ION 30ACi User manual

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
Page 1 of 12
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IntroductIon
Reasonable care and safe methods should be
practiced. Check local codes and requirements
before installation. This manual contains important
information for the safe use of this product. Read
this manual completely before using this product and
refer to it often for continued safe product use.
DO NOT THROW AWAY OR LOSE THIS MANUAL.
Keep it in a safe place so that you may refer to it when
needed.
Important Safety InStrutIonS
Before proceeding further, kindly go through the
safety instructions carefully.
Always disconnect the unit from the receptacle power
source and battery before handling or making any
adjustments to the system.
Battery Backup Warning:
WARNING: Risk of electrical shock this unit
has not been investigated for use in outdoor
areas.
WARNING: Risk of electrical shock. Connect
only to a properly grounded, three pronged
grounding type receptacle. Under any circumstances,
do not remove the grounding prong from the power
cord.
WARNING: Do not smoke, use spark able
electrical devices or open ame when working
on this unit!
WARNING: Do not install unit in locations
classied as hazardous per N.E.C., ANSI/
NFPA 70 - 1999.
FAILURE TO HEED ABOVE CAUTIONS COULD
RESULT IN INJURY OR DEATH.
WARNING: The 30ACi system is designed to
operate only one pump, the one supplied
with the unit. Using anything other than the pump
supplied with the system will cause damage to the
unit and void the warranty.
General Precautions:
Before using the inverter, read all instructions and
caution markings on the inverter, the batteries & all
appropriate sections of this instruction manual.
WARNING: Do not expose the inverter to any
type of chemicals. The inverter is designed
for interior use only.
WARNING: Do not disassemble the inverter;
take it to a qualied service center when
service or repair is required. Opening by unqualied
personnel can lead to electrical shock or re hazard
and void the warranty.
To reduce risk of electric shock, disconnect all wiring
before cleaning.
WARNING: Avoid exposing the inverter or
batteries to any type of explosive gases (in
the vicinity, as batteries generate explosive gases
1. 30ACi Power Supply PN: TW20232
2. Single Battery Box, PN: EPO----300
3. WC-33M, PN: M5235033MN
4. Ion®Switch, 6” Range, 10’ Cord, PN:IN-006-
010-10PA
5. Ion®Pipe-Mount Bracket, PN: IN-PUMPBKT-1
6. Pig Tail with Anderson Connector
7. Power Cord
3
1
2
6
7
4
5

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
Page 2 of 12
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during normal operation). Provide proper ventilation.
The battery enclosures should be designed to prevent
accumulation and concentration by hydrogen gas in
“pockets” at the top of the compartment. Vent the
battery compartment from the highest point. A sloped
lid can also be used to direct the ow to the vent
opening location. To reduce the risk of the battery
explosion, follow all the instructions of the battery
supplier or any equipment you intend to use in the
vicinity of batteries.
WARNING: Use the correct insulated tools to
make AC/DC wiring connections.
WARNING: Do not install this inverter on or
near ammable materials (plywood,
chemicals, gas online etc.)
Personal Precautions
CAUTION: Someone should be within the
range of your voice to come to your aid when
you work near batteries.
CAUTION: Have plenty of fresh water and
soap nearby in the event that battery acid
contact skin, clothing or eyes.
CAUTION: Wear complete eye and clothing
protection.
CAUTION: Avoid touching eyes while working
near batteries. Wash your hands when done.
CAUTION: If battery acid comes in contact
with skin or clothing, wash immediately with
soap and water.
KnowIng your Inverter
In its most basic form, an inverter transforms Direct
Current (DC) to Alternating Current (AC). The battery
acts as a reserve to ensure continuous supply of
power whenever mains supply from utility power is not
available. The inverter is used to charge the battery
when normal utility power is available and converts
the battery’s DC to AC voltage to run the pump when
utility power is lost.
Battery Safety
A battery can present a risk of severe burn and
injury from high short circuit current. The following
precautions should be observed when working on
batteries.
1. Do not dispose of battery in a re. The battery
may explode.
2. Do not open or mutilate the battery. Released
electrolyte is harmful to the skin and eyes. It
may be toxic.
3. The electrolyte is a dilute sulfuric acid that is
harmful to the skin and eyes. It is electrically
conductive and corrosive. The following
procedures should be observed:
a. If electrolyte contacts the skin, wash it off
immediately.
b. If electrolyte contacts the eyes, ush
thoroughly and immediately with water.
Seek medical attention.
c. Spilled electrolyte should be washed down
with a suitable acid neutralizing agent. A
common practice is to use a solution of
approximately one pound (500 grams)
bicarbonate of soda to approximately one
gallon (4 liters) of water. The bicarbonate
of soda solution should be added until the
evidence of reaction (foaming) has ceased.
The resulting liquid should be ushed with
water and the area dried.
4. Do not reverse the battery connections, as it will
blow the battery fuse. A power cord has been
provided to connect the inverter to incoming AC
wall outlet.
Battery requIrementS
Your unit operates on 12 VDC battery power when
in the power fail mode. A UL recognized deep cycle
marine battery should be used. There are two principal
types of batteries: starting and deep cycle. There
are several different types of battery constitutions
including liquid led acid, nickel iron, nickel cadmium,

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
Page 3 of 12
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alkaline and maintenance free. Batteries are sealed
or vented.
Starting Batteries
Starting batteries are designed for high cranking
power but not deep cycling. Do not use them with your
inverter. They do not affect the inverter, but they will
simply not last long in a deep cycle application. They
use lot of thin plates to maximize the surface area of
the battery. This allows very high starting current but
less run time when the battery is cycled.
Deep Cycle Batteries
Deep cycle batteries are best suited for use with the
inverter. They are designed to have the majority of
their capacity used before recharge. Available in
many sizes and types, be sure to use at least a 80AH
battery.
replacIng Battery
Wear full eye protection and protective clothing.
When replacing the battery/batteries, use the same
type and size battery/batteries. See Page 2, Battery
Requirements.
DANGER: The electrolyte is a dilute sulfuric
acid that is harmful to the skin and eyes. It is
electrically conductive and corrosive. The following
procedures should be observed:
• Do not lay tools or metal objects on top of the
batteries
• Use tools with insulated handles
When Inverter is Operating on AC Power
1. Unplug the unit from the wall.
2. Follow the Installation Instructions of this
manual, starting with step 8 and working back
to step 1.
3. Remove and safely dispose of old batteries.
4. Install new battery, starting with Step 1 of the
Installation Instructions.
When Inverter is Operating on DC Power
1. Follow Steps 1 – 4 above.
2. Push and hold the Power button on the front of
the inverter for 3 – 5 seconds.
Battery maIntenance
If you are using AGM maintenance free batteries,
you do not need to perform any maintenance to
your batteries. For all other batteries, refer to the
manufacturer recommended battery maintenance
section of the battery being used.
Maintenance or replacement of batteries should be
performed or supervised by personnel knowledgeable
of batteries and the required precautions.

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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toolS needed
A pipe wrench, insulated pliers, insulated adjustable
wrench, and insulated screwdriver will be needed.
InStallatIon InStructIonS
Remove all packaging from the box. It should include:
an inverter, battery box, pig tail with Anderson
connector, inverter power cord and pump with Ion®
switch.
Find a suitable place to set the unit. Keep in mind that
the unit should be placed in an area where water and
moisture will not splash or drip on the unit, the fan inlet
on the sides of the enclosure will not be obstructed
and where a properly grounded three prong dedicated
receptacle is within reach of the power cord.
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles
• Do not lay tools or metal parts on top of batteries
1. Install the 12 volt deep cycle marine battery
into the plastic battery box. Make sure that the
MCB (main circuit breaker) on the back of your
inverter is in the OFF position.
2. Connect the black negative (-) wire of the pig
tail to the negative (-) terminal of the 12 volt
battery.
3. Connect the red positive (+) wire of the pig tail
to the positive (+) terminal of the 12 volt battery.
4. Lay wires on over the short side of the battery
box so the Anderson connector is on the outside
of the battery box. Install the plastic cover on
the battery box so that the red and black wires
come out of the battery box and set the inverter
on top of the battery box cover.
5. Plug the Anderson connector from the inverter
into the Anderson connector from the battery,
insuring that the wire colors match on both
sides.
6. Install the sump pump in the sump pit and place
the sump cover back on the sump pit so that
the pump switch cord and pump power cord
reach the inverter.
7. Plug the switch cord into the back of the inverter
Mains A.C. Lower Voltage Limit 90 VAC ± 5V
Output Voltage with Full Load 110 - 120V ± 10 V
Battery Lower Voltage Limit 10.5 VOC ± 0.2 V
Output Frequency
Main Output Frequency Same as Input
Battery Charger Boost Voltage 13.7 ± 0.2 V
Overload 130% ± 3% (With Auto
Reset Function)
Model
Output Discharge
(inch)
Rated Maximum Dimensions
L x W x H
Weight
(lbs)
HP Amp Head (feet) Flow (GPM) Head Flow (GPM)
WC-33 1/3 4.0 1-1/2 NPT 10 41 0 GPM @ 24’ 46 GPM @ 0’ 9 x 6-1/2 x 10” 18
Inverter Specications
Pump Specications
Pump Performance Curve
Head - feet
Capacity - US GPM
0
25
15
5
10
20
30
0 252015105 30 35 40 45
technIcal SpecIfIcatIonS

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
Page 5 of 12
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and the pump cord into the switch cord. See
Page 5, Figure A.
8. Connect the inverter power cord to 120 AC
power and turn the MCB switch to ON position.
Your system is now ready.
9. Powering Up
To charge your battery, make sure the MCB is
in the ON position. The LCD display will come
on and show the condition of the battery. If the
battery is fully charged, the battery display will
have all bars lit and show 100%. If the battery is
charging, the battery display will cycle the bars
from bottom to top and show the percentage of
charge. This shows that the charger is working
properly in AC mode. Any AC load powered by
the inverter should also work at this point, since
a portion of the AC power is passed through the
inverter to power the load.
The Power button on the front of the inverter is
to be used in the event that the battery needs to
be replaced while the unit is in DC mode, See
Page 3, Replacing Battery. If setting up the
inverter when AC power is available, the Power
button is automatically on. If the button is held
in for 3 - 5 seconds while in AC mode, the
display will go blank and the inverter will be off.
The inverter can be turned back on by holding
in the Power button again for 3 - 5 seconds or
unplugging the inverter from the wall outlet for
10 seconds and plugging it back in.
Note: The range of the switch is the distance between
the On and Off levels. The Off level is at the bracket
mounting screw of the switch. From this point,
measure up to nd the On level, see Page 5, Figure
B.
The Ion®switch does not operate like a standard
pressure switch. There are no contacts to wear out,
so when pressure is applied, there will not be a click.
10. Testing
While the inverter is on AC power, ll the basin
up with a bucket or garden hose to verify that
the pump turns on at the correct level. Once
the pump turns on, let it pump the basin out
until it shuts off. Repeat three times.
Unplug the power cord from the wall outlet. The
inverter will beep with the battery bars cycling
DOM
M/YYYY
OUTPUT 120V
24VDC
AC120V INPUT
ON
Ion®Switch
piggy back
Pump plug
FIGURE A
FIGURE B
Range
of 6”
from top to bottom. The battery percentage will
slowly start to drop. The inverter is now in DC
mode, taking the battery power and using it
to power the load uninterrupted. Fill the basin
again, as described above, to verify the pump’s
operation in DC mode. Make sure you plug
the inverter back into the wall outlet.
The above steps will complete a function test of
the inverter. If all areas pass, the inverter is ready
for use. If any areas fail, see the troubleshooting
table.

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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30acIBacK panel
The inverter has two battery leads coming out from the
back of the inverter, with a grey Anderson connector
on the end, a MCB (main circuit breaker), pump
output socket (120 volt) and a power cord to connect
with AC power (120 volt). The Anderson connector
on the inverter leads gets connected to the Anderson
connector on the Pig Tail coming from the battery.
30acIfront panel
Pump Outlet
Date of Manufacture Label
120 Volt
Power Cord
Main Circuit Breaker
DC MODEAC MODE
Output VoltageOutput Voltage
Amount of LoadAmount of Load
Battery Display
Battery Display
Charge in
Batteries
Charge in
Batteries
Frequency/
Load Amps
Input
Voltage/
Load Amps
Quick Connect
Battery Leads
Anderson
Connector
Power Button Power Button
30ACi
Battery Backup System
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Battery Backup System
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Battery Backup System 30ACi Battery Backup System

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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Amount of Load
component part numBerS
Description Part Number
Inverter, 600 Watt, 12 V TW20232
Pump, WC-33M M5235033MN
Battery Box EPO----300
Ion® Switch IN-006-010-10PA
Ion® Pipe-Mount Bracket IN-PUMPBKT-1
trouBleShootIng
1. Inverter Mode but No Power
a. Check display to see if a low battery
condition is present. Remove all loads,
unplug the AC power cord for 10 sec. and
plug it back in. Allow the battery to charge
when the AC Power resumes before
running the Inverter on battery again.
b. Check display to see if fault condition is
present.
2. Inverter Does No Operate and No Message
On Display
a. Push and hold Power button on front of the
unit for 3 - 5 seconds.
b. Check the battery connections and the
mains connections.
3. Inverter Trips Frequently In DC Mode
a. Reduce the load and reset the inverter.
i. Inlet holes in pump base may be
clogged. Remove pump and clean the
openings.
ii. Pump impeller may be partially clogged
with tar or paint, causing motor to run
slow and overload. Remove pump and
clean.
iii. Motor stator may be defective.
4. Pump Does Not Run In DC Mode
a. Possible low battery.
i. Check conditions of batteries and
recharge.
b. Possible loose or corroded battery
connection.
i. Check and clean all connections.
5. AC Power Is Available but the Inverter Will
Not Operate in AC Mode
a. Push and hold Power button on front of the
unit for 3 - 5 seconds.
b. Possible loose AC output connection.
i. Check all AC output connections.
ii. Check main 15 amp circuit breaker to
the wall outlet.
6. Low Surge Power
a. Possible weak batteries or battery cables
are too long.
i. Refer to cable and battery
recommendation in this manual.
7. Inverter Overheats
a. Inverter is hot.
i. Reduce load and let the inverter cool
down.
8. If Pump Does Not Run and Hums
a. Inverter circuit breaker is off.
b. Water level in sump has not reached turn-
on level.
c. Pump cord is not making contact in
receptacle.
d. Ion switch may not be working properly.
i. Plug pump directly into wall outlet
without the Ion plug. If pump runs, the
Ion switch may need to be replaced.
e. If all of the above are OK, then the motor

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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could be malfunctioning.
9. Pump Runs but Does Not Deliver Water
a. Check valve is installed backwards. Arrow
on valve should point in direction of ow.
b. Discharge shut-off valve (if used) may be
closed.
c. Impeller or volute openings are fully or
partially clogged. Remove pump and clean.
d. Pump is air-locked. Start and stop several
times by plugging and unplugging cord.
Check for clogged vent hole in pump case.
Drill a 1/8 inch hole into PVC pipe.
e. Inlet holes in pump base are clogged.
Remove pump and clean the openings.
f. Vertical pumping distance is too high.
Reduce distance or change the discharge
ttings of the pump.
10. Pump Runs and Pumps Out Sump but Does
Not Stop
a. Unplug the pump/Ion plug from the inverter.
b. Plug the pump back into the Ion plug and
plug the Ion plug into a wall outlet.
i. If the pump does not turn on right
away, and the water level is not at the
On level, let the pump go through an
On / Off cycle a few times to insure
that the switch is functioning properly.
The basin may need to be lled with
a garden hose or bucket. Plug pump/
Ion plug back into one outlet on the
inverter and test again.
ii. If the pump turns on right away, and
the water level is not at the On level,
the switch may have to be replaced.
11. Pump Runs but Only Delivers a Small
Amount of Water
a. Pump may be air-locked. Start and stop
several times by plugging and unplugging
cord. Check for clogged vent hole in pump
case. Drill a 1/8 inch hole into PVC pipe.
b. Vertical pumping distance may be too high.
Reduce distance or change the discharge
tting of the pump. Inlet holes in pump base
are clogged. Remove pump and clean the
strainer and openings.
c. Impeller or volute openings may be fully or
partially clogged. Remove pump and clean.
d. Pump impeller is partially clogged with tar
or paint, causing motor to run slow and
overload Remove pump and clean.
12. Fuse Blows or Circuit Breaker Trips
a. Pump impeller may be partially clogged
with tar or paint, causing motor to run slow
and overload. Remove pump and clean.
b. Motor stator may be defective.
c. Fuse size or circuit breaker may be too
small. Must be 15 amp.
d. Impeller or volute opening may be fully or
partially clogged. Remove pump and clean.
13. Motor Runs for a Short Time Then Stops
a. Inlet holes in pump base may be clogged.
Remove pump and clean the openings.
b. Pump impeller may partially clogged with
tar or paint, causing motor to run slow and
overload. Remove pump and clean.
c. Motor stator may be defective.
14. Pump Does Not Turn On
a. Test the pump without the Ion switch.
i. Plug the pump directly into a wall outlet,
without plugging it into the Ion plug.
ii. If pump still does not run, the pump
may be defective.
iii. If the pump does run, continue to the
next step.
b. Test the switch with the pump.
i. Plug the pump into the Ion®switch and
plugging the Ion switch plug into the
wall.

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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ii. Push up on the sensing plate through
the center hole on the underside of the
switch. Note that, being an electronic
switch, you will not hear a clicking
sound.
iii. If the pump does not turn on, the switch
may have to be replaced.
iv. If the pump does turn on, continue to
the next step.
c. Verify the range of the switch. Your system
should have been supply with a 6” range
switch.
i. See Page 5, Figure A to verify that the
On level is appropriate for your basin.
1. If the On level is too high, contact
the installer.
warranty IS voId If...
1. Using an extension cord.
2. Any power cord has been cut or the grounding
prongs removed or using an adapter tting.
3. Inverter has been used in an outdoor
application.
4. Batteries not meeting the above specications
have been used.
5. Inverter has been submerged in water.
6. Inverter has been tampered with in any manor
not described in the above instructions.
7. Working on the inverter, pump or switch while
plugged in.
8. Inverter has been disassembled by customer.
9. Inverter has been applied to products exceeding
the maximum capacity of the inverter, i.e., a
pump other than the one supplied with the unit
or more than one pump.
10. Inverter has been applied to the wrong voltage.
11. Removing motor housing, unscrewing impeller,
or otherwise removing impeller seal of pump.
12. Running the pump continuously.
13. Pumping chemicals or corrosive liquids.
14. Pumping gasoline or other ammable liquids.
15. Any tags or labels have been removed from
the inverter, pump or Ion™Digital Level Control
switch.

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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noteS

30ACi
Battery Back-Up System
OPERATION MANUAL
Dated: 07/23/2013
Document Name: 30ACi_OM
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3 Year Residential Warranty
1. Coverage and Term. Metropolitan Industries, Inc. (“Metropolitan”) warrants to the original
purchaser (the “Buyer”) of each StormPro/Sumpro product (the “product”), that any part thereof which proves
to be defective in material or workmanship within three (3) years from date of manufacture, will be replaced at
no charge with a new or remanufactured part, F.O.B. factory. Buyer shall be responsible for all freight charges
and all costs of fi eld labor or other charges incurred in the removal and/or reinstallation of any product, part
or component thereof.
2. Exclusions. THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND
EXCLUSIONS:
(a) The Warranty excludes products or workmanship which becomes defective as a result
of: (i) earthquake, fi re, storms, the elements or any other acts of God; (ii) normal wear and tear from use;
(iii) accident, misuse, abuse or neglect; (iv) modifi cations made by Buyer or any third party, other than
Metropolitan; and (v) Buyer’s failure to properly install, maintain, service and/or operate the product under
normal conditions and according to manufacturer’s instructions.
(b) Metropolitan shall not be responsible for, and the Warranty shall not cover, extended
damage which occurs because of Buyer’s failure to notify Metropolitan promptly in writing of apparent
defects.
(c) Any part or component designated as manufactured by anyone other than Metropolitan
shall be covered only by the express warranty of the manufacturer thereof.
(d) The Warranty shall lapse upon Buyer’s failure to fully comply with the terms and conditions
of its contract with Metropolitan, including Buyer’s failure to pay the purchase price for the product or any
portion thereof. Buyer’s subsequent compliance with the terms and conditions of any such contract, will not
cause the term of the Warranty to extend beyond the time period set forth above.
(e) No actions taken by Metropolitan to correct a defect in a product shall extend the Warranty
beyond the period set forth above. Metropolitan shall not be obligated to remedy any defect, where otherwise
required pursuant to the Warranty unless and until Buyer notifi es Metropolitan in writing of the defect and
then only if such notifi cation is made prior to the expiration of the period set forth above.
3. Process of Claims and Repairs. Metropolitan agrees that if the product or any part or component
thereof shall fail to conform to the terms of this Warranty, Metropolitan shall replace such nonconforming
product, part or component at the original point of delivery and furnish instruction for its disposition. Any
transportation charges involved in such disposition and all costs of fi eld labor or other charges incurred in the
removal and/or reinstallation of any product, part or component thereof shall be the responsibility of Buyer.
4. Limitation on Liability. Notwithstanding any provision to the contrary, Metropolitan’s entire
liability under this Warranty shall not in the aggregate exceed, and Buyer’s exclusive and sole remedies
are, to the extent permitted by law, shall be to secure replacement of the defective product. UNDER NO
CIRCUMSTANCES SHALL METROPOLITAN BE LIABLE UNDER THE WARRANTY FOR
ANY INDIRECT, PUNITIVE, SPECIAL, EXEMPLARY, CONSEQUENTIAL OR INCIDENTAL
DAMAGES (INCLUDING LOST PROFITS, REVENUE, USE OR ECONOMIC ADVANTAGE).
5. Express Waiver of Any Other Warranties. THE EXPRESS WARRANTY SET FORTH IN THIS
WRITTENWARRANTYISTHE ONLYWARRANTYMADEBYMETROPOLITAN, ORANYOTHER
PARTY, IN CONNECTION WITH ANY PRODUCT PURCHASED FROM METROPOLITAN.
NEITHER METROPOLITAN, NOR ANY OTHER PARTY, MAKES ANY OTHER EXPRESS OR
IMPLIED WARRANTY WHICH IS NOT SET FORTH HEREIN, AND METROPOLITAN HEREBY
DISCLAIMS AND BUYER HEREBY WAIVES ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTY OF MERCHANTABILITYAND THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
6. Not Transferable. The Warranty may not be transferred and shall be void on the sale or other transfer
of the product.
7. Products and Warranty Subject to Change. Metropolitan reserves the right to make revisions to its
products and their specifi cations, and to revise this Warranty and related information without notice.