ITS Telecom KELLER CellaCast PX8 Series User manual

Pyrometer
CellaCast PX 8x
1109371 12/2020

EN
1 General
This manual gives you brief information on how to properly install the pyrometer of the PX 8x
series. Detailed information can be downloaded from our website www.keller.de/its/.
2 Explanation of symbols
Important notes in this manual are marked with a symbol.
ATTENTION
This symbol points out guidelines. If you do not observe them, the device
might be damaged, malfunctioning or even fail to operate.
This symbol points out hints and information which should be heeded for efficient and
trouble-free operation.
►This symbol instructs the operator to take action.
> Response, Result. This symbol indicates the result of the action.
3 Laser safety instructions
Class 2 Laser Product
• Never look directly into the laser beam path
(emitted power <1.0 mW at a wavelength of 630-670 nm)
• Do not leave the instrument unattended when the laser is activated.
• Do not point the laser beam at any person.
• During pyrometer installation and alignment, make sure to avoid the possibility of laser light
reflections caused by reflective surfaces.
• All currently valid laser safety standards must be observed.
Laser Warning Label
The black and yellow laser warning label is affixed next to nameplate of the instrument. An arrow
indicates the laser emission path (lens opening).
4 Selecting an installation location
When choosing the installation location and during the pyrometer alignment, it is imperative to
ensure that only the free pouring stream is within the field of view.
When the background is hotter than the object focused on or when the measurement is made
through the inoculant, the accuracy of measurement will be influenced.
The pyrometer should be oriented as far as possible at right angles to the pouring stream. Ide-
ally, the pyrometer should be mounted so that it is aligned with the back of the pouring stream.
Pyrometer CellaCast PX 8x
Quick start guide
Quick Start Guide CellaCast PX 8x

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1: Ideal measuring point
5 Mechanical installation
The distance should be adjusted in that way, that the pouring stream is wide enough to fill up
at least 30 % of the measurement area. Reduce the distance, if the pouring stream covers less
than 30 % of the measurement area. When aiming the pyrometer, make sure that the pouring
stream is in the centre of the measurement area. During pouring it must be ensured that the
pouring stream is always within the measuring field, even if the pouring stream is fluctuating.
In order to prevent the pyrometer optics from contamination, connect the scavenging air. Ap-
prox. 50 l/min with a maximum pressure of 6 bars are required for that. Use oil-free and dirt-free
compressed air. If the expected ambient temperatures are > 65 °C, a cooling system is required.
1: Target size 3: Field of view
2: Pouring stream 4: Distance to target
Quick Start Guide CellaCast PX 8x

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Quick Start Guide CellaCast PX 8x
6 Assembly fibre optic cable
One end of the optical fibre has a nameplate showing the serial number of the corresponding
basic pyrometer. This is the end which must be screwed onto the pyrometer. For proper connec-
tion, the arrow on the nameplate of the fibre optic cable and the arrow on the pyrometer should
point toward each other. The serial number of the measuring head should also correspond to
the pyrometer.
ATTENTION
The fibre optic cable must not be exposed to tensile load and must not be
twisted. The minimum bending radius is 125 mm.
7 Electrical connection
The pyrometer is supplied with low voltage 24 DC (18 ... 32 V DC).
ATTENTION
The device may only be installed by a skilled, qualified electrician. Do not
connect it while the voltage supply source is turned on. Please observe
international safety regulations at all times.
►Disconnect the pyrometer from any voltage source.
►Connect the pyrometer according to the following schematic.
Pin 1 BN (brown) L+ (Power supply24V DC)
Pin 4 BK (black) Open Collector switching output; I
max
= 150 mA or IO-Link OUT 1
Pin 5 GY (grey) Open Collector switching output; I
max
= 150 m OUT2
Pin 2 WH (white) Analogue output; 0/4 ... 20mA
Pin 3 BU (blue)
L- (GND)
The pyrometer must be protected against electromagnetic fields. Therefore, use a shiel-
ded cable, connecting it via connector casing of the pyrometer to the housing.
Use a flyback diode when switching inductive loads.

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8 Focussing
If the pyrometer is mounted in a cooling or protective housing, remove the pyrometer from the
protective fitting. For easier focusing, hold the pyrometer parallel to the cooling or protective
fitting.
Pyrometer with through-the-lens sighting:
When aiming the pyrometer with through-the-lens sighting to a target, both the targeted object
and the target marker (distinctly marked circled or rectangle spot in the viewfinder) must appear
in sharp focus simultaneously.
Pyromter with camera:
The models PX xx AF xx /C features an integrated camera. When aiming the pyrometer focus
the sensing head until the video images is sharp.
Pyrometer with laser sighting:
The pyrometer models PX xx AF xx /L feature a laser spot light which can be activated to facili-
tate instrument alignment to the target spot.
To activate the laser, press the MODE button on the rear panel for 2 seconds.
Alternatively, the laser can be switched on with the IO-Link interface.
To focus, rotate the optics until the pilot light is projected as a sharp, round light spot on the
object to be measured.
Pyrometer with fibre optic:
The pyrometers have a laser that can be activated to align the sensing head to the target spot.
To activate the laser, press the MODE button in the real panel for 2 seconds.
Alternatively, the laser can be switched on via the IO-Link interface
For focal adjustment loosen the shown socket screw (hexagon socket screw DIN 916) with a
wrench (DIN 911) and shift the internal body of the tube towards the lens tube. Due to the O-ring
sealing between the internal body of the tube and the lens tube the focal adjustment must be
carried out very slowly so that the air pressure in the space between lens and internal body of
the tube can be be equalised.
1: For focussing solve screw
Quick Start Guide CellaCast PX 8x

Quick Start Guide CellaCast PX 8x
EN
To protect the laser against overload, an over temperature is provided. At temperatures above
60 °C, the laser switches of an can no longer be activated. To check, whether the laser is acti-
vated, the parameter LED lights up.
In normal operation, the laser is switch off. After activation, the laser switch of again after 2 – 15
minutes. The operator must be familiar with the pyrometer and above safety guidelines.
The activated laser pilot light can influence the measured temperature. This influence will
vary, depending on the instrument model and the temperature
If focusing is not possible during installation, focusing can also be done outside the plant.
To do this, set the pyrometer to the same distance as the distance between the pyrometer
and the pouring stream.
9 Parameterization
On delivery, the pyrometer is parameterized on a discontinuous pouring stream.
It is only necessary to change the parameters if the casting time is < 5 s
The start of a measuring cycle is automatically detected and depends on limit 1, limit 2 and the
dead time. Before starting the measurement, Limit 1 must have fallen below at least once. Limit
2 must be exceeded continuously for the duration of the dead time (T.DEL). If necessary, the
limits are to be adapted.
Two-colour channel [Qu] -> ATD function [Q.Atd]
Parameter Function Default
[LI.1]Limit 1 1100 °C
(LI.2)Limit 2 1200 °C
1: Measuring object in front of the pyrometer 4: Time delay [T.DEL]
2: Limit 2 [LI. 2] 5: Sampling time [T.ACT]
3: Limit 1 [LI. 1]

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9.1 Setting the sampling time at the PX 83
On delivery the pyrometer is parameterized on a discontinuous pouring stream. If the pouring
times are < 5 seconds the measuring time needs to be adapted.
The time delay (time after detection of the pouring stream up to the start of the measurement)
and the measurement time must be less than the minimum pouring time.
Two-colour channel [Qu] -> ATD function [Q.Atd]
Parameter Function Default
[T.DEL]Time delay [s] 1 s
(T.ACT)Sampling time [s] Auto
► Press [Mode] to access the main menu
> The display shows [Ao]
► Press the [▼] until [Qu] is displayed
► Press [Mode]
> The display shows [Q.EPS]
► Press [▼] until [Q.ATD] is displayed
► Press [Mode]
> The display shows [t.dEl]
► Press [▼] until [t.Act] is displayed
► Press [Mode]
> The current sampling time or [Auto] is displayed
► Press [▲ or ▼] for 2 second
> The display flashes three times
► Press [▲ or ▼] to set the desired sampling time
► Press [Mode] to confirm the parameter
Exit operation
► Wait 30 seconds
or
► Press [▲ or ▼] to change to the parameter [End]. Then Press [Mode] to change to the
functional menu.
► In the functional menu press [▲ or ▼] to change to the parameter [End], then press
[Mode].
If the time delay [T.DEL] must also be adjusted, proceed as described above. In this case the
parameter [T.DEL] must be selected and changed accordingly.
9.2 Setting the sampling time at the PX 80/81
The pyrometer is parameterized for continuous measurement on liquid metals.
The measuring time is set to 15 s in the delivery state. After the measuring time has expired, the
measured temperature is shown on the display or the analogue output. Afterwards, the measur-
ing time restarts automatically after the dead time has elapsed.
Quick Start Guide CellaCast PX 8x

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Two-colour channel [Qu] -> ATD function [Q.Atd]
Parameter Function Default
[T.DEL]Time delay [s] 1 s
(T.ACT)Sampling time [s] 15 s
► Press [Mode] to access the main menu
> The display shows [Ao]
► Press the [▼] until [Qu] is displayed
► Press [Mode]
> The display shows [Q.EPS]
► Press [▼] until [Q.ATD] is displayed
► Press [Mode]
> The display shows [t.dEl]
► Press [▼] until [t.Act] is displayed
► Press [Mode]
> The current sampling time is displayed
► Press [▲ or ▼] for 2 second
> The display flashes three times
► Press [▲ or ▼] to set the desired sampling time
► Press [Mode] to confirm the parameter
Exit operation
► Wait 30 seconds
or
► Press [▲ or ▼] to change to the parameter [End]. Then Press [Mode] to change to the
functional menu.
► In the functional menu press [▲ or ▼] to change to the parameter [End], then press
[Mode].
Alternatively, the parameters can be set via IO-Link.
10 Adaptation of temperature level
By changing the emissivity ratio, the difference between the measured temperature level and
true temperature can be compensated.
For this purpose, a comparison measurement with an immersion lance is required. Adjust
emissivity ratio in such a way that the measured values coincide. An increase in the emissivity
ratio results in a low temperature value.
The graph shows an approximation of the influence of the emissivity ratio setting on the change
in temperature value.
Quick Start Guide CellaCast PX 8x

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1 Ratio correction
2 Temperature difference [°C]
Experience has shown that the following settings apply as a first approximation
- grey pig iron 101
- spheroidal graphite iron 104
However, these values may differ in practice. After changing the emissivity ratio, carry out a new
control measurement.
The emissivity ratio is set as follows:
► Press [▲ or ▼] for 2 seconds
> The value of the selected emissivity ration is displayed, for example [103.0]
► Press [▲ or ▼] until the desired emissivity ratio will show
► Release the [▲ or ▼] key
> The current temperature values is displayed and the new emissivity ration coefficient is
stored
Alternatively, the emissivity ratio can be set via IO-Link.
11 IO-Link
This device has an IO-Link communication interface, which requires an IO-Linkcapable module
(IO-Link master) for operation.The IO-Link interface allows direct access to process and diag-
nostic data and offers the possibility to parameterize the device during operation.
Quick Start Guide CellaCast PX 8x

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TheIODDsrequiredforconfiguringtheIO-Linkdeviceaswellasdetailedinformationonprocessdata
setup, diagnostic functions and parameter addresses are available in the download area at
www.keller.de/its.
ATTENTION
For IO-Link operation, a 3-wire shielded cable port Class A (Type A) must
be used.
12 Trouble Shooting
No measured values are determined.
The measuring system CellaCast checks the validity of the measured values at each measure-
ment and calculates the signal strength. The value for the signal strength must be > 5 %. The
signal strength is only indicated during the casting process.
Parameter Calculated signal strength
Q.Si6 In [%]
Checking the signal intensity
► Press [Mode]
> The display shows [Ao]
► Press the key [▼] until the parameter [Qu] is shown in the display
► Press [Mode]
> The display shows [Q.EPS]
► Press the key [▼] until the parameter [Q.Si6] is shown
► Press [Mode]
> The signal strength is indicated in the display.
If the displayed signal strength is < 5 %, perform the following checks:
Check the lens or protective screen for contamination.
Check the adjustment and focusing.
• The pyrometer must be focused on the measuring distance.
• The measuring field must be filled to 30 %.
• The pyrometer must have free view to the pouring stream.
13 Shipping, packing and disposal
Inspection after shipping
Unpack and inspect the entire shipment immediately upon receipt to make sure it is complete
and undamaged. If the container/package shows visible signs of damage, please refuse the
shipment. If this is not possible, accept the shipment on the condition that the freight carrier’s de-
livery record is noted with the extent of the damage in order to file a claim. Should you discover
a concealed loss or damage, report it to the shipper or freight carrier immediately. If the period
for filing claims has expired, you will no longer be able to make any claims for compensation
of damage or loss.
Quick Start Guide CellaCast PX 8x

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Packing
The packages used are made of carefully selected, environmentally compatible materials and
are thus recyclable. Please ensure that they are disposed of in an ecologically sound manner.
Disposal of the old device
Old electrical and electronic devices frequently still contain valuable mate-
rials.
These devices can be returned for disposal to the manufacturer or they
must be disposed properly by the user.
For the improper disposal of the device by the user, the company KELLER
HCW is not responsible.
is a registered trademark of the IO-Link corporate community.
Quick Start Guide CellaCast PX 8x

Pyrometer LLC | 70 Weber Ave. | Ewing, NJ 08638
www.pyrometer.com | T: 609.443.5522
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cluding text, photographs or images contained herein, in whole or in part, for any
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form through any medium.
Please note:
Unless otherwise stated in this instruction manual, the instruments described herein
are subject to change without prior notice, particularly modications for the sake of
technological advancement.