ITW Simco-Ion Pinner Series User guide

PINNER APPLICATORS 5200647 Rev G
Pinner™ Series
Arc Resistant
Pinner Applicators
INSTALLATION AND OPERATING INSTRUCTIONS

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PINNER APPLICATORS 5200647 Rev G
TABLE OF CONTENTS
1. SAFETY............................................................................................................. 3
2. INTRODUCTION ................................................................................................. 3
Features and Benefits.............................................................................................3
How Pinners Work................................................................................................4
Receipt of Equipment............................................................................................4
Return Shipments..................................................................................................4
3. SPECIFICATIONS ................................................................................................ 5
4. INSTALLATION................................................................................................... 5
Standard Installation..............................................................................................5
Installation with Optional Mounting Stand (P/N 5051082) .................................6
High Voltage Wire Routing...................................................................................6
5. OPERATION....................................................................................................... 8
6. MAINTENANCE .................................................................................................. 8
7. TROUBLESHOOTING........................................................................................... 8
8. REPLACEMENT PARTS ........................................................................................ 9
9. WARRANTY....................................................................................................... 9

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PINNER APPLICATORS 5200647 Rev G
1. SAFETY
NOTE – Statements identified with a NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate potential
safety hazards.
The following safety procedures must be followed for safe Pinner operation.
1. Read instruction manual before operating or installing device.
2. Qualified service personnel must do installation and repairs.
3. Turn off power supply before cleaning, adjusting or servicing the Pinner
applicator.
4. Do not install or operate Pinner applicators close to flammable materials,
solvents or gases. These materials may ignite.
5. Do not touch the head of the Pinner applicator during operation.
6. All metal parts near the Pinner applicator, including the frame of which it is
mounted, must be electronically grounded or shock may result.
7. Provide proper grounding for the power supply (refer to power supply
instruction manual) and the flex arm, if used.
2. INTRODUCTION
Simco-Ion’s Pinner Series static charge applicators consists of the Linear Pinner,
5-Point and Pinner Claw. Pinner applicators are arc-resistant to avoid suspension
of static charge and loss of pinning action. The Pinners are current limited to ensure
operator and equipment safety.
Arcing can cause a multitude of problems such as EMI interference, shutdown
of production lines and personnel injury due to surprise from electrical shock.
Resistance to arcing means that the Pinner applicators continuously supply static
charge. This feature makes them easier and safer to set up and use. The Pinner
also produces superior bonding compared to less sophisticated applicators. The
applicators are also available in a non-current limited version for less sensitive areas.
Features and Benefits
• Current limited design for operator and equipment protection
• Arc condition sensing and instantaneous intervention resulting in uninterrupted
pinning action
• Minimized EMI and RFI generation, preventing disruption of sensitive
controls
• Optional manual adjust gooseneck with easy lock/release feature and insulative
brackets

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PINNER APPLICATORS 5200647 Rev G
• Rated for use in temperatures to 500°F
• Designed and tested as an integral component of Simco-Ion electrostatic
charging systems
How Pinners Work
Simco-Ion’s electrostatic charging power supplies provide high voltage to the Linear
Pinner, 5-Point and Pinner Claw points. The electrical stress at the points produce
corona which injects ions into the air. These ions are attracted to surfaces at ground
potential. Materials placed between the high voltage points and ground will become
electrostatically charged and adhere to each other or to ground, depending upon the
setup.
Receipt of Equipment
1. Carefully remove the equipment from the carton.
2. Inspect contents for damage that may have occurred during shipment. If any
damage has occurred during shipment, the local carrier should be notified at
once. A report should be forwarded to Simco-Ion, 2257 North Penn Road,
Hatfield PA 19440, and [phone].
3. Empty the carton to insure that small parts are not discarded.
Return Shipments
Prior to returning goods, contact a Simco-Ion Customer Service representative for
a Return Authorization Number. This number should be included on the packing
list. All correspondence should also reference the Return Authorization Number.
Any item being returned should be shipped prepaid and packed to provide adequate
protection.

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PINNER APPLICATORS 5200647 Rev G
3. SPECIFICATIONS
Dimensions Linear
5-Point
Claw
Overall Length
4.75”
6.75”
6.75”
Handle Diameter
.75
.75
.75
Charge Pattern Linear Pinner and Pinner Claw: 0.5”x 2.5”to 1”x 5”elliptical;
5-Point: 1”x 2”circular pattern
Ion Output Current
at 0.5”from Ground
(kV)
20
25
30
50
5-Point (µA)
73
91
110
183
Claw (µA)
80
100
120
200
Operating Voltage ±30 kV max; ±50 kV in special installation with insulation required
(minimum 3”space clearance from all non-insulated ground sources)
Cable 10’standard length
Mounting Standard: Insulative brackets with fastening hardware
Optional: Manual adjust gooseneck with easy lock/release feature
Operating Distance 30 kV - 0.5”min; 50 kV - 1”min
Current Limit 30 kV input - 375 µA; 50 kV input - 625 µA
Short Circuit Pin to Ground at 30 kV Input, Non-Repetitive: 2-second maximum, no damage
Weight 0.65 lbs
4. INSTALLATION
NOTE – To install pins into Pinner Claw:
1. Push blunt end of pin into head’s socket
2. Rotate pins until desired ion pattern is produced
Standard Installation
Two mounting clamps and hardware are standard with each Pinner applicator. The
mounting clamps are made of insulative material to prevent voltage breakdown of
the applicators.
Before attaching the applicator to the mounting clamp, insert the shrink tubing
supplied with the mounting kit, over the round handle of the applicator. The shrink
tubing ensures that the applicator is firmly attached to the mounting clamp. The
tubing is not required when mounting the applicator to the optional FlexArm stand.
Shrink tubing is required for each mounting clamp.

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PINNER APPLICATORS 5200647 Rev G
You can install the Pinner applicator to the mounting surface using the perforated
strip supplied (see Figure 1) or using the mounting plate assembly (P/N 4105581,
see Figure 2).
NOTE – The mounting clamps for the 5-Point and the Pinner Claw must
be at least 2” apart. Closer installation may cause warping of the Pinner
handle at temperatures exceeding 150°F.
The two mounting clamps for the Linear Pinner can be installed side by side
Make sure the threaded end of each screw is flush with the inside surface of the clamp
to maintain the installation distance (air space) to the Pinner shaft. Screws provided
are the proper length for mounting the clamps to the assembly (1/4 - 20PHM, 5/8”
long). Use screws supplied with flex arm mounting stand when using this option.
Installation with Optional Mounting Stand (P/N 5051082)
The optional mounting stand includes a flexible adjustable arm and a magnetic base.
It is designed for use in areas where flexibility, easy adjustment, or easy installation
and removal is required, such as chill roll edge pinning on cast film lines.
Refer to publication 5101223 (attached with optional mounting stand kit) and
Figure 4 for additional assembly details.
1. Remove two cap screws with 3/16” hex key and magnet from base of mounting
stand.
2. Remove cable strain relief from base of mounting stand.
3. Insert pinner applicator (Linear Pinner, Pinner 5-Point or Pinner Claw) by fully
straightening the flexible arm and routing the cable assembly through its center
and cable strain relief.
4. Insert pinner applicator handle fully into the mounting barrel and tighten the
setscrew.
5. Bend the flexible arm into a tight U-shape and screw the cable strain relief into
the base of mounting stand.
6. Tighten the strain relief nut to securely clamp the cable assembly in place.
7. Re-install the magnet on to the base of mounting stand.
8. Position the pinner applicator by attaching the magnetic base of the mounting
stand in a suitable location.
9. Adjust the flexible arm of the mounting stand to direct the pinner applicator
towards the targeted object.
High Voltage Wire Routing
To avoid accidental shock, route the high voltage wire to the power supply in a
manner which avoids access or contact by personnel. Do not route through areas
where moving machinery is operating. Secure the wire with TW wraps or cable
clamps to assure proper and permanent positioning.

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PINNER APPLICATORS 5200647 Rev G
NOTE – Pinner 5-point, Linear Pinner and Pinner Claw products are rated
for use with up to 30kV or ±50kV in special installations with insulation
required. Use at high voltages may cause component breakdown and
operator shock hazard.
Figure 1. Mounting Using Perforated Strips
Figure 2. Mounting Using Plate
Figure 3. Mounting Using Plate

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PINNER APPLICATORS 5200647 Rev G
Assem bly deta ils of P inner Appl icator o n M ounting Stand – Figu re 4
Figure 4. Assembly details of Pinner Applicator on Mounting Stand
5. OPERATION
Simco-Ion’s Power Supplies provide high voltage to the Pinner 5-Point, Linear
Pinner and the Pinner Claw. The electrical stress at the points produces corona,
which injects ions into the air. These ions are attracted to surfaces at ground
potential. Materials placed between the high voltage points and ground will become
electrostatically charged and adhere to each other or to ground, depending upon
setup.
Pinner applicators are designed for use where:
• EMI/RFI affects sensitive controllers
• Loss of pinning action is detrimental to the product or operation
• Operators may come into contact with materials
6. MAINTENANCE
Pinner applicators require simple maintenance procedures. Clean the applicators
periodically with isopropyl alcohol. Use a cleaning brush (P/N 4670204) as needed
to keep the pins free of contaminants.
Pinner Claw emitters may be replaced if they become worn (see the installation and
the replacement parts sections of this manual).
7. TROUBLESHOOTING
If the unit fails to operate properly, please call your Simco-Ion representative.

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PINNER APPLICATORS 5200647 Rev G
8. REPLACEMENT PARTS
Part Part Number
Linear Pinner applicator 4009903
Pinner Claw applicator 4008144
5-Point applicator 4004738
Flex Arm mounting assembly 5051082
Mounting plate assembly 4105581
Teflon head and radial pin assembly 5050470
Spring loaded cable connector 4100286
Stainless jumper plug 4640763
Replacement resistor 4590820
Additional HV wire, custom length 4810276
Cleaning brush 4670204
Claw pins replacement kit 5050919
9. WARRANTY
This product has been carefully tested at the factory and is warranted to be free
from any defects in materials or workmanship. Simco-Ion will, under this warranty,
repair or replace any equipment that proves, upon our examination, to have become
defective within one year from the date of purchase.
The equipment being returned under warranty should be shipped by the purchaser
to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid
and insured for its replacement cost. Prior to returning any goods for any reason,
contact Simco-Ion Customer Service at [phone] for a Return Authorization
Number. This number must accompany all returned items.
This warranty does not apply when the equipment has been tampered with, misused,
improperly installed, altered, has received damage through abuse, carelessness,
accident, connected to improper line voltage, or has been serviced anyone other than
an authorized factory representative.
The warranty does not apply when Simco-Ion parts and equipment have been
energized by other than the appropriate Simco-Ion power supply or generator,
or when a Simco-Ion power supply or generator has been used to energize other
than Simco-Ion parts and equipment. Simco-Ion makes no warranty, expressed or
implied, nor accepts any obligation, liabilities, or responsibility in connection with
the use of this product other than the repair or replacement of parts stated herein.

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PINNER APPLICATORS 5200647 Rev G
Simco-Ion
2257 North Penn Road
Hatfield, PA 19440
[phone]
[phone]
www.simco-ion.com
[email protected]
© 2021 Simco-Ion. Printed in the U.S.A.