INVT Goodrive300-19 Series User manual

Series Open Loop Vector
Inver ter Special for Hoist
Goodrive300-19
GD3 00-19 5R5G 4
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Goodrive300-19 series open loop vector inverter special for hosit Preface
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Preface
Thanks for choosing Goodrive300-19 series open loop vector inverters special for hoists.
On basis of INVT Goodrive300 inverters, Goodrive300-19 are inverters special for hoists developed
for the requirements on hoisting load characteristics and control, and can be widely applied to
travelling machines such as electric hoists, construction hoists, mining hoists, winches, tower
revolving cranes and portal or overhead cranes.
By the technologies of TI 32-bit DSP control system and world-leading speed sensorless vector
control, Goodrive300-19 inverters can meet the requirements of high-performance applications.
Simultaneously, the inverters have trip protection performance beyond other products in the same
category and adaptability in bad grid, temperature, humidity and dust, which greatly improve product
reliability. Goodrive300-19 inverters set the operating mode special for hoists, which has safe and
reliable brake logic and fault protection functions and built-in functions in common use such as S
curve ACC/DEC, joystick zero detection, torque verification, contactor control, safe and quick braking
and shifting between two motors.
By EMC overall design, Goodrive300-19 inverters meet the environmental demand of low noise and
electromagnetic interference.
This manual provides installation and configuration, parameters setting, fault diagnoses and daily
maintenance and relative precautions to customers. Please read this manual carefully before the
installation to ensure a proper installation and operation and high performance of Goodrive300-19
inverters.
If the product is ultimately used for military affairs or manufacture of weapon, it will be listed on the
export control formulated by Foreign Trade Law of the People's Republic of China. Rigorous
review and necessary export formalities are needed when exported.
Our company reserves the right to update the information of our products.

Goodrive300-19 series open loop vector inverter special for hosit Content
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Content
Preface............................................................................................................................................1
Content............................................................................................................................................2
1 Safety precautions......................................................................................................................5
1.1 What this chapter contains ...............................................................................................5
1.2 Safety definition................................................................................................................5
1.3 Warning symbols..............................................................................................................5
1.4 Safety guidelines..............................................................................................................6
2 Quick start-up.............................................................................................................................9
2.1 What this chapter contains ...............................................................................................9
2.2 Unpacking inspection .......................................................................................................9
2.3 Application confirmation....................................................................................................9
2.4 Environment.....................................................................................................................9
2.5 Installation confirmation..................................................................................................10
2.6 Basic commissioning......................................................................................................11
3 Product overview......................................................................................................................12
3.1 What this chapter contains .............................................................................................12
3.2 Basic principles..............................................................................................................12
3.3 Product specification......................................................................................................13
3.4 Name plate.....................................................................................................................15
3.5 Type designation key......................................................................................................15
3.6 Rated specifications.......................................................................................................16
3.7 Structure diagram...........................................................................................................17
4 Installation guidelines...............................................................................................................19
4.1 What this chapter contains .............................................................................................19
4.2 Mechanical installation ...................................................................................................19
4.3 Standard wiring ..............................................................................................................25
4.4 Layout protection............................................................................................................34
5 Keypad operation procedure.....................................................................................................36
5.1 What this chapter contains .............................................................................................36
5.2 Keypad...........................................................................................................................36
5.3 Keypad displaying..........................................................................................................38
5.4 Keypad operation...........................................................................................................40
6 Function parameters.................................................................................................................43

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6.1 What this chapter contains .............................................................................................43
6.2 List of function parameters .............................................................................................43
7 Basic operation instruction...................................................................................................... 117
7.1 What this chapter contains ........................................................................................... 117
7.2 First powering on.......................................................................................................... 117
7.3 Vector control...............................................................................................................121
7.4 SVPWM control............................................................................................................125
7.5 Torque control ..............................................................................................................133
7.6 Parameters of the motor...............................................................................................137
7.7 Start-up and stop control ..............................................................................................142
7.8 Frequency setting.........................................................................................................147
7.9 Analog input.................................................................................................................152
7.10Analog output.............................................................................................................155
7.11 Digital input.................................................................................................................159
7.12 Digital output..............................................................................................................168
7.13 Multi-step speed running ............................................................................................172
7.14 Fault handling.............................................................................................................175
7.15 Hierarchical multi-step speed running.........................................................................180
7.16 Hoist operating mode .................................................................................................181
7.17 Brake control function.................................................................................................189
8 Fault tracking..........................................................................................................................190
8.1 What this chapter contains ...........................................................................................190
8.2 Alarm and fault indications............................................................................................190
8.3 Fault reset....................................................................................................................190
8.4 Fault history .................................................................................................................190
8.5 Fault instruction and solution........................................................................................190
8.6 Common fault analysis.................................................................................................196
9 Maintenance and hardware diagnosis.....................................................................................202
9.1 What this chapter contains ...........................................................................................202
9.2 Maintenance intervals...................................................................................................202
9.3 Cooling fan...................................................................................................................204
9.4 Capacitors....................................................................................................................206
9.5 Power cable.................................................................................................................207
10 Communication protocol.......................................................................................................208
10.1 What this chapter contains .........................................................................................208

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10.2 Brief introduction to Modbus protocol..........................................................................208
10.3 Application of the inverter ...........................................................................................208
10.4 RTU command code and communication data illustration...........................................215
10.5 Common communication fault ....................................................................................228
Appendix A Technical data.........................................................................................................229
A.1 What this chapter contains...........................................................................................229
A.2 Ratings........................................................................................................................229
A.3 Grid specifications........................................................................................................230
A.4 Motor connection data..................................................................................................230
A.5 Applicable standards....................................................................................................231
A.6 EMC regualtions..........................................................................................................232
Appendix B Dimension drawings ...............................................................................................234
B.1 What this chapter contains...........................................................................................234
B.2 Keypad structure..........................................................................................................234
B.3 Inverter structure..........................................................................................................235
B.4 Dimensions ofAC 3PH 380V(-15%)~440V(+10%) inverters .........................................235
Appendix C Peripherial options and parts ..................................................................................239
C.1 What this chapter contains...........................................................................................239
C.2 Peripherial wiring.........................................................................................................239
C.3 Power supply...............................................................................................................240
C.4 Cables.........................................................................................................................241
C.5 Breaker and electromagnetic contactor........................................................................244
C.6 Reactors......................................................................................................................245
C.7 Filters..........................................................................................................................247
C.8 Braking system............................................................................................................249
Appendix D Further information.................................................................................................253

Goodrive300-19 series open loop vector inverter special for hosit Safety precautions
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Safety precautions 1
1.1 What this chapter contains
Please readthis manual carefullyand follow all safety precautions beforemoving, installing, operating
and servicing the inverter. If ignored, physical injury or death may occur, or damage may occur to the
devices.
If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions
in the manual, our company will not be responsible for any damages and we are not legally bound in
any manner.
1.2 Safety definition
Danger:
Serious physical injury or even death may occur if not follow relevant
requirements
Warning:
Physical injury or damage to the devices may occur if not follow
relevant requirements
Note:
Physical hurt may occur if not follow relevant requirements
Qualified
electricians:
People working on the device should take part in professional electrical
and safety training, receive the certification and be familiar with all
steps and requirements of installing, commissioning, operating and
maintaining the device to avoid any emergency.
1.3 Warning symbols
Warnings caution you about conditions which can result in serious injury or death and/or damage to
the equipment, and advice on how to avoid the danger. Following warning symbols are used in this
manual:
Symbols
Name
Instruction
Abbreviation
Danger
Electrical
Danger
Serious physical injury or even death
may occur if not follow the relative
requirements
Warning
General
danger
Physical injury or damage to the devices
may occur if not follow the relative
requirements
Do not
Electrostatic
discharge
Damage to the PCBAboard may occur if
not follow the relative requirements

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Hot sides
Hot sides
Sides of the device may become hot. Do
not touch.
Note
Note
Physical hurt may occur if not follow the
relative requirements
Note
1.4 Safety guidelines
Only qualified electricians are allowed to operate on the inverter.
Do not carry out any wiring and inspection or changing components when the
power supply is applied. Ensure all input power supply is disconnected before
wiring and checking and always wait for at least the time designated on the
inverter or until the DC bus voltage is less than 36V. Below is the table of the
waiting time:
Inverter module
Min. waiting time
380V
1.5kW-110kW
5 minutes
380V
132kW-315kW
15 minutes
Do not refit the inverter unauthorizedly; otherwise fire, electric shock or other
injury may occur.
The base of the radiator may become hot during running. Do not touch to
avoid hurt.
The electrical parts and components inside the inverter are electrostatic.
Take measurements to avoid electrostatic discharge during relevant
operation.
1.4.1 Delivery and installation
Please install the inverter on fire-retardant material and keep the inverter
away from combustible materials.
Connect the braking optional parts (braking resistors, braking units or
feedback units) according to the wiring diagram.
Do not operate on the inverter if there is any damage or components loss to
the inverter.
Do not touch the inverter with wet items or body, otherwise electric shock
may occur.
Note:
Select appropriate moving and installing tools to ensure a safe and normal running of the
inverter and avoid physical injury or death. For physical safety, the erector should take some
mechanical protective measurements, such as wearing exposure shoes and working uniforms.
Ensure to avoid physical shock or vibration during delivery and installation.

Goodrive300-19 series open loop vector inverter special for hosit Safety precautions
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Do not carry the inverter by its cover. The cover may fall off.
Install away from children and other public places.
The inverter cannot meet the requirements of medium and low voltage protection in
IEC61800-5-1 if the sea level of installation site is above 2000m.
Please use the inverter on appropriate condition (See chapter Installation environment).
Do not allow screws, cables or other conductive items to fall inside the inverter.
The leakage current of the inverter may be above 3.5mA during operation. Ground with proper
techniques and ensure the grounding resistor is less than 10Ω. The conductivity of PE
grounding conductor is the same as that of the phase conductor (with the same cross sectional
area).
R, S and T are the input terminals of the power supply, while U, V and W are the output
terminals of the motor. Please connect the input power cables and motor cables with proper
techniques; otherwise the damage to the inverter may occur.
1.4.2 Commissioning and running
Disconnect all power supplies applied to the inverter before the terminal
wiring and wait for at least the designated time on the inverter after
disconnecting the power supply.
High voltage is present inside the inverter during running. Do not carry out
any operation except for the keypad setting.
The inverter may start up by itself when P01.21=1. Do not get close to the
inverter and motor.
The inverter can not be used as “Emergency-stop device”.
The inverter can not be used to break the motor suddenly. A mechanical
braking device should be provided.
Note:
Do not switch on or off the input power supply of the inverter frequently.
For inverters that have been stored for a long time, check and fix the capacitance and try to run
it again before utilization (see Maintenance and hardware fault diagnosis).
Cover the front board before running, otherwise electric shock may occur.
1.4.3 Maintenance and replacement of components
Only qualified electricians are allowed to perform the maintenance,
inspection, and components replacement of the inverter.
Disconnect all power supplies to the inverter before the terminal wiring. Wait
for at least the time designated on the inverter after disconnection.
Take measures to avoid screws, cables or other conductive items to fall into

Goodrive300-19 series open loop vector inverter special for hosit Safety precautions
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the inverter during maintenance and component replacement.
Note:
Please select proper torque to tighten screws.
Keep the inverter and components away from combustible materials during maintenance and
component replacement.
Do not carry out any isolation and pressure test on the inverter and do not measure the control
circuit of the inverter by megameter.
Carry out a soundanti-electrostatic protection to the inverter and its internal components during
maintenance and component replacement.
1.4.4 What to do after scrapping
There are heavy metals in the inverter. Deal with it as industrial effluent.

Goodrive300-19 series open loop vector inverter special for hosit Quick start-up
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Quick start-up 2
2.1 What this chapter contains
This chapter mainly describes the basic guidelines during the installation and commission procedures
on the inverter, which you may follow to install and commission the inverter quickly.
2.2 Unpacking inspection
Check as followings after receiving products:
1. Check that there are no damage and humidification to the package. If not, please contact with
local agents or company offices.
2. Check the information on the type designation label on the outside of the package to verify
that the drive is the correct type. If not, please contact with local dealers or company offices.
3. Check that there are no signs of water in the package and no signs of damage or breach to
the inverter. If not, please contact with local dealers or company offices.
4. Check the information on the type designation label on the outside of the package to verify
that the name plate is the correct type. If not, please contact with local dealers or company
offices.
5. Check to ensure the accessories (including user’s manual, control keypad and extension
card) inside the device are complete. If not, please contact with local dealers or company
offices.
2.3 Application confirmation
Check the machine before beginning to use the inverter:
1. Check the load type to verify that there is no overload of the inverter during work and check
that whether the drive needs to modify the power degree.
2. Check that the actual current of the motor is less than the rated current of the inverter.
3. Check that the control accuracy of the load is the same of the inverter.
4. Check that the grid voltage is consistent with the rated voltage of the inverter.
5. Check that the communication needs optional card or not.
2.4 Environment
Check as followings before the actual installation and usage:
1. Check that the ambient temperature of the inverter is below 40°C . If exceeds, derate 1% for
every additional 1°C. Additionally, the inverter can not be used if the ambient temperature is
above 50°C .
Note: for the cabinet inverter, the ambient temperature means the air temperature inside

Goodrive300-19 series open loop vector inverter special for hosit Quick start-up
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the cabinet.
2. Check that the ambient temperature of the inverter in actual usage is above -10°C. If not, add
heating facilities.
Note: for the cabinet inverter, the ambient temperature means the air temperature inside
the cabinet.
3. Check that the altitude of the actual usage site is below 1000m. If exceeds, derate 1% for
every additional 100m.
4. Check that the humidity of the actual usage site is below 90% and condensation is not
allowed. If not, add additional protection inverters.
5. Check that the actual usage site is away from direct sunlight and foreign objects can not
enter the inverter. If not, add additional protective measures.
6. Check that there is no conductive dust or flammable gas in the actual usage site. If not, add
additional protection to inverters.
2.5 Installation confirmation
Check as followings after the installation:
1. Check that the load range of the input power cables and motor cables meet the need of
actual load.
2. Check that the accessories of the inverter are correctly and properly installed. The installation
cables should meet the needs of every component (including reactors, input filters, output
reactors, output filters, DC reactors, braking units and braking resistors).
3. Check that the inverter is installed on non-flammable materials and the calorific accessories
(reactors and brake resistors) are away from flammable materials.
4. Check that all control cables and power cables run separately and the routation complies with
EMC requirement.
5. Check that all grounding systems are properly grounded according to the requirements of the
inverter.
6. Check that the free space during installation is sufficient according to the instructions in
user’s manual.
7. Check that the installation conforms to the instructions in user’s manual. The drive must be
installed in an upright position.
8. Check that the external connection terminals are tightly fastened and the torque is
appropriate.
9. Check that there are no screws, cables and other conductive items left in the inverter. If not,
get them out.

Goodrive300-19 series open loop vector inverter special for hosit Quick start-up
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2.6 Basic commissioning
Complete the basic commissioning as followings before actual utilization:
1. Select the motor type, set correct motor parameters and select control mode of the inverter
according to the actual motor parameters.
2. Autotuning. If possible, de-coupled from the motor load to start dynamic autotuning. Or if not,
static autotuning is available.
3. Adjust the ACC/DEC time according to the actual running of the load.
4. Commission the device via jogging and check that the rotation direction is as required. If not,
change the rotation direction by changing the wiring of motor.
5. Set all control parameters and then operate.

Goodrive300-19 series open loop vector inverter special for hosit Product overview
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Product overview 3
3.1 What this chapter contains
The chapter briefly describes the operation principle, product characteristics, layout, name plate and
type designation information.
3.2 Basic principles
Goodrive300-19 series inverters are wall, flange or floor mounting devices for controlling
asynchronous AC induction motors.
The diagram below shows the simplified main circuit diagram of the inverter. The rectifier converts
three-phase AC voltage to DC voltage. The capacitor bank of the intermediate circuit stabilizes the
DC voltage. The converter transforms the DC voltage back toAC voltage for theAC motor. The brake
pipe connects the external braking resistor to the intermediate DC circuit to consume the feedback
energy when the voltage in the circuit exceeds its maximum limit.
Fig 3-1 The simplified main circuit diagram (inverters of 380V≥75kW)
Fig 3-2 The simplified main circuit diagram (inverters of 380V≤55kW)

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Note:
1. The inverters of 380V (≥75kW) supports external DC reactors and external braking units, but
it is necessary to remove the copper tag between P1 and (+) before connecting. DC reactors
and external braking units are optional.
2. The inverters of 380V (≤55kW) supports external braking resistors which are optional.
3. Before connecting the braking resistor cable, remove the yellow labels of PB, (+), and (-)
from the terminal blocks. Otherwise, poor connection may occur.
3.3 Product specification
Function
Specification
Power
input
Input voltage (V)
AC 3PH 380V(-15%)~440V(+10%)
Input current (A)
Refer to the rated value
Input frequency (Hz)
50Hz or 60Hz
Allowed range: 47~63Hz
Power
output
Output voltage (V)
0~input voltage
Output current (A)
Refer to the rated value
Output power (kW)
Refer to the rated value
Output frequency (Hz)
0~400Hz
Technical
control
feature
Control mode
SVPWM, SVC
Motor type
Asynchronous motor
Adjustable-speed ratio
1: 200 (SVC)
Speed control
accuracy
±0.2% (SVC)
Speed fluctuation
±0.3% (SVC)
Torque response
<20ms (SVC)
Torque control
accuracy
10% (SVC)
Starting torque
0.25Hz/150% (SVC)
Overload capability
150% of rated current: 1 minute
180% of rated current: 10 seconds
200% of rated current: 1 second
Running
control
feature
Frequency setting
method
Digital setting, analog setting, pulse frequency setting,
multi-step speed running setting, Modbus
communication setting.
Switch between the combination and the set channel.

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Function
Specification
Auto-adjustment of the
voltage
Keep constant voltage automatically when the grid
voltage transients
Fault protection
Provide more than 30 fault protection functions:
overcurrent, overvoltage, undervoltage, overheating,
phase loss and overload, etc.
Special function
Brake function special for hoists, joystick zero
detection, torque verification, brake contactor control,
short circuit braking
Operation mode
special for hoists
Joystick mode, remote control mode, electromotion
potentiometer mode, hierarchical joystick reference
mode, hierarchical radio reference mode
Restart after rotating
speed tracking
Smooth starting of the rotating motor
Note: ≥4kW, the function is available.
Peripheral
interface
Terminal analog input
resolution
≤ 20mV
Terminal switch input
resolution
≤ 2ms
Analog input
2 (AI1, AI2) 0~10V/0~20mA and 1 (AI3) -10~10V
Analog output
2 (AO1, AO2) 0~10V/0~20mA
Digital input
8 common inputs, the Max. frequency: 1kHz, internal
impedance: 3.3kΩ;
1 high-speed input, the Max. frequency: 50kHz
Digital output
1 high speed pulse output, the Max. frequency: 50kHz;
1 Y terminal open collector output
Relay output
2 programmable relay outputs
RO1A NO, RO1B NC, RO1C common terminal
RO2A NO, RO2B NC, RO2C common terminal
Contact capacity: 3A/AC250V, 1A/DC30V
Others
Mountable method
Wall, flange and floor mounting
Temperature of the
running environment
-10~50°C , derate above 40°C . If temperature is above
40℃, derate 1% for every additional 1℃.
Average non-fault time
2 years (25°C ambient temperature)
Protective degree
IP20
Cooling
Forced air cooling

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Function
Specification
Braking unit
Built-in for inverters of 380V (≤55kW)
External for inverters of 380V (≥75kW)
EMC filter
Built-in C3 filter: meet the degree requirement of
IEC61800-3 C3
External filter: meet the degree requirement of
IEC61800-3 C2
3.4 Name plate
Note: The name plate above is an example of Goodrive300-19 standard products. CE/TUV/IP20
will be identified on basis of actual certification.
Fig 3-3 Name plate
3.5 Type designation key
The type designation contains information on the inverter. The user can find the type designation on
the type designation label attached to the inverter or the simple name plate.
GD300-19 –5R5G –4
①②③
Fig 3-4 Product model
Key
No.
Detailed
description
Detailed content
Abbreviation
①
Product
abbreviation
Goodrive300-19: open loop vector inverter
special for hoist
Rated power
②
Power range +
Load type
5R5-5.5kW
G-Constant torque load
Voltage degree
③
Voltage degree
AC 3PH 380V(-15%)~440V(+10%)

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3.6 Rated specifications
3.6.1 The inverters of AC 3PH 380V(-15%)~440V(+10%)
Model
Constant torque
Rated output power
(kW)
Rated input current
(A)
Rated output
current (A)
GD300-19-1R5G-4
1.5
5.0
3.7
GD300-19-2R2G-4
2.2
5.8
5
GD300-19-004G-4
4
13.5
9.5
GD300-19-5R5G-4
5.5
19.5
14
GD300-19-7R5G-4
7.5
25
18.5
GD300-19-011G-4
11
32
25
GD300-19-015G-4
15
40
32
GD300-19-018G-4
18.5
47
38
GD300-19-022G-4
22
56
45
GD300-19-030G-4
30
70
60
GD300-19-037G-4
37
80
75
GD300-19-045G-4
45
94
92
GD300-19-055G-4
55
128
115
GD300-19-075G-4
75
160
150
GD300-19-090G-4
90
190
180
GD300-19-110G-4
110
225
215
GD300-19-132G-4
132
265
260
GD300-19-160G-4
160
310
305
GD300-19-185G-4
185
345
340
GD300-19-200G-4
200
385
380
GD300-19-220G-4
220
430
425
GD300-19-250G-4
250
485
480
GD300-19-280G-4
280
545
530
GD300-19-315G-4
315
610
600
Note:
1. The input current of inverters 1.5~315kW is detected when the input voltage is 380V and
there is no DC reactors and input/output reactors.
2. The rated output current is defined when the output voltage is 380V.

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3. The output current can not exceed the rated output current and the output power can not
exceed the rated output power in the voltage range.
3.7 Structure diagram
Below is the layout figure of the inverter (take the inverter of 380V 30kW as the example).
4
6
7
1
2
3
14
13
9
10
11
12
8
5
Fig 3-5 Product structure
Serial
No.
Name
Illustration
1
Keypad port
Connect the keypad
2
Upper cover
Protect the internal parts and components
3
Keypad
See Keypad operation procedure for detailed
information
4
Cooling fan
See Maintenance and hardware fault diagnosis for
detailed information
5
Wiring port
Connect to the control board and the drive board
6
Name plate
See Product overview for detailed information
7
Side cover
Optional. The side cover will increase the protective
degree of the inverter. The internal temperature of the
inverter will increase, too, so it is necessary to derate the
inverter at the same time
8
Control terminals
See Electric installation for detailed information
9
Main circuit terminals
See Electric installation for detailed information
10
Main circuit cable port
Fix the main circuit cable
11
POWER light
Power indicator

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Serial
No.
Name
Illustration
12
Simple name plate
See Model codes for detailed information
13
Lower cover
Protect the internal parts and components

Goodrive300-19 series open loop vector inverter special for hosit Installation guidelines
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Installation guidelines 4
4.1 What this chapter contains
The chapter describes the mechanical installation and electric installation.
Only qualified electricians are allowed to carry out what described in this chapter.
Please operate as the instructions in Safety precautions. Ignoring these may
cause physical injury or death or damage to the devices.
Ensure the power supply of the inverter is disconnected during the operation.
Wait for at least the time designated until the POWER indicator is off after the
disconnection if the power supply is applied. It is recommended to use the
multimeter to monitor that the DC bus voltage of the drive is under 36V.
The installation and design of the inverter should comply with the requirement of
the local laws and regulations in the installation site. If the installation infringes
the requirement, our company will exempt from any responsibility. Additionally, if
users do not comply with the suggestions, some damage beyond the assured
maintenance range may occur.
4.2 Mechanical installation
4.2.1 Installation environment
The installation environment is the safeguard for a full performance and long-term stable functions of
the inverter. Check the installation environment as followings:
Environment
Conditions
Installation site
Indoor
Environment
temperature
-10~+50°C
If the ambient temperature of the inverter is above 40°C, derate 1% for
every additional 1°C.
It is not recommended to use the inverter if the ambient temperature is
above 50°C.
In order to improve the reliability of the device, do not use the inverter
if the ambient temperature changes frequently.
Please provide cooling fan or air conditioner to control the internal
ambient temperature below the required one if the inverter is used in a
close space such as in the control cabinet.
When the temperature is too low, if the inverter needs to restart to run
after a long stop, it is necessary to provide an external heating device