Invenco G6-400 User manual

G6-400 Installation Guide
DCV-00668 S2 R01
February 9, 2023
S2 Security Level Guide
No restrictions apply: customer-facing document.

DCV-00668 S2 R01 ii
Table of Contents
Table of Contents..................................................................................................................................ii
Chapter 1. Introduction.........................................................................................................................1
1.1. Product Model and Rating...............................................................................................1
1.2. Where Can the G6-400 be Installed? .............................................................................1
Chapter 2. Safety & Compliance Information.....................................................................................2
2.1. Preliminary Precautions..................................................................................................2
2.2. Safely Accessing a Fuel Pump .......................................................................................2
Evacuation and Barricading............................................................................................2
Total Electrical Shut-Off..................................................................................................2
Read the Manual.............................................................................................................2
2.3. Follow the Regulations....................................................................................................3
2.4. Replacement Parts..........................................................................................................3
2.5. Safety Symbols and Warning Words ..............................................................................3
2.6. Prevent Explosions and Fires .........................................................................................3
No Open Flames.............................................................................................................4
No Sparks - No Smoking.................................................................................................4
2.7. Working Alone.................................................................................................................4
Best Practice...................................................................................................................4
Safety First!.....................................................................................................................4
Installer Certification........................................................................................................4
2.8. Safety First: Working with Electricity...............................................................................5
2.9. Hazardous Materials .......................................................................................................5
2.10. In an Emergency.............................................................................................................5
2.11. Computer Programs and Documentation .......................................................................6
Chapter 3. Approvals............................................................................................................................7
3.1. European Directives........................................................................................................8
3.2. UK Conformity Assessed................................................................................................8
3.3. Australia and New Zealand Compliance.........................................................................9
3.4. FCC.................................................................................................................................9
3.5. Industry Canada Compliance Statements ......................................................................9
3.6. Hazardous Locations ....................................................................................................10
Chapter 4. Product Features..............................................................................................................11
4.1. Location of Features .....................................................................................................11
Chapter 5. Accessories.......................................................................................................................13
5.1. In the box.......................................................................................................................13
Consumables ................................................................................................................13
Chapter 6. Location of Mounting Points...........................................................................................14
Chapter 7. Installation.........................................................................................................................15
7.1. Installing a Brand New OPT..........................................................................................15
Chapter 8. Tools Required to Mount the G6-400..............................................................................19
8.1. Environment..................................................................................................................19
Chapter 9. Installing into a New Pump or Cabinet...........................................................................20
Chapter 10. Upgrading an Existing Invenco OPT............................................................................22
Chapter 11. Power Supply Considerations.......................................................................................23
Chapter 12. G6-400 Wiring..................................................................................................................24
12.1. Protective Earth.............................................................................................................24
12.2. Ethernet LAN.................................................................................................................24
12.3. DC Power Supply..........................................................................................................25

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Chapter 13. Main Power Supply Wiring ............................................................................................26
Chapter 14. Wiring Completion..........................................................................................................27
Chapter 15. First Power-Up................................................................................................................28
15.1. Normal Start-Up ............................................................................................................28
15.2. Edit Configuration..........................................................................................................29
Chapter 16. Tamper-Detection...........................................................................................................30
Chapter 17. Basic Maintenance .........................................................................................................31
17.1. Cleaning........................................................................................................................31
Chapter 18. How to Load Paper.........................................................................................................32
Chapter 19. Clearing a Paper Jam.....................................................................................................35
Chapter 20. Security Checks..............................................................................................................37
20.1. Built in Security..............................................................................................................37
20.2. Extra Security Checks...................................................................................................37
20.3. Escalation......................................................................................................................37
Security Checks ..................................................................................................................................38
20.4. Keypad..........................................................................................................................38
20.5. Card-Reader Slot and Contactless Reader ..................................................................38
Chapter 21. Removal & Reinstallation ..............................................................................................40
21.1. How to Uninstall a G6-400............................................................................................40
21.2. How to Reinstall a G6-400............................................................................................40
Chapter 22. Drawings..........................................................................................................................41
22.1. Dimensions....................................................................................................................41
Chapter 23. Mounting –New Installation..........................................................................................44
Chapter 24. Typical Wiring.................................................................................................................46
Chapter 25. Optional Privacy Shield .................................................................................................47
Chapter 26. Release History...............................................................................................................48

Chapter 1. Introduction
The G6-400 Outdoor Payment Terminal (OPT) is designed to be durable and tough, yet simple and
secure to use.
To get the best use out of the G6-400, it should be installed correctly and properly maintained.
This guide will walk you through installation and correct care for your new G6-400.
G6-400: 24 Vdc, 1.5 A, Class 2 or LPS
Note: If you are installing an OPT using an approved retrofit kit, the instructions with the kit supersede
the instructions in this guide.
1.1. Product Model and Rating
G6-400: 24 Vdc, 1.5 A, Class 2 or LPS
1.2. Where Can the G6-400 be Installed?
The G6-400 is a multi-purpose Outdoor Payment Terminal (OPT) designed for unattended use.
It operates in a range of outdoor environments in temperatures from -30°C (-22°F) through to +70°C
(158°F)
It has been primarily designed for fuel station forecourts but can be installed into any physically secure
cabinet that has been designed for the intended environment.
Because it’s usually used in fuel stations, this guide explains the requirements for mounting it into a fuel
pump-head, however the steps are applicable to any cabinet.
Specific steps and precautions for pump head installation are highlighted.
Please, always use safety precautions when installing our products.

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Chapter 2. Safety & Compliance Information
STOP There are hazards and safety precautions associated with installing, inspecting, maintaining or
servicing this product.
Important: Before you start, READ! You need to understand the safety information in this manual.
Hazards and safety precautions for tasks are always listed.
Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service
procedures are not followed.
2.1. Preliminary Precautions
Fuel stations can be a dangerous place to work - there are flammable fuels, vapours and high voltages.
You should only install, inspect, maintain or service this equipment when you are fully trained and
authorized to do so.
2.2. Safely Accessing a Fuel Pump
Evacuation and Barricading
If you need to access a pump/dispenser head, then you must:
•Evacuate all unauthorized persons and vehicles.
•Use safety tape or cones as a barricade to the affected unit(s).
Total Electrical Shut-Off
Before accessing the electrical components or the electronics of a pump/dispenser, you must carry out
a total electrical shut-off of that unit.
To shut off electricity find the switch or circuit breaker and turn it to the “off” position.
If you can’t turn off the power, STOP. Do not continue until the electricity has been safely turned off by
you or someone else.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this
equipment. If you do not understand a procedure, call an Invenco-authorized service contractor.
Warning: For your own safety and that of others, you must understand the procedures before
beginning work.

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2.3. Follow the Regulations
Regulations exist to keep everyone safe.
You are expected to follow:
•OSH regulations.
•National regulations and codes.
•State regulations and codes.
•Local regulations and codes.
Note: If you do not install, inspect, maintain or service this equipment in accordance with these codes,
regulations and standards, it may affect the safe use and operation of the equipment, or lead to legal
citations with penalties.
2.4. Replacement Parts
Use only genuine Invenco supplied replacement parts on your installation.
Using parts other than genuine Invenco supplied replacement parts could create a safety hazard and
violate local regulations.
2.5. Safety Symbols and Warning Words
Throughout this guide you will see warnings and notes in boxes like below. These are used to let you
know when you need to take extra caution in order to avoid hazards and/or potential injury to yourself
or another person.
Always follow these instructions!
Warning: This alerts you to a hazard or unsafe practice that could result in death or serious injury.
Note: This designates a hazard or unsafe practice which may result in minor injury or a legal issue.
2.6. Prevent Explosions and Fires
Fuels and their vapours will become explosive if ignited.
All fuels cause vapours when they are exposed to air and transferred between containers; spilled or
leaking fuels cause even more vapours.
When a customer’s tank is filled, vapours leak into the air around the tank and island, and these vapours
can potentially catch fire or explode if they are exposed to a spark or flame.

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This is why every single person on a fuel station forecourt must be aware of the danger of sparks and
open flames and take precautions to avoid explosions and fires.
No Open Flames
Open flames from matches, lighters, welding torches or other sources can ignite the fuel and vapours
present on forecourts.
There should never be an open flame on a fuel station forecourt for any reason.
No Sparks - No Smoking
Sparks can also start a fire or cause an explosion on a forecourt. Be safety conscious!
Do not:
1. Smoke.
2. Light a match.
3. Use a lighter.
4. Use a mobile phone outside of your car.
5. Start or use power tools.
6. Create a flame of any kind.
Also beware of:
1. Static electricity.
Always touch the metal of your vehicle after you get out of it to discharge any electrostatic charge before
you approach the dispenser island.
2.7. Working Alone
Best Practice
Always work with at least two people if possible; one to actively work and one as an assistant/backup.
Ideally if you are working around high voltages, the backup/assistant should be trained in providing
Cardiopulmonary Resuscitation (CPR).
Safety First!
Whether working alone or with someone else:
1. Advise station personnel where you will be working.
2. Warn station personnel not to turn the power back on while you are working on the equipment.
3. Use the OSH tag out and lock out procedures.
If you are not familiar with this requirement, refer to the information in the service manual and the
OSH documentation.
Installer Certification

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Many countries’ authorities require people working in hazardous environments to hold additional
qualifications that prove they are suitably skilled to perform work on fuel station forecourts.
Please ensure that you have the relevant certifications and that they are current, before attending to
any site to perform installation work.
2.8. Safety First: Working with Electricity
Always:
1. Use safe and established practices.
2. Follow OSH Lock-Out and Tag-Out requirements before carrying out any service or installation
work.
3. Check all devices before use.
•Is the wiring in good condition?
•Is the grounding connection firmly attached?
•Are all sealing devices and compounds in tact and in place?
Never:
1. Use devices if they have any damage.
2. Skip over safety procedures for any reason.
•Faulty wiring or unsafe procedures can cause a fire, explosion or electrical shock.
Station employees and service contractors must understand and comply with these guidelines
completely to ensure safety while the equipment is down.
2.9. Hazardous Materials
Some materials present inside electronic enclosures may present a health hazard if not handled
correctly.
•Always wear gloves if practical to do so.
•Keep your hands away from your eyes and mouth during installation.
•Wash your hands as soon as possible.
2.10. In an Emergency
Contact your country’s emergency number immediately.
Emergency personnel will need the following information:
•Location of accident (e.g. address, front/back of building).
•Nature of accident (e.g. possible heart attack, run over by car, burns).
•Approximate age of victim (e.g. baby, teenager, middle-age, elderly).
•Whether or not victim has received first aid (e.g. stopped bleeding by pressure).
•Whether or not victim has vomited (e.g. if swallowed or inhaled something).
Warning: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical
advice immediately.

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2.11. Computer Programs and Documentation
All Invenco Group Ltd. computer programs (including software on discs and within memory chips) and
documentation are copyrighted by, and shall remain the property of, Invenco Group Ltd. Such computer
programs and documents may contain trade secret information.
The duplication, disclosure, modification, or unauthorized use of computer programs or documentation
is strictly prohibited unless otherwise licensed by Invenco Group Ltd.

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Chapter 3. Approvals
Invenco develops and maintains its hardware and software products using industry-standard quality
processes and is audited by the MasterCard TQM (Terminal Quality Management) scheme.
The G6-400 OPT has the following approvals:
Hazardous Location Safety Certification
CSA C22.2 No. 213-17 (Hazardous location safety –Class I Division 2).
UL 121201 and CAN/CSA C22.2 No. 213-17, Non-incendive Electrical Equipment (Class I Division 2,
Groups A, B, C
and D).
USA: AZOW2.E480135.
Canada: AZOW8.E480135.
ATEX Certification (Potentially Explosive Atmospheres)
EN IEC 60079-0
EN IEC 60079-7
EN 60079-11
Ordinary Location Safety Certification
IEC/EN/AS/NZS/UL 62368-1 & CSA C22.2 No. 62368-1-14 (Safety - Audio/video, information, and
communication technology equipment).
USA: AZO2.E469526.
Canada: AZOT8.E469526.
Retrofit Safety Certification
UL 1238, UL 87 & CSA C22.2 No. 213-17, CSA B346-M1980, CSA C22.2 No. 22 (Retrofit assemblies).
USA: ERKQ.MH61528.
Canada: ERKQ7.MH61528.