ITOH DENKI F-RAT-NX75 User manual

F-RAT-NX75
Flat-Right Angle Transfer
Right Angle Transfer Module
〈User Manual〉
Make sure to read this manual carefully before using, and start
using only after you have understood all the product’ s functions,
safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
A PC application “Itoh Configurator E/IP (hereinafter referred to as “ICE”)” and its user manual are
necessary for IB-E04F-FT setting and programming.
Contact us for the application and user manual.
No.579
For IB-E04F-FT
Module
ITOH DENKI
ITOH DENKI
ITOH DENKI
Sorting
Thank you for purchasing the Right Angle Transfer Module
(hereinafter referred to as “this product”).
Read this manual before use

2F-RAT-NX75 User Manual
1. Introduction
Load
Switch to the diverting
direction
Discharge
Switch to the straight
direction
Operation description
(when diverting at a
right angle)
Features of this product
・
This product is a module to divert at a right angle without changing its level, and
there is no impact on the trays.
・
All-electric control. No pneumatics, which do not require compressor.
Features
Features

・In this manual, F-RAT-NX75 is described as F-RAT, and F-RAT-NX75 and F-RAT
are described separately, when needed.
・Depending on the signal type (NPN/PNP) specified by customers, different models
of control driver cards are supplied as being the standard for this product.
Signal input/output type
Included driver card model
NPN
IB-E04F-N-FT（1）
HBM-201BN（1）
IB-E04F-P-FT（1）
HBM-201BP（1）
PNP
This product is designed as a general industrial device. Do not use for other
applications. We do not take any responsibility for any damage that may result from
the disregarding of these warnings.
Also, in the event that an accident results from the use of this product, we do not
compensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any other
secondary damage.
There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of other
companies, in advance.
Notes on industrial
property rights
We respond to technical inquiries based on the contents described within this manual,
and on this product within the range of general items for this product unit with
standard specifications, and for the options prepared by us.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under such
circumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on your
responsibility according to operation.
Notes on technical
support
This product is intended to comply with the risk category 2＊2or lower as defined in
EN954-1＊1. It does not comply with purposes beyond risk category 3 or higher.
＊1: European machinery safety standards
＊2: This indicates that even though events that would result in serious injury occur infrequently under
assumed risk environment, there is a high probability to avoid danger if you observe the safety
contents described in this manual.
About the risk category
of this system
This product is not equipped with special dust proof/waterproof countermeasures, and
is intended to be used in environments of “Pollution Degree 2”＊1, as defined in
IEC60664-1＊2.
For this reasons, if users install this product in an environment that requires dust
proof/waterproof treatments, they need to add necessary countermeasures, and
check the performance based on their responsibility.
※1: Insulation coordination for equipment within low-voltage supply systems - Part 1 of the International Standard.
※2: Non-conductive pollution will occur, but it is assumed that condensation will happen to generate conductive property
temporarily.
About installation
environment
Disclaimer
In this manual, IB-E04F-N-FT and IB-E04F-P-FT are described as IB-E04F-FT,
and HBM-201BN and HBM-201BP as HBM-201. Also, IB-E04F-N-FT and
IB-E04F-P-FT, as well as HBM-201BN and HBM-201BP are described
separately, when needed.
F-RAT-NX75UserManual
1. Introduction
3
Disclaimer
About description of
the product

F-RAT-NX75UserManual
4
2. Procedures from installation to operation
Some errors have been found.
Have the problems been solved?
Prepare the 24V DC power supply, such as DC power supply units.
Prepare a PC / Install the application
Open the package, and check the model, specifications, voltage, etc.
Check accessories.
Advance preparation
Start using only after you have understood all the product’ s functions, safety
information, and precautions.
Read this manual
Product check
Perform maintenance and inspection
based on corresponding parts.
Yes
Maintenance/Inspection
Take appropriate measures based
on the corresponding symptoms.
Troubleshooting
Perform control (programming).
Control
Perform inspection before operation.
Start-up inspection
Run operation.
Install the F-RAT main unit.
Installation
Mount driver cards.
Connect the F-RAT and driver cards.
Connect power and signal cables to driver cards.
Perform settings of driver cards.
Connect to power supply units.
Wiring
No
No
Yes
Procedures from
installation to operation
P.15 〜
P.21 〜
P.35 〜
Procedures from installation to operation
P.37 〜
P.44 〜
P.67 〜
P.70 〜
P.76 〜

5F-RAT-NX75UserManual
2. Procedures from installation to operation
INDEX 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Appendix
Introduction
Procedures from installation to operation
Safety precautions
3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection
Advance preparation
Product check
Structures
Installation/Wiring
7-1. Before installation
7-2. Installation
7-3. Wiring
IB-E04F-FT settings
8-1.Setting preparation
8-2.Property settings

Control/Operation
9-1.Creating the ladder logic
 9-1-1.Switching the transfer direction
 9-1-2.Changing the speed
9-2.Basic operation
 9-2-1.Switching the transfer surface
 9-2-2.
About the initial position setting (teaching) of the transfer surface
9-3.Program example
9-4.What to do before operation
Maintenance/Inspection
10-1.LED indication
10-2.Checking and releasing errors
10-3.Before replacement work
10-4. Replacement of MDR for roller transfer/idlers/roller drive belts
10-5.Replacement of the carrier wheel cassette

Troubleshooting
Appendix 1. Product specifications
Appendix 2. Replacement parts/Options
Appendix 3. Residual risk list/MAP
…… 2
…… 4
…… 6
…… 8
……10
……11
……11
……12
……12
……14
……19
……23
……25
……26
……35
……37
……43
……45
……48
……52
……54
……58
……58
……59
……64
……65
……66
……67
……69
……70
……74
……76
……78
……83
……85
……89
……90
……91
……94
INDEX
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings

Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
6
…… 8
……10
……11
……11
……12
……12
For parts names in sentences, refer to 6. Structures (P.24).
3.Safety precautions
3.Safety precautions
3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
7
To prevent hazards to users and/or others, and/or damage to property in advance, the
important precautions to be followed securely is described below.
■The degree of hazard and/or damage that may result if a user disregards the
description and operates the product improperly is caregorized as the following
symbols and explained below.
■The type of precautions is categorized as the following symbols and explained
below.
WARNING This indicates a high possibility that severe injury or
even death may result.
CAUTION This indicates a high possibility that injury, or only
property damage may result.
This symbol indicates a reminder which users should pay
attention to.
This symbol indicates operations that are prohibited.
This symbol indicates forced operations that users should
always perform.
Danger level
Symbol explanation
3.Safety precautions
Danger level

Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
8
WARNING
CAUTION
Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.
Failure to follow this could result in explosion, fire, electric shock and/or
injury.
When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.
Donotapplyheavyloadstothisproduct,suchassteppingonit.
Failure to follow this could result in people falling and/or malfunction.
Donotforciblybendand/orpullcables.
Also,donotputheavymaterialsoncables,ordonotgetthem
stuckbetweencables.
Failure to follow this could result in fire and/or electric shock due to cable
damage.
MakesuretoattachgroundwirestothisproductandtheDC
powersupplyunit.
Failure to follow this could result in electric shock if any malfunction or leakage
occurs.
Neverremodeltheproductand/ordrivercards.
Failure to follow this could result in serious accidents. We assume no
responsibility for remodeled products.
Donottouchtheproductwhenithasjuststoppedoperation.
Failure to follow this could result in burns.
Donotputwaterand/oroilontheproduct,anddonottransfer
wetand/oroilytrays.
Failure to follow this could result in electric shock, and/or malfunction.
Donotcomeintocontactwiththemovingparts,suchasthe
carrierwheels,rollers,orliftingsections,and/orallowclothesto
getclosetothem.
Failure to follow this could result in them getting caught and/or stuck.
3-1.
General precautions
Donotapplystrongimpactand/orexcessiveforcetothe
product,suchashittingitwithobjects,ordroppingit.Also,do
notusetheequipmentifstrongimpacthasbeenapplied,and/or
iftheappearancehasbecomedeformed.
Failure to follow this could result in malfunction due to applied impact.
General precautions
3.Safety precautions

Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
9
CAUTION
Stopoperationwhenabnormalsoundisheardduringoperation.
Failuretofollowthiscouldresultinunexpectedaccidents.
Observethesafetyregulationsrequiredforinstallationlocations,
and/orproductsinuse.
Donotturnon/offrelaysand/orcontactorsnearpowercables,
signalcables,and/ordrivercards.
Failuretofollowthiscouldresultinmalfunctionduetonoisegeneration.
LEDorPull-up/Pull-downcircuitsimplementedintheoutput
circuitofcontroldevicescouldresultinunexpectedoperation.
Carefullychecktheoutputcircuit.
Turnonthepowerinorderofexternalcontroldevices,andthen
theproduct.
Turnoffthepowerinorderoftheproduct,andthenexternal
controldevices.
Turningon/offthepowerinthewrongordercouldresultinmalfunction.
Donotuseinawayexceedingtherangeoftheproduct
specifications.
Failuretofollowthiscouldresultinmalfunction,fire,and/orinjury.
Turnoffthepowersupplytotheproductbeforemovingand/or
installingtheproduct,andperformingmaintenanceand
inspection(excludingthoseduringoperation).
Workingwhilethepowerisoncouldresultinaccidentsduetounexpected
operation.
Securelywireeachcabletoconnectionparts.
Improperwiringcouldresultinelectricshockand/ormalfunction.
Donotunplugpowerand/orsignalcablesduringoperation.
Also,donotrun/stopthisproductbythepowersupply.
(Usethesignal.)
Failuretofollowthiscouldresultinmalfunction.
DonotforciblyrotatetheMDRattimesotherthanmaintenance
andinspection.
Failuretofollowthiscouldresultindamagetodrivercards,and/ortheirlifetime
tobesignificantlyshortened.
Donotturnoffthepowerduringtransfer(duringMDRrotation).
Failuretofollowthiscouldresultinmalfunction.
3-1.
General precautions
General precautions
3.Safety precautions

Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
10
WARNING
CAUTION
CAUTION
Donotturnonthepowerwhentraysareunstable.
Failuretofollowthiscouldresultininjury,accidents,and/ordamageduetoload
collapse.
Makesuretoperformthestart-upinspection,andcheckthat
devicesarefreefromanyabnormalities,andthatsafety
equipmentfunctionscorrectlybeforeusingtheproduct.
Whendisposingoftheproduct,makeconsigningcontractswith
licensedindustrialwastedisposers,andconsignthedisposalto
them.
Inprinciple,havetwoormorepersonsworkwhencarrying
and/orinstallingtheproductasitisaheavyload.
Whenhoistingthisproduct,neverentertheareaunderthe
suspendedload.
When hoisting, use appropriate hoisting equipment, and pay special
attention to prevent the balance of the suspended load from being lost
and/or falling. Also, have only qualified workers conduct the operation.
Improper hoisting could result in serious accidents.
Donothoistthisproductwithgoodsloaded.
Failure to follow this could result in objects falling.
Whenhandling,wearprotectiveequipment,suchasgloves.
Sincethisproductconsistsinlargepartofmetal,carelesshandlingcouldresult
inhandsgettinginjured.
Checkthecorrespondinginstallingdirectiontothe
loading/dischargingsidesbeforeinstalling.
Failuretofollowthiscouldresultinobjects/bodypartsgettingcaughtand/or
stuck.
Make sure to use the recommended tightening torque to tighten
bolts for installing the F-RAT main unit and/or fastening screws of
driver cards.
Failuretofollowthiscouldresultinboltsand/orscrewsloosening,and/or
malfunction.
3-2.
Precautions on
installation
3-1.
General precautions
Precautions on installation
3.Safety precautions

11
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
Do not turn the driver card switches with excessive force.
Perform wiring when the power is shut off.
Failuretofollowthiscouldresultinelectricshockand/oraccidentsdueto
unexpectedoperation.
Failure to follow this could result in malfunction.
Take appropriate measures to prevent trays from popping out of
the equipment.
For example, mount guide rails on the conveyor frames.
Failure to follow this could result in workers getting injured by trays popping out of
the equipment.
If necessary warning/caution labels become hidden after installing
fences, affix again on places where they can be seen.
Do not change switch settings for HBM-201.
Failure to follow this could result in malfunction, and/or accidents due to
unexpected operation.
When attaching or removing connectors, turn off the power first,
securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver card connection
parts, such as obliquely attaching or removing connectors.
Failuretofollowthiscouldresultinelectricshock,malfunction,and/oraccidents
duetounexpectedoperation.
Securely attach connectors to the driver card connection parts.
Improperwiringcouldresultinelectricshockand/ormalfunction.
Perform wiring to connectors so that cables make secure contact
with connectors.
Barblinesfromthecablecorecouldresultinheatgenerationand/orfiredueto
changesofcontactresistance,and/orshortcircuitwiththeadjacentcontact.
3-3.
Precautions on wiring
3-4.
Precautions related to
control
Precautions on wiring
CAUTION
CAUTION
CAUTION
3-2.
Precautions on
installation
3.Safety precautions
Do not change SW401 on IB-E04.
(All switches #1 to #4 are OFF: Factory settings)

12
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
Atthetimeofrepairandreplacementwork,turnoffthepowerto
allconnectingdevices.
Topreventwraparoundforthepowercircuitsand/orsignals,shutoffthepower,
waitasufficientamountoftime,anddischargeelectricityinsidetheDCpower
supplyequipment.
Atthetimeofmaintenanceandinspection,postwarninglabels
soastopreventunauthorizedpersonsfromturningonthepower.
Failuretofollowthiscouldresultinmalfunctionand/orunexpectedaccidents.
Ifanyabnormalitiesarefound,donotusethisproductuntilthe
causeshavebeeneliminatedcompletely.
Havespecialists(orpeoplewhohavesufficientlyacquiredskills)
performmaintenanceandinspectionunderinstructionsby
managementsupervisors.
Usingthisproductwithunattendedabnormalitiescouldresultinnotonly
damagetothedevices,butalsounexpectedaccidents.
Donotforciblymovetrayswhentheyareplacedonthecarrier
wheels.
Failuretofollowthiscouldresultindamageand/ormalfunction.
Atthestart-upinspection,wearprotectiveequipment,suchas
gloves.
Failuretofollowthiscouldresultinhandsgettinginjuredbymetalparts.
Atthestart-upinspection,shutoffthepower,andperform
inspection.
(excludinginspectiontobeperformedwhenoperatingthisproduct.)
Failuretofollowthiscouldresultininjuryduetounexpectedoperation,suchas
gettingcaughtand/orstuck.
Makesuretoperformthestart-upinspectionbeforestarting
operation.
Ifanyabnormalitiesarefoundatthestart-upinspection,make
suretotakecountermeasuresbeforethetrialrun.
Failuretofollowthiscouldresultindamageand/ormalfunction.
Whenoperatingthisproductatthestart-upinspection,take
appropriatemeasurestopreventfingersfromgettingstuck
and/orcaughtincarrierwheelsand/orrollers.
Also,getreadytoshutoffthepowerintheeventthatsomething
shouldhappen.
Failuretofollowthiscouldresultinaccidents/injurybygettingcaughtand/or
stuck.
3-5.
Precautions related to
operation
3-6.
Precautions on
maintenance and
inspection
Precautions related to operation
CAUTION
CAUTION
3.Safety precautions

13
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
When repairing/replacing, wear protective equipment, such as
gloves.
Failure to follow this could result in hands getting injured by metal parts.
Do not disassemble sections and/or parts other than those
specified.
Failure to follow this could result in malfunction and/or unexpected accidents.
Depending on sections and/or parts to be repaired and/or
replaced, they need to be rotated and/or lifted by hand.
Pay attention not to get caught and/or stuck. Failure to follow this could result in
injury.
Before the trial operation after repair/replacement,
· Check that the roller drive belts have been mounted properly.
· Check that there is no friction between the moving parts, or
between the moving and fixed parts.
· Check that screws/covers previously removed have been
securely mounted again.
· Check that all parts are installed.
Failure to follow this could result in malfunction and/or unexpected accidents.
Make sure to prepare repair/replacement parts designated by
ITOH DENKI.
Using parts other than those designated by ITOH DENKI could result in
malfunction.
3-6.
Precautions on
maintenance and
inspection
Precautions on maintenance and inspection
CAUTION
3.Safety precautions

14
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
4.Advance preparation
4.Advance preparation

15
HBM-201
IB-E04F-FT
AC power
source
0
1
IB
-E
04F-
FT
4.Advance preparation
Before introducing this product, prepare the following devices separately.
As for the sensor input, and input/output signals of driver cards,
adopt the number of inputs/outputs based on operation.
F-RATmainunit
24V DC power unit
Emergency
stop switch
Sensors
Breaker
【Important】
Wiring image
Items to be prepared
by customers
Items to be prepared by customers
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
Power supply equipment to supply 24V DC to this product
①24V DC power supply
●Switching power supply (24V DC/10A, 240W or more)
●24V DC Battery
■A switching power supply is recommended as the DC power supply (24V
DC±10%) for drivers.
■Use a stabilized power supply that has an adequate capacity of 24V DC and
10A or higher and does not fluctuate due to load variation.
■If the capacity of the power supply is less than the rated power of this product,
it may cause the supply voltage leading malfunction or damage.
Be sure to use the power supply with a capacity larger than the rated power of
this product.
■For the power supply unit, use an isolation type switching power supply
compliant with the safety standard (IEC60950-1 or UL60950-1) for Information
technology equipment.
■The power supply shall have a capacity larger than the rated value of this
product.
■A transformer type power supply cannot be used.
■Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.
■In addition, the power supply should not activate protection with peak current
30A for 1ms or below.
■
Operation
Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer,
and drive switching (3 MDRs in total), it is not recommeded to use multiple
MDRs at the same time.

16
④PC
⑤LAN cable
③Wiring materials Necessary for wiring of power and signal cables to driver cards.
〈Available wire diameter for driver card connectors〉
■To select the current capacity of wiring materials, secure a high safety margin
based on the current value in the equipment to be used.
■Longer wiring between the power supply unit and driver cards/controllers could
cause the voltage to decrease, resulting in malfunction and/or damage.
PCs that meet the following requirements
Category 5e or more
・OS: Microsoft Windows 7 or later
・CPU: CPU core i5 or higher
・Memory: 4 GByte or more
・Framework Ver 4.5 or higher
・CRT resolution: 1024×768 [XGA]
・PCs in which data area has to be secured sufficiently
・Keyboard/Mouse (Touch operation unavailable)
※If Framework has not been installed, install Framework Ver.4.5.
※If some problems resulting from other factors have been found,
it is possible we cannot address them in the specifications,
depending on the contents. We appreciate your understanding.
Items to be prepared by customers
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
4.Advance preparation
Zone sensors to check the tray, and area sensors to check loading and discharging, etc.
②Sensors
Zone sensor
Term
A sensor to detect the existence of trays within the zone
Area sensor
A sensor to detect load and discharge of trays
Area sensor (Load)
Area sensor (Discharge)
F-RAT zone sensor
Area sensor (Discharge)
Transfer direction
Power connector
Driver card
Connector
Control connector
IB-E04F-FT HBM-201
0.5〜1.5m㎡（AWG：20〜14）
0.08〜0.5m㎡（AWG：28〜20）
1.25〜2.5m㎡（AWG：16〜12）

17
⑥Application
⑦MDR extension cable
(option)
60
L
±5
37
(Male side)
(Female side)
Model
10P extension cable length
ACE-CBM-A0600
ACE-CBM-A0850
ACE-CBM-A1200
L= 600mm
L= 850mm
L=1200mm
Model
12P extension cable length
ACE-CBM-G0600
ACE-CBM-G1200
L= 600mm
L=1200mm
Necessary when the installing location of the F-RAT main unit is far from that of the driver cards.
■12P extension cable：F-RAT〔M1 / M2〕―IB-E04F-FT〔MA〕
■10P extension cable：F-RAT〔M3〕―HBM-201
60
L
±5
(Male side)
(Female side)
37
37.5
32.5
■Use extension cables of 1200 mm or less.
■Securely insert each connector part.
■Use ICE Ver1.1.4.0 or later.
IB-E04F-FT cannot be used with the version released before ICE Ver 1.1.4.0.
■Illustrations and/or procedures shown below may partly differ depending on your PC.
In such cases, perform settings and operations to ensure the application will be
safely installed of your own accord, and under your own responsibility.
Installingthedesignatedapplication
A PC application “ICE” and its user manual are necessary for IB-E04F-FT setting and
programming.
Contact us for the application and user manual.
Start the ICE setup
program.
Proceed to the
installation according
to the instructions on
the screen.
Click to start
installation
1
2
3
4
Acceptthelicenseagreementarticles,
andclick
※Whenthefollowingscreenisdisplayed
duringinstallation,click“Yes”.
When installation is
complete, the ICE
icon will be displayed
on the PC’ s desktop.
Click
Click
Click
Items to be prepared by customers
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
4.Advance preparation

18
AC power
source
⑧Stay
(option)
Size
6040 / 7540 / 9040
6050 / 7550 / 9050
370
(mm)
470
LX
400
500
6060 / 7560 / 9060
6070 / 7570 / 9070
570
670
600
700
6080 / 7580 / 9080 770 800
＊For X dimensions (between frames) other than those mentioned above, contact us.
L
19.8
48
21.3
35
X (Between frames)
4.5
For hex. bolt M8/using spring washer
For hex. bolt M8
Using plain water/
spring washer
2-∅9
2-M8
Install the emergency stop equipment on the side of the DC power supply unit to
which the power is supplied.
This product does not include the emergency stop equipment.
Customers must make sure to install it.
⑩Emergency stop
equipment
Regarding facilities where this product is incorporated, check that a breaker with
appropriate capacity for the 24V DC power supply unit has been installed. If abnormal
operation should occur, protection through the breaker could be effective.
Note that when using an earth leakage breaker, select one that is “inverter
corresponding”. Some inverter non-corresponding earth leakage breakers could result
in malfunction, since they may recognize high-frequency components of the switching
power supply as leakage.
When the 24V DC power supply unit has been incorporated, check that the breaker
and emergency stop switch can work properly. Perform operation following the trial
operation after checking them.
① Input to the DC power supply (single phase 100V/200V) is securely turned
ON/OFF when turning ON/OFF the breaker.
② Input to this product (24V DC) is securely turned ON/OFF when turning ON/OFF
the emergency stop switch.
⑩-1 Checking the breaker
⑩-2Operation check
Emergency stop switch
To this product Emergency stop equipment
Breaker
Items to be prepared by customers
24V DC
power supply
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
4.Advance preparation

19
When overcurrent protection devices need to be installed to the DC power supply, some
power supplies that need to conform to the safety standards (UL60950-1, etc.) require
installation of the specified overcurrent protection device based on their specifications. In
such cases, make sure to install the specified overcurrent protection device as described in
the figure below. When overcurrent protection devices are not required in the DC power
supply specifications, they do not need to be installed.
■At the time of power shutdown, not only the MDR power, but also the IB-E04F-
FT control power will be shut down.
⑪ About the wiring method
⑪-1 When overcurrent
protection devices
are required
In the event that a failure occurs, such as overload or abnormal temperature, IB-E04F-FT
will transmit the data of failure generation to external devices via the Ethernet
communications, as well as stopping the drive operation. However, it does not have the
MDR power shutdown function. Accordingly, if the MDR power needs to be shut down in the
event of a failure, as described in SW1 of the figure below, add the power shutdown circuit
using a PC, and shut down the power from these devices in the event of a failure.
When the communication function on the controller is not used, a failure cannot be detected
from the communication data. For this reason, to shut down the MDR power, independent
overload detection devices that have the power shutdown function need to be added outside
this product.
⑪-2 Adding the MDR
power shutdown
circuit in the event
of a failure
Power
supply
DC power supply unit
DC power supply unit
SW1
shutdown contact
Ethernet
Ethernet communications
PC or PLC for control
IB-E04F-FT
Factory
AC power
Emergency
stop switch
Overcurrent
protection
(Overvoltage Category-2)
(Overvoltage Category-3)
IB-E04F-FT
Breaker
Factory
AC power
Emergency
stop switch
Breaker
Items to be prepared by customers
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
4.Advance preparation

20
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
IB-E04F-FT settings
F-RAT-NX75UserManual
5.Productcheck
Product check