Invenco NCR OPTIC 12 User manual

INSTALLATION INSTRUCTIONS
OPTIC 12 Retrofit Kit for Ovation 1
Kit Number: 6002-0002-8801
497-0513445
Issue C

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Document Number
DCV-00206
Date Released
Dec. 2016
Revision Number/Security level
R00 S2
Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Retrofit G7+InvencoLink
Wayne Ovation (US)
Installation Guide
Kit Part Number: 6002-0002-8801

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Document Number
DCV-00206
Date Released
Dec. 2016
Revision Number/Security level
R00 S2
Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Release History
Version
Prepared by
Date
Change description
0
Adam Crocker
December 2016
Initial version to be approved by UL
© 2016 by Invenco Group Limited
All rights reserved
No part of this document may be copied or reproduced in any form without prior written consent from Invenco.
Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical
inaccuracies or typographical errors

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Contents
Release History.....................................................................................................................2
1 Introduction....................................................................................................................4
1.1 Tools Required .......................................................................................................4
1.2 Installation Kit Contents ..........................................................................................5
2 Safety & Compliance Information...................................................................................7
2.1 Preliminary Precautions..........................................................................................7
2.2 Emergency Total Electrical Shut-Off .......................................................................7
2.3 Total Electrical Shut-Off Before Access ..................................................................7
2.4 Evacuation, Barricading and Shut-Off.....................................................................7
2.5 Read the Manual ....................................................................................................7
2.6 Follow the Regulations............................................................................................8
2.7 Replacement Parts .................................................................................................8
3 Safety Symbols and Terminology...................................................................................8
3.1 Prevent Explosions and Fires .................................................................................8
3.1.1 No Open Flames..............................................................................................9
3.1.2 No Sparks - No Smoking .................................................................................9
3.1.3 Working Alone .................................................................................................9
3.1.4 Working with Electricity Safety.........................................................................9
3.1.5 Hazardous Materials........................................................................................9
3.1.6 In an Emergency..............................................................................................9
3.1.7 Approvals.......................................................................................................10
3.1.8 Laser Warning ...............................................................................................10
3.2 Computer Programs and Documentation..............................................................10
4 Installation Guide.........................................................................................................11
4.1 Disassembly Procedure........................................................................................11
4.2 Pre-Installation Procedure.....................................................................................24
4.2.1 Replace the Panel Gaskets............................................................................24
4.2.2 Install the InvencoLink Converter...................................................................26
4.3 Installation Procedure...........................................................................................27
4.3.1 Wiring Completion .........................................................................................44
5 First Power-Up.............................................................................................................45

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
1 Introduction
The documentation provides some basic guidelines for installing the Optic 12 / G7 Outdoor Payment
Terminal (OPT) system.
This Retro-Fit Kit can be installed into either Side A or Side B of a Wayne Ovation dispenser;
For a single-sided installation, or if this Kit will be installed into Side A (i.e. the first side
installed) of a double-sided installation, it requires the pre-installation of UL Listed by Report
Retrofit Kit Part Number 6009-0008-8801 (InvencoLink Converter) before installation into the
dispenser. The process is covered in §4.2 Pre-Installation Procedure of this instruction, by reference
to the instructions in that Kit.
For a double-sided installation, two of these Kits are required.
1.1 Tools Required
The following tools are required to mount the G7 OPT:
Torx T25 security screwdriver
Philips #1 screwdriver
Philips #1 screwdriver with >5” shaft
Flat 5mm screwdriver
Small adjustable spanner
Side cutters
Cable (zip) ties
Pliers
¼” Socket or Nut Driver
Small flat blade scraper or putty
knife.
Towelling cleaning rags.
Household sticky residue remover
containing limonene.
e.g. Goo Gone®
100% Isopropyl Alcohol (IPA)
cleaner.
WARNING
Do NOT use power tools if working on a fuel station forecourt.
Any spark could cause an explosion.

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1.2 Installation Kit Contents
Unpack the Retro-Fit Kit and check that all of the parts listed below are present.
Display RFK Panel (MZ0076):
Contactless RFK Panel with cables (MZ0077):
Note: ADA Keypad (IA0004) is optional extra
Keypad RFK Panel (MZ0075):
PSU Plate Assembly with cables (EZ0429):

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Keypad RFK Gasket (MP0527):
Contactless RFK Gasket (MP0525+MP0589):
Display RFK Gasket (MP0526):
Cable Kit (IA0043):
EK0127
Wayne Pump to InvencoLink
EK0129
Cat-5e, Flexible, RED
EK0131
Cat-5e, Flexible, YELLOW
EK0137
Wayne Pump to Pump Adaptor
EK0153
Legacy Printer Cable
Sundry Parts
Comprising:
1
MP0590 Bracket for Contactless RFK Panel
GVR-Advantage to Cub, 0.6m
2
MN0031 #8-32 Lock Nuts (ext. washer)
Cat-5e, Flexible, 1.8m, RED
18
MS0148 M3 x 10 machine screws
Optional Parts
Comprising:
2
IA0015 Audio Exciter
GVR-Advantage to Cub, 0.6m
MP0589
MP0525

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
2 Safety & Compliance Information
This section introduces the hazards and safety precautions associated with installing, inspecting,
maintaining or servicing the G7 OPT. Before proceeding, check the relevant hazard and safety
information. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe
service procedures are not followed.
2.1 Preliminary Precautions
You are working in a potentially dangerous environment of flammable fuels, vapour, and high voltage.
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect,
maintain or service this equipment.
2.2 Emergency Total Electrical Shut-Off
Locate the forecourt emergency fuel shut-off valves and electrical isolation breakers. Understand how to
use these, should they be required. Locate the switch or circuit breakers that shut-off all power to all
fuelling equipment and dispensing devices.
2.3 Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or the electronics of a pump/dispenser requires
total electrical shut-off of that unit. Understand the function and location of this switch or circuit breaker
before inspecting, installing, maintaining, or servicing the G7/Optic 12 OPT.
2.4 Evacuation, Barricading and Shut-Off
Any procedures requiring accessing a pump/dispenser head requires the following three actions:
An evacuation of all unauthorized persons and vehicles
Using safety tape or cones as barricades to the effected units
A total electrical shut-off of the affected unit(s)
2.5 Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with the
equipment. If you do not understand a procedure, call an Invenco Authorized Service Centre or Invenco
Service Officer. It is imperative to your safety and the safety of others to understand the procedures
before beginning work.

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
2.6 Follow the Regulations
Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes,
including customer requirements must be followed. Failure to install, inspect, maintain or service this
equipment in accordance with these codes, regulations and standards may lead to legal citations with
penalties and may affect the safe use and operation of the equipment.
2.7 Replacement Parts
Use only genuine Invenco replacement parts and retrofit kits on your installation. Using parts other than
genuine Invenco replacement parts could create a safety hazard and violate local regulations.
3 Safety Symbols and Terminology
This safety alert symbol is used in this manual and on warning labels to alert you to a precaution
which must be followed to prevent potential personal safety hazard. Obey safety directives that
follow this symbol to avoid possible injury or death.
Signal Words
These signal words used in this manual and on warning labels tell you the seriousness of particular safety
hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice which will result in death or
serious injury.
WARNING: Alerts you to a hazard or unsafe practice that could result in death or
serious injury.
CAUTION: Designates a hazard or unsafe practice which may result in minor
injury, property or equipment damage.
Working With Fuels and Electrical Energy
3.1 Prevent Explosions and Fires
Fuels and their vapors may explode or burn if ignited. Spilled or leaking fuels cause vapors. Even filling
customer tanks will cause potentially explosive vapors in the vicinity of dispenser or island.

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
3.1.1 No Open Flames
Open flames from matches, lighters, welding torches or other sources can ignite fuels and
their vapors.
3.1.2 No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or
pipes can also ignite fuels and their vapour. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After
getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic
charge before you approach the dispenser island.
3.1.3 Working Alone
It is highly recommended that someone who is capable of rendering first aid be present during servicing.
Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high
voltages. This information is available from the First Aid training providers. Always advise the station
personnel about where you will be working, and caution them not to activate power while you are working
on the equipment. Use the OSHA Tag-out/Lockout procedures. If you are not familiar with this
requirement, refer to information in the relevant manual and OSHA documentation.
3.1.4 Working with Electricity Safety
Ensure that you use safe and established practices in working with electrical devices. Poorly wired
devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly
made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires
when replacing covers. Follow OSHA Tag-out/Lockout requirements. Station employees and service
contractors need to understand and comply with this program completely to ensure safety while
equipment is down.
Follow all applicable requirements in NFPA 30, 30A and 70, and those of the Local Authority Having
Jurisdiction for electrical wiring.
3.1.5 Hazardous Materials
Some materials present inside electronic enclosures may present a health hazard if not handled correctly.
Be sure to clean hands after handling equipment. Do not place any equipment in mouth.
3.1.6 In an Emergency
Compile the following information in case of emergency:
Location of accident (e.g. address, front/back of building, etc).
Nature of accident (e.g. possible heart attack, struck by a vehicle, burns, etc).
Age of victim (e.g. baby, teenager, middle-age, elderly).
Whether or not victim has received first aid (e.g. stopped bleeding by application of pressure etc).
Whether or not victim has vomited (e.g. if swallowed or inhaled something etc).

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical
advice immediately.
3.1.7 Approvals
Invenco develops and maintains its hardware and software products using industry-standard quality
processes, and is audited by various bodies.
The Invenco G7 Modules have a UL File Reference of MH61528 and carry labels similar to this:
3.1.8 Laser Warning
Some modules of the G7 OPT may incorporate a barcode reader. The barcode reader incorporates a
laser aiming system. The Laser has a Class 2 output power to IEC 60825-1:2007 / ANSI Z136.1
CAUTION
LASER RADIATION
DO NOT STARE INTO BEAM
1mW MAX OUTPUT at 635-670nm
CLASS 2 LASER PRODUCT
3.2 Computer Programs and Documentation
All Invenco Group Ltd. computer programs (including software on discs and within memory chips) and
documentation are copyrighted by, and shall remain the property of, Invenco Group Ltd. Such computer
programs and documents may also contain trade secret information. The duplication, disclosure,
modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless
otherwise licensed by Invenco Group Ltd.

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
4 Installation Guide
1. Please ensure all safety procedures are followed per requirement by the customer before
installing the retrofit kit.
2. Remove power to Pump and follow the OSHA Lock-out/Tag-out procedures.
3. This installation will require various panel replacements. The panels will be removed from the
door and replaced with pre-built panels with the OPT modules pre-fitted.
4.1 Disassembly Procedure
Before installation of the equipment can take place, the existing electronic payment assembly must be
removed from the dispenser. This section covers the removal of these components including:
QVGA Panel Assembly (with QCAT Board and QVGA Display)
Card Reader Assembly
Scan Panel
Various Cable Assemblies
Note: Throughout this disassembly procedure there are many cable assemblies that will be unplugged
and will not be reused. It is up to the discretion of the installer whether to remove these cables or position
them inside of the dispenser cavity. The loose cables need to be bundled and restrained using zip-ties or
cable restraints. After the cables have been bundled they must be placed in a location that will not cause
obstruction, exposure, or hazard.
Note: It may be necessary to disconnect cable assemblies on various boards during this disassembly
procedure in order to more easily access other components. Disconnect these cables as necessary. It is
recommended that the installer of this kit either re-connect these cables immediately afterwards or mark
each disconnected cable before it is unplugged to make it easier to identify when it comes time for re-
installation.
1. At the main disconnect panel, disconnect all power to the dispenser and the pump servicing the
dispenser. Tag all disconnected breakers to prevent others from reconnecting power.
2. Identify the A Side of the dispenser. The side that the serial plate is mounted on, typically located
on the upper left or right hand side of the dispenser, is Side-A. However, if no serial plate is
present, Side-A can be identified by opening up the Dispenser Main Door and locating the IGEM
board on the Electronics Mounting Bracket inside of the Electronics Cavity. (Fig 1.1a,b)
Failure to turn off the unit during installation of the kit may cause injury or bodily harm from electrical shock.
Ensure that all power to the unit is switched off before opening the door of the unit and during kit installation.
WARNING

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
3. Use a Wayne Security Key to unscrew the two security bolts located on the left-hand side of the
dispenser’s door face. (Fig 1)
Fig 1 –location of security bolts
4. Open the door fully until it locks into place. (Fig 2)
Security Bolts
Side-A
Side-B
IGEM Board
Serial Plate
Fig 1.1a –Identifying Side-A using
Serial plate
Fig 1.1b –Identifying Side-B using IGEM Board

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Fig 2 –Door in its fully open and locked position
5. Unplug the customer keypad and unfasten any ground straps that may be present. (Fig 3a,b,c,d)
Note: There are two different dispenser configurations in which the customer keypad is in two
separate locations. In Setup 1 the customer keypad is situated directly on the QVGA Panel,
underneath the QCAT board. In Setup 2 the Customer Keypad is situated on the Card Reader
Panel underneath the Card Reader Assembly.
Setup 1:
Setup 2:
Scan Panel
QVGA Panel
Assembly
(QCAT Board)
Card Reader
Assembly
Customer Keypad
Keypad Connection

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
6. Unplug the card reader cable assembly. (Fig 5)
Fig 5 –Card Reader Cable
7. Remove the 4 #6 3/8” screws that fasten the card reader panel assembly to the dispenser door
and remove the card reader panel assembly. The card reader panel assembly can be discarded.
It will not be re-installed. (Fig 4)
Keypad
Connection
Customer Keypad
Card
Reader
Cable
Ground
Strap

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Fig 4 –location of card reader panel screws
8. Unplug every cable on the QCAT Board Assembly and unscrew any ground screws that may be
fastened to the board. The amount of connections may vary depending on customer
specifications when the dispenser was purchased, however, each cable must be unplugged
regardless. (Fig 6)
Note: For Side A only, mark the Pump communication cable (Purple & Brown wires) for re-
connection in a later step. All of these other wires can be discarded.

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Fig 6 –Unplug every component on the QCAT Board
9. Unplug any peripherals (such as backlights) that may be connected to the QVGA Panel. (Fig
7a,b)
Ground
screw
Ground
screw
Pump communication
cable

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10. Remove the QVGA Panel.
Note: There are two different dispenser configurations in which each one involves different steps
in order to remove the QVGA Panel. Setup 1 involves removing the QCAT board, then the QVGA
Retainer Bracket and Display Glass, then the QVGA Panel. Setup 2 involves only removing the
QVGA Panel, leaving the QCAT Board, QVGA Retainer Bracket, and Display Glass intact and
fastened to the QVGA Panel. Follow the appropriate steps according to your dispenser setup.
Removal of QVGA Panel (Setup 1)
1) Remove and discard the four #6 ¼” screws (may be fewer after removal of ground
screws) that fasten the QCAT board to the metal QVGA retainer bracket and remove the
board from the retainer assembly. The "Caution High Voltage" shield may need to be
removed to access one of the screws. The QCAT board can be discarded. It will not be
re-installed. (Fig 8a,b)
Note: the QCAT board may have plastic standoffs in addition to or in substitute of screws. If
so, those standoffs should also be discarded.
Peripheral Cables
Fig 7a –Example of possible existing
peripheral cables
Fig 7b –Terminal connecting
peripheral power

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Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide
Fig 8a –Identifying the QVGA Bracket and QCAT Board
Fig 8 –location of QCAT Board screws and “High Voltage” Shield
Caution:
The QVGA display glass is secured in place by the QVGA retainer bracket (removed in
sub-step 2). Use care when removing the QVGA retainer bracket screws as to not allow
the glass to fall in the process. Gravity may cause both the retainer and glass to fall
before the final screw is removed.
QCAT Board Screws
Shield
QVGA Retainer
Bracket
QCAT
Board