemergencylowering.
3.Removehoistfromtrack.Referto3.2Dismountingtheceiling
hoist,page9.
4.Removethecover.Referto3.4Removingthehoistcover,page
12.
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5.Resettheemergencystopbypressingtheresetbutton.
6.CheckthatthestrapAiscompletelyunwoundasshowninthe
image.Ifnot,windthestrapsoutusingtheUP/DOWNbutton
onthehandcontrol.
7.AlignthestrapretainingboltsBwiththeapertureinthechassis
usingtheUP/DOWNbuttononthehandcontrol.
8.Pulltheredemergencystrapagain.
9.Removestrapbolts,usinga10mmsocketkeyanda5mm
hex/Allenkey.
10.Removethestrapthroughguidecylinder.
11.Insertanewstrapthroughguidecylinderandassembleusingthe
strapretainingbolts(Torque:4Nm).Makesurethatthenew
strapisfedovertheslackstrapswitchwire.
12.Re-mountthecover,re-assemblethehoisttothetrackand
resettheemergencystop.
3.6Replacingthebattery
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
1.UnplugthewiresA.
2.RemovethebatterypackB.
3.Insertanewbatterypack.
UseonlyInvacarerecommendedbatteries.
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Invacare®Robin™
4.PluginthewiresA.
5.Re-assemblethehoistandresettheemergencystop.
3.7ReplacingthePCB(PrintedCircuitBoard)
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
1.Removethebattery.Refertosteps1and2inchapter3.6
Replacingthebattery,page13.
2.RemoveallplugsB,C,D,EandFfromthePCBA.
3.ReleasethePCBAfromtheretainingholdersbygentlypressing
downthelockingclipsandleveringthePCBslightlyawayfrom
thechassisplate.
4.LiftthePCBuptoremove.
5.PlacethenewPCBintothechassisandpressitslightlyagainst
thechassisplateuntiltheretainingholderssnapintoplace.
6.ConnecttheplugsB,C,D,EandFtothenewPCB.
7.Re-insertbattery,re-assemblethehoistandresettheemergency
stop.
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3.8Replacingthefuse
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
1.Removethehandcontrol.Refertochapter3.3Replacingthe
handcontrol,page12
2.Removethebattery.Refertosteps1to3inchapter3.6
Replacingthebattery,page13.
3.GentlypullthefuseAstraightoutawayfromtheholderB.
4.Insertnewfuse.
Makesureonlyafusewithcorrectrating10A250V
slowblowisused.
5.Re-insertbattery,re-assemblethehoist,insertthehandcontrol
andresettheemergencystop.
3.9Adjustingthesolenoiduntilthehoist
traverses
RobinMover™only.
4mmAllenkey;7mmspanner
1.Pulltheredemergencystrap.
2.Withtheceilinghoistremainingonthetrack,removeboth
plasticshells:
a.Removethescrewssecuringtheplasticshellsfromtherail
motor.
b.Pulltheplasticshellsawayfromeachothertoremovethem
fromtherailmotor.
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Invacare®Robin™
3.Usingacloth,protectthesolenoidplungerwhilstclampingwith
gripsatthesametime.
Usinga7mmspannerraisethenutAbyturninganti-clockwise
2completeturns.
4.Fortesting,restrainthehoistwithonehandwhilstpressingthe
LeftorRightbuttononthehandcontrol.
Thereshouldbegoodcontactbetweenthewhitedrivewheel
andtheundersideofthetrack.Ifnot,repeatstep3.
5.Reassembletheplasticshells.Ensurethecorrectorientation,
withclearancefortheplateabovethesolenoidtomoveupand
downfreely.Seeimagesinstep2.
3.10AdjustingLooseStrapSwitch
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
2mmAllenkey
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1.Placethehoistonasurface(suchasthecornerofatable)sothat
thehoistissupportedyetthestrapsandhandcontrolarefree
hanging.Ensurethehoistissafeandcannotslip/fallofthetable.
2.LocatetheloosestrapswitchAandvisuallycheckifthereis
clearancebetweencolletCandchassis.
a.Ifnot:whilstretainingthegeometryoftheslackstrapwire
Bandcolletarm,loosenthecolletgrubscrewDwitha
2mmAllenkey.
b.Createclearancebetweencolletandchassis.
c.Retightenthecolletgrubscrew.
3.Testtheloosestrapfunction.Refertochapter5.3Checking
LooseStrapFunction,page26.Thistestcanbecarriedoutwith
thehoistremainingonthetable.
Ifthefaultisrectified,re-assemblethehoist.Ifnot,continue
withstep4.
4.Adjusttensionontheslackstrapwire:
a.LoosenthecolletgrubscrewDwitha2mmAllenkey.
NotethespringFwillnowpullthecolletarmCagainstthe
switchsoitisopencircuit.
b.LiftthestrapEofftheslackstrapwireBandliftupthe
slackstrapwire.
c.RetightenthecolletgrubscrewD.
5.Testtheloosestrapfunction.Refertochapter5.3Checking
LooseStrapFunction,page26.Thistestcanbecarriedoutwith
thehoistremainingonthetable.
6.Ifthefaultisrectified,re-assemblethehoistandresetthe
emergencystop.
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Invacare®Robin™
3.11ReplacingtheTwinSpeedSwitch
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
T10Torxscrewdriver
1.Placethehoistonasurface(suchasthecornerofatable)sothat
thehoistissupportedyetthestrapsandhandcontrolarefree
hanging.Ensurethehoistissafeandcannotslip/fallofthetable.
2.RemovethetwoyellowcablesAfromthetwinspeedswitchB.
3.RemovethetwoscrewsC.
4.AttachthenewtwinspeedswitchwithscrewsC.Connectthe
yellowcablesA.Ensure,theyareconnectedtothebottomand
topterminals.
5.Re-assemblethehoistandresettheemergencystop.
3.12ReplaceContactDiscforRobinMover™
CAUTION!
StaticelectricitycandamagethePCBsinsidethehoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthehoist.
–Removethehoistfromthetracksystem.(Referto3.2
Dismountingtheceilinghoist,page9)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page12)
–Ananti-staticmatmustbeusedwhenworkinginside
theceilinghoist.
Screwdriver
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1.RemovethecabletieA.
2.RemovethecontactdisccablesBfromtheMoverPCB,using
aterminalscrewdriver.Notebrowncabletopandbluecable
bottom.
Feedthecablesthroughthechassisplate.
3.CarefullyseparateandremovethecompletecontactdiscC
fromthesuspensionbaseDbyreleasingtheself-adhesivetape.
4.Remove,cleanofftheremainsoftheselfadhesivetape.
5.FitthenewselfadhesivetapeEandthenewcontactdiscC.
6.FeedthecablesBthroughthechassisplateandconnectthem
totheMoverPCB.
7.Re-assemblethehoistandresettheemergencystop.
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Invacare®Robin™
4Maintenance
4.1ChargingtheBattery
Ifthechargestatusbecomeslow,anaudibleindicatorsoundsandthe
indicatorlamponthebottomoftheceilinghoistflashes(seealso5.2
Indicatorlightandaudiosignal,page26).Whenthishappens,thereis
usuallysufficientpowertolowerthepatient.
Itisnotpossibletousethehoistwhilethebatteryischarging.
1.Finishthecurrentliftinprogress
Ifthecurrentliftinprocessdischargesthebatterycompletely,an
externalbackupbatterymaybeusedtotemporarilypowerthe
lift.SeeUsingtheexternalback-upbattery.
2.Movetheceilinghoisttothechargingstation.
3.Placethehandcontrolintothechargingstation.
Ayellowindicatorlamponthechargerindicatesthehandcontrol
isconnected.Theindicatorlampilluminatesredwhilecharging.
4.Whenfullycharged,theindicatorlamponthechargerturns
green.
Aslongastheceilinghoistisnotinuse,leavethehandcontrol
inthechargingstation.
5.Tousetheceilinghoist,removethehandcontrolfromthe
charger.
Keepingthebatterieschargedguaranteeshoistfunctionality
andmaintainsthebatterytoensurealonglifetime.
Iftheaudibleindicatorbeepsandtheblueindicatoronthe
hoistflashesafterthehoisthasbeenfullychargedandonly
beeninuseforashortperiodoftime,thebatterymayneed
exerciseorreplacement.See4.2BatteryMaintenance,page
20.
Iftheceilinghoistwillnotbeusedformorethan4weeks,
Invacarerecommendsdisconnectingthechargerandpulling
theemergencystop.
Thechargerisconnectedtothemainswithamainsplug.
Makesurethatthemainsplugisaccessibleandcanbe
unpluggedifrequired.
4.2BatteryMaintenance
Iftheaudibleindicatorbeepsandtheblueindicatoronthehoist
flashesafterthehoisthasbeenfullychargedandonlybeeninusefor
ashortperiodoftime,thebatterymayneedtobeexercised.
Toenablethebatterytochargefully,thebatteryshouldbeexercised
fromtimetotime.
Followingalongperiodofstorage,itcouldalsobenecessaryto
exercisethebattery.
Itisalsosuggestedthatthebatteryisexercisedinsituationswhere
thehoistisusedinfrequently,and/orwherethehandcontrolis
placedinthechargerforlongperiodsoftime.Inthissituation,there
willalwaysbecapacityenoughforafewlifts,butwerecommendto
exercisethebatteryassoonaspossibleafterwards.
Exerciseofthebatterycanbedonebycharginganddischargingthe
hoistcompletelyseveraltimes.
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