INVT CHV100 Series User manual

CHV100SeriesCloseLoopVectorControl Inverter
.1.
CONTENTS
CONTENTS...........................................................................................................................1
SafetyPrecautions................................................................................................................3
1.INTRODUCTION............................................................................................................4
1.1TechnologyFeatures.............................................................................................4
1.2Description ofNamePlate..................................................................................5
1.3Selection Guide.....................................................................................................6
1.4PartsDescription...................................................................................................8
1.5DescriptionofExtension Card..............................................................................9
1.6External Dimensions...........................................................................................11
2.UNPACKINGINSPECTION.........................................................................................13
3.DISASSEMBLEAND INSTALLATION.........................................................................14
3.1Environmental Requirement...............................................................................14
3.2InstallationSpace................................................................................................16
3.3DimensionsofExternalKeypad..........................................................................17
3.4Disassembly........................................................................................................17
4.WIRING.........................................................................................................................19
4.1ConnectionsofPeripheral Devices....................................................................20
4.2Terminal Configuration........................................................................................21
4.3Typical WiringDiagram.......................................................................................22
4.4SpecificationsofBreaker, Cable, ContactorandReactor..................................23
4.5Wiring theMain Circuits......................................................................................28
4.6Wiring Control CircuitTerminals.........................................................................31
4.7InstallationGuidlinetoEMCCompliance...........................................................33
5.OPERATION.................................................................................................................37
5.1OperatingKeypad Description............................................................................37
5.2Operation Process...............................................................................................39
5.3RunningState......................................................................................................42
5.4QuickStart...........................................................................................................44
6.DETAILEDFUNCTIONDESCRIPTION......................................................................45
6.1P0Group--BasicFunction...................................................................................45
6.2P1Group--StartandStop Control.......................................................................54
6.3P2Group--MotorParameters.............................................................................59
6.4P3Group--VectorControl...................................................................................60

CHV100SeriesCloseLoopVectorControl Inverter
.2.
6.5P4Group--V/F Control.......................................................................................64
6.6P5Group--InputTerminals..................................................................................68
6.7P6Group-- OutputTerminals.............................................................................77
6.8P7Group--DisplayInterface..............................................................................81
6.9P8Group--Enhanced Function..........................................................................87
6.10P9Group--PIDControl.....................................................................................95
6.11PA Group--SimplePLCandMulti-step SpeedControl....................................99
6.12PBGroup-- ProtectionParameters................................................................105
6.13PCGroup--Serial Communication.................................................................109
6.14PDGroup--SupplementaryFunction.............................................................109
6.15PEGroup FactorySetting.............................................................................110
7.TROUBLESHOOTING..............................................................................................111
7.1Faultandtroubleshooting................................................................................111
7.2Common Faultsand Solutions..........................................................................114
8.MAINTENANCE.........................................................................................................116
8.1DailyMaintenance.............................................................................................116
8.2PeriodicMaintenance........................................................................................117
8.3Replacementof wearingparts..........................................................................118
9.LIST OFFUNCTIONPARAMETERS........................................................................119

CHV100SeriesCloseLoopVectorControl Inverter
.4.
1.INTRODUCTION
1.1TechnologyFeatures
Input&Output
uInputVoltageRange:1140/690/380/220V±15%
uInputFrequencyRange:47~63Hz
uOutputVoltageRange:0~ inputvoltagerating
uOutputFrequencyRange:0~400Hz
I/OFeatures
uProgrammableDigitalInput:Provide5terminalswhichcanacceptON-OFF
inputs,and1terminalwhichcan accepthighspeedpulseinput(HDI1).4inputs
can beextendedbyI/Oextensioncard.
uProgrammableAnalog Input: AI1can accept inputof0~10V,AI2can acceptinput
of0~10Vor0~20mA.AI3(-10V~10V) andAI4(0~10Vor0~20mA) can be
extended byI/Oextension card.
uProgrammableOpen CollectorOutput: Provide1output terminal. 1output(open
collectoroutputorhighspeedpulseoutput)can beextended byI/Oextension
card.
uRelayOutput:Provide2outputterminals.1outputcan beextendedbyI/O
extension card.
uAnalog Output: Provide1output terminal,whoseoutput scopecan be0/4~20mA
or0~10V,aschosen. 1AO(0/4~20mAor0/2~10V) can beextended byI/Ocard.
Main Control Function
uControlMode:Sensorless vectorcontrol (SVC), VectorcontrolwithPG(VC),V/F
control.
uOverload Capacity:60swith150%ofratedcurrent,10swith180% ofrated
current.
uStartingTorque:150%ofratedtorqueat0.5Hz(SVC);180%ofrated torqueat
0Hz(VC).
uSpeedAdjustingRange:1:100(SVC);1:1000 (VC)
uSpeedAccuracy: ±0.5% ofmaximumspeed(SVC); ±0.1%of maximumspeed
(VC)
uCarrierFrequency:1.0kHz~16.0kHz.
uFrequencyreferencesource:keypad,analoginput,HDI,serialcommunication,

Modelnumber
Inputspecification
Barcode
Power
Outputspecification
Companyname SHENZHENINVTELECTRICCO.LTD
MODEL：CHV100-045G-4SPEC ：V1
POWER：45kW
OUTPUT：90AAC3PH0~380V0~400HZ
INPUT：AC3PH380V
Barcode
MADEINCHINA

CHV100SeriesCloseLoopVectorControl Inverter
.6.
Figure1.1Nameplateofinverter.
1.3SelectionGuide
ModelNo. RatedPower
(kW)
Rated Input
Current(A)
RatedOutput
Current(A) Size
3AC380V ±15%
CHV100-1R5G-4 1.5 5 3.7 C
CHV100-2R2G-4 2.2 5.8 5.0 C
CHV100-004G-4 4 10 9 C
CHV100-5R5G-4 5.5 15 13 C
CHV100-7R5G-4 7.5 20 17 D
CHV100-011G-4 11 26 25 D
CHV100-015G-4 15 35 32 D
CHV100-018G-4 18.5 38 37 E
CHV100-022G-4 22 46 45 E
CHV100-030G-4 30 62 60 E
CHV100-037G-4 37 76 75 F
CHV100-045G-4 45 90 90 F
CHV100-055G-4 55 105 110 F
CHV100-075G-4 75 140 150 G
CHV100-090G-4 90 160 176 G
CHV100-110G-4 110 210 210 G
CHV100-132G-4 132 240 250 H
CHV100-160G-4 160 290 300 H

CHV100SeriesCloseLoopVectorControl Inverter
.7.
ModelNo. RatedPower
(kW)
Rated Input
Current(A)
RatedOutput
Current(A) Size
CHV100-185G-4 185 330 340 H
CHV100-200G-4 200 370 380 I
CHV100-220G-4 220 410 415 I
CHV100-250G-4 250 460 470 I
CHV100-280G-4 280 500 520 I
CHV100-315G-4 315 580 600 I
3AC220V ±15%
CHV100-1R5G-2 1.5 7.7 7 C
CHV100-2R2G-2 2.2 11 10 C
CHV100-004G-2 4 17 16 C
CHV100-5R5G-2 5.5 21 20 C
CHV100-7R5G-2 7.5 31 30 D
CHV100-011G-2 11 43 42 E
CHV100-015G-2 15 56 55 E
CHV100-018G-2 18.5 71 70 E
CHV100-022G-2 22 81 80 F
CHV100-030G-2 30 112 110 F
CHV100-037G-2 37 132 130 F
CHV100-045G-2 45 163 160 G

CHV100SeriesCloseLoopVectorControl Inverter
.8.
1.4PartsDescription
Figure1.2Partsof inverter(15kwandbelow).

CHV100SeriesCloseLoopVectorControl Inverter
.9.
Figure1.3Partsof inverters(18.5KWandabove).
1.5DescriptionofExtension Card
Thankstoadvanced modulardesign,CHVseriesinverterscan achievespecific
functionalitybyusing extensioncardtomeetcustomerdemand. Thisfeatureisusefulto
enhanceapplicabilityandflexibilityofCHVseriesinverter.
Fordetails,pleaserefertooperation manualof extensioncard.

CHV100SeriesCloseLoopVectorControl Inverter
.10.
ExtensionCard Description
Communication
Card
OfferRS232andRS485dual physical communication interface
1. RS232adoptsstandardDB9masterseat.
2. 3-holeRS485interface,twocommunicationmodes
can be
switched byshort-connectingmodule.
Receivehigh-speedpulsefromencodertorealizehigh-
accuracy
close-loopvectorcontrol.
3. Bothpush-and-pullinput and open-circuit collectorinput.
4. Offerfrequencydivision output, thefrequency-divisi
on factor
can beselectedbydial switch.
Connecttotheencoderbysoftwire.Communication CardOffer
RS232andRS485dual physical communicationinterface
5. RS232adoptsstandardDB9masterseat.
6. 3-
holeRS485 interface,twocommunication modecanbe
switched byshort-connectingmodule.
PGCard
Receivehigh-speedpulsefromencodertorealizehigh-
accuracy
close-loopvectorcontrol.
1. Bothpush-and-pullinput and open-circuit collectorinput.
2. Offerfrequencydivision output, thefrequency-
division factor
can beselectedbydial switch.
3. Connecttotheencoderbysoftwire.
Injection Molding
Card
Achieveenergysaving function forinjection mo
lding machineby
collectingandprocessingpressureandflowsignal
,Customercan
selectcurrentorvoltageinjectionm
oldingcardaccordingto
electromagneticvalvesignal.
Tension Control
Card
Wind andunwind control,compensation ofmomentofinertia,
multipletensionsetting mode,automaticwindingdiameter
calculationanddisplay,linearspeedcollect anddisplay, pr
event wire
broken,preventoverdrive,RS485port.
WaterSupply
ControlCard
Realizefunctionssuchasclose-loopconstantpressurewatersupply
,
multi-pumpsautomaticswitch,timingandmulti-segme
ntwater
supply,dormantcontrol,preventwaterhammer,w
aterlevelcontrol
andsyntheticprocess ofsupply-discharge, RS232and RS485port.
I/OExtensionCard
Offermoreinput/outputterminalstoenhancetheexternal function of
inverter. RS485port isavailable.

CHV100SeriesCloseLoopVectorControl Inverter
.12.
Figure1.7Dimensions(350kw~500W).
ExternalDimensionsandInstallation Dimensions(380V)
A
(mm)
B
(mm)
H
(mm)
W
(mm)
D
(mm) Power
(kW) Size Installation
Dimension ExternalDimension
Installation
Hole
(mm)
1.5~5.5 C 147.5 237.5 250 160 175 5
7.5~15 D 206 305.5 320 220 180 6.0
18.5~30 E 176 454.5 467 290 215 6.5
37~55 F 230 564.5 577 375 270 7.0
75~110 G 320 738.5 755 460 330 9.0
H(withoutbase) 270 1233 1275 490 391 13.0
132~185
H(withbase) ——1490 490 391 —
I(withoutbase) 500 1324 1358 750 402 12.5
200~315
I(withbase) ——1670 750 402 —
350~500 J(withbase) See Figure1.7

CHV100SeriesCloseLoopVectorControl Inverter
.18.
Figure3.7Disassemblyof metal platecover.
Figure3.8Open invertercabinet.