ITW Simco Ion IQ Power Nozzle User manual

5201242 Rev. E
IQ Power Nozzle
IQ Power Nozzle
Static Neutralizing Nozzle
INSTALLATION AND OPERATING INSTRUCTIONS

i5201242 Rev. E
IQ Power Nozzle
TABLE OF CONTENTS
1. SAFETY WARNINGS ................................................................................................1
2. DESCRIPTION .........................................................................................................2
Features ..................................................................................................................2
3. SPECIFICATIONS .....................................................................................................2
4. INSTALLATION ........................................................................................................3
Unpacking ..............................................................................................................3
Determining Nozzle Location ................................................................................3
Routing the High Voltage Cable .............................................................................3
Terminating the Nozzle(s) on the Cable..................................................................3
Making Air Connection and Mounting Nozzle(s) ..................................................6
5. OPERATION .............................................................................................................6
6. MAINTENANCE .......................................................................................................7
Cleaning the Nozzle ................................................................................................7
7. REPLACEMENT PARTS ...........................................................................................8
8. WARRANTY .............................................................................................................9

15201242 Rev. E
IQ Power Nozzle
1. SAFETY WARNINGS
NOTE – Statements identified with a NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate minor or
moderate injury is possible.
WARNING – Statements identified with a WARNING indicate serious
injury is possible.
NOTE – This equipment must be correctly installed and maintained. Adhere
to the following notes for safe installation and operation.
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. Use only in conjunction with IQ Power BPS or IQ Power LPS power units
4. To prevent damage to the nozzle, observe and follow all operating specifications
CAUTION – Electrical Shock Hazard
Always disconnect power supply before connecting or disconnecting nozzles.
Avoid touching the nozzle when power supply is energized.
WARNING – Fire Hazard
Do not install or operate static neutralizing nozzle in close proximity to any
flammable solvents or flammable materials.

25201242 Rev. E
IQ Power Nozzle
2. DESCRIPTION
Electrostatic charges occurring during production processes often result in dust and
debris being attracted to work in process, resulting in defects or contamination. The
IQ Power Nozzle, used in conjunction with an IQ Power supply, provides static
neutralization and cleaning ability. By neutralizing static charges, dust and debris are
released from surfaces. When used in conjunction with compressed air the IQ Power
Nozzle has an excellent range and blow off force. In addition to contamination
control, the IQ Power Nozzle is excellent for sheet separation, even at high speed.
The nozzle can also aid in sheet stacking operations, making it a simple and accurate
process.
The static neutralizing nozzle features current limiting at each individual ion
emitting pin to minimize the risk of hazardous electrical shock if the nozzle is
touched while in operation. This safety feature does not compromise the IQ
Power Nozzle’s ability to neutralize static charges. The emitter pins are made of a
special alloy to extend the longevity and sharpness of the points, providing optimal
performance of the static bar.
The IQ Power Nozzle is intended for use with the IQ Power BPS or LPS. These high
voltage power supply module provide microprocessor controlled high voltage DC
output to the nozzles. This allows direct conditional monitoring of the IQ Power
Nozzle condition and numerous communication and connectivity options.
Features
• Four nozzles can be installed on a single cable
• Flexible mounting options with a position locking bracket
• Nozzle condition can be monitored with IQ Power BPS or LPS
• Quick discharge times, fast static neutralization
• Slotted air outlet for high blow off force
• High-efficiency perforated air outlet for low air consumption & wide area coverage
• IP-66 rated
3. SPECIFICATIONS
Operating Voltage ±7 kVDC, max
High Voltage Connector IQ Power Speed
Operating Temperature 140°F (60°C), max
Humidity No dewing permissible
Air Connection 1/8”NPT push-to-connect fitting for use with 1/4”OD tubing
Air Pressure 80 psi, max (CDA is recommend for longevity)
Air Consumption Slotted: 10 scfm @ 30 psi; Perforated: 1.2 scfm @ 30 psi
Enclosure Glass filled nylon

35201242 Rev. E
IQ Power Nozzle
4. INSTALLATION
Unpacking
Carefully remove equipment from the carton and inspect the contents.
NOTE : If any damage has occurred during shipment, notify the local carrier
at once. A report should also be forwarded to Simco-Ion, 2257 North Penn
Road, Hatfield PA 19440. See Section 9 (Warranty) for Return Shipment
information.
Determining Nozzle Location
Through use of the flexible mounting bracket, positional locking detents, and
straight or right angle air fitting, the IQ Power Nozzle can be mounted in a variety
of locations and positions.
WARNING – Fire Hazard
Do not install or operate static neutralizing nozzle in close proximity to any
flammable liquids or solvents.
WARNING – There must always be a dead end nozzle with a dead end plug
installed on every run of cable. Bare cable cannot be left out in the open.
WARNING – Do not mount the nozzle closer than 4” to any grounded
surface or machine frame.
NOTE – Up to 4 nozzles, one dead end and three in-line, can be installed on
one cable
Routing the High Voltage Cable
The high voltage cable must be routed to make sure that it does not make contact
with moving machine parts. Avoid mechanical deformations and bending radii
smaller than 1.0” (25 mm). To prevent damage, do not route the high voltage
cable along the floor. It is recommended to route cable where the nozzle(s) will be,
then mark each nozzle location on the cable before stripping the cable for nozzle
termination.
Terminating the Nozzle(s) on the Cable
WARNING – Insulation of inner white wires CAN NOT be damaged in any
way while removing the black outer jacket. Any damage to insulation
compromises the integrity of the insulation and may result in failure.

45201242 Rev. E
IQ Power Nozzle
WARNING – Once the white insulation of the wires has been pierced by the
pins in the back of the nozzle, that section of cable CAN NOT be reused
and must be removed.
After determining where each nozzle will be placed on the cable, the black outer
jacket of the cable must be removed. Strip lengths will vary based on a dead end or
pass through termination.
For A Dead End Nozzle
1. Measure 2.5” from the end of the cable.
2. Carefully cut down the middle (the indent region between the interior wires) of
the cable’s black outer jacket to open up the black outer jacket. Fold back and
cut off the black outer jacket.
3. Using the dead end plug included with the nozzle as a guide, cut approximately
5/8” off of one of the white wires.
4. Place the dead end plug in the nozzle cap, the plug will just fall inside of the
cable pockets in the cap. Lay the two white wires into the nozzle cap, making
sure that the end of each wire is in contact with the dead end plug.
5. Press nozzle body down onto the cap, making sure that the wires seat into the
round pockets in the gaskets.
6. Turn the nozzle over, and using the two screws provided, firmly secure the
cap to the nozzle body. The gaskets should slightly bulge out from the seam,
indicating that a good firm seal has been made.
For An In-Line Nozzle (up to 3 additional nozzles on one cable)
1. Measure 4” on the cable, centered on where the nozzle is going to be placed.
2. Carefully cut down the middle (the indent region between the interior wires) of
the cable’s black outer jacket to open up the black outer jacket. Pull white wires
out from the black outer jacket and carefully cut off the black outer jacket.
3. Position the two white wires into the cable pockets in the cap.
4. Press the nozzle body down onto the cap, making sure that the wires have seated
into the round pockets in the gaskets.
5. Turn the nozzle over, and using the two screws provided, firmly secure the
cap to the nozzle body. The gaskets should slightly bulge out from the seam,
indicating that a good firm seal has been made.

55201242 Rev. E
IQ Power Nozzle
Figure 1. IQ Power BPS and Nozzles
Figure 2. IQ Power Control Station, BPS and Nozzles

65201242 Rev. E
IQ Power Nozzle
Making Air Connection and Mounting Nozzle(s)
To install the mounting bracket, place bracket over the air inlet on the back of the
nozzle. Install desired air fitting through hole in bracket and thread firmly into the
back of the nozzle. If using the right angle fitting, install the provided spacer over
the threads of the fitting and thread firmly into place. It may be necessary to use a
wrapping of PTFE sealing tape on the air fitting to ensure no air leakage. Once the
bracket has been secured to the back of the nozzle in its desired position, mount the
nozzle into place. The slots in the bracket will accommodate #10 or M5 hardware.
Once in place, run the air line to the back of the nozzle and press into the fitting.
Supplied fittings will accommodate 1/4” OD tubing.
Figure 3. Spacer Installed on Right Angle Fitting
5. OPERATION
CAUTION – Electrical Shock Hazard
Do not touch nozzle during operation.
1. Before energizing any power supply:
• Ensure that all power supplies are properly grounded.
• Ensure that all nozzles have been properly located, positioned and installed.
• Ensure all requirements printed in the applicable power supply instructions
have been fully complied with.
2. After the above checks have been performed, simply energize each power supply
to operate the nozzles.
3. To ensure proper system monitoring, run the calibration cycle on the power
supply. Repeat any time nozzles are added or removed from the system.
4. Always turn the power supply OFF when the system is not in use. For safety
and ease of operation, it is recommended to connect the power supply line cord
to the electrical system of the machine in such a manner that the power supply
is only energized when the machine is in operation.

75201242 Rev. E
IQ Power Nozzle
6. MAINTENANCE
NOTE – Only qualified service personnel are to perform maintenance tasks.
CAUTION – Electrical Shock Hazard
De-energize all power supplies and lock out, if possible, before performing
any maintenance tasks.
WARNING – Fire Hazard
Do not turn on power supply with any trace of alcohol or mineral spirits on
the equipment. Allow all alcohol or mineral spirits to evaporate.
The accumulation of contamination on the ionization emitter points and nozzle
surfaces will reduce neutralizing efficiency, therefore it is recommended that
maintenance of the system be performed when the Clean Bar indicator on the display
module illuminates or every three weeks, whichever comes first. Dirty environments
may require more frequent cleaning. Maintenance should be performed by qualified
service personnel only.
Cleaning the Nozzle
A clean brush with nylon bristles should be used to keep the ionization emitter
points of the nozzle clean. Periodic use of the brush will prevent deposits from
accumulating on the points. The emitter points must remain sharp for optimum
operation.
NOTE – Do not scrape points with any hard or sharp object that may
damage points.
NOTE – Do not remove nozzle from the high voltage cable. Doing so will
compromise the insulative properties of the cable.
A. Turn off power supply.
B. Remove dirt particles deposited on the nozzle with a dry, stiff nylon bristle
brush.
C. Blow off the nozzle with clean, dry compressed air.
D. Remove resistant coatings deposited on nozzle by wiping with isopropyl alcohol
or mineral spirits applied to a clean cloth. Apply isopropyl alcohol or mineral
spirits to a stiff nylon bristle brush and thoroughly scrub the ionization emitter
channels of the nozzle.
E. Blow nozzle dry with clean, dry compressed air and ensure the nozzle is
completely dry before re-applying power to the nozzle.

85201242 Rev. E
IQ Power Nozzle
F. With an IP-66 rating, the nozzle body may also be sprayed down without risk
of moisture entering the high voltage region.
NOTE – Do not soak nozzle or related components in alcohol or mineral
spirits. Do not use harsh solvents such as lacquer thinner, naphtha or
acetone. They will damage the nozzle housing and epoxy.
7. REPLACEMENT PARTS
Part Number Description
4016336 10’Cable Assembly
4016337 20’Cable Assembly
4016338 30’Cable Assembly
4110577 Mounting Bracket Assembly

95201242 Rev. E
IQ Power Nozzle
8. WARRANTY
This product has been carefully tested at the factory and is warranted to be free
from any defects in materials or workmanship. Simco-Ion will, under this warranty,
repair or replace any equipment that proves, upon our examination, to have become
defective within one year from the date of purchase.
The equipment being returned under warranty should be shipped by the purchaser
to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid
and insured for its replacement cost. Prior to returning any goods for any reason,
contact Simco-Ion Customer Service at [phone] for a Return Authorization
Number. This number must accompany all returned items.
This warranty does not apply when the equipment has been tampered with, misused,
improperly installed, altered, has received damage through abuse, carelessness,
accident, connected to improper line voltage, or has been serviced by anyone other
than an authorized factory representative.
The warranty does not apply when Simco-Ion parts and equipment have been
energized by other than the appropriate Simco-Ion power supply or generator,
or when a Simco- Ion power supply or generator has been used to energize other
than Simco-Ion parts and equipment. Simco-Ion makes no warranty, expressed or
implied, nor accepts any obligation, liabilities, or responsibility in connection with
the use of this product other than the repair or replacement of parts stated herein.

5201242 Rev. E
IQ Power Nozzle
Simco-Ion
2257 North Penn Road
Hatfield, PA 19440
[phone]
[phone]
www.Simco-Ion.com
[email protected]
© 2019 Simco-Ion. Printed in the U.S.A.